HY-CLOR 2 speed pool pump User manual

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For your protection, please read these important instructions first.
This equipment must be installed and serviced by a qualified technician. Improper
installation can create electrical hazards which could result in property damage, serious
injury or death. Improper installation will void the warranty.

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1.0 INTRODUCTION ............................................................................................................................... 4
2.0 GENERAL SAFETY RULES .................................................................................................................4
3.0 OPERATOR CONTROL PANEL ........................................................................................................ 6
4.0 LOCATION ........................................................................................................................................ 7
5.0 INSTALLATION ................................................................................................................................. 7
6.0 ELECTRICAL CONNECTION ............................................................................................................ 8
7.0 PRIMING ............................................................................................................................................ 9
8.0 MAINTENANCE .................................................................................................................................9
9.0 REGULAR VERIFICATION .................................................................................................................10
10.0 PUMP SPECIFICATIONS...................................................................................................................11
11.0 TROUBLESHOOTING ....................................................................................................................... 12
12.0 PUMP PARTS .................................................................................................................................... 14

PRODUCT HELPLINE
Australia: 1800 625 123
New Zealand: [phone]
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1.0 INTRODUCTION
1.1 Congratulations on your recent purchase of a HY-CLOR Pump. Please take a moment to read
through the entire manual before installing your new pump. Your pump must be installed and
operated as specified.
1.2 HY-CLOR 2 speed pool pump is well suited for all of your pool, spa, cleaner, waterfall and other
water applications. Using the control panel, choose high-speed running (2850 RPM) or
low-speed running (1425 RPM）, and also able to set the running hours. Advanced energy
conservation features ensure that your filtration system is operating at peak efficiency.
2.0 GENERAL SAFETY RULES
2.1 This appliance can be used by children aged from 8 years and above and persons with reduced
physical, sensory or mental capabilities or lack of experience and knowledge if they have been
given supervision or instruction concerning use of the appliance in a safe way and understand
the hazards involved. Children shall not play with the appliance. Cleaning and user
maintenance shall not be made by children without supervision.
2.2 If the supply cord is damaged, it must be replaced by the manufacture or its service agent or a
similarly qualified person in order to avoid a hazard.
2.3 The pump must be supplied through a residual current device (RCD) having a rated residual
operating current not exceeding 30mA.
2.4 The products mentioned in this manual are specially designed for the pre-filtering and
re-circulation of water in swimming pools and spas.
2.5 They are designed to work with clean water at a temperature not exceeding 35ºC.
2.6 The installation should be carried out in accordance to the safety instructions of swimming
pools, especially Standard HD 384.7.702, and the specific instructions for each facility.
2.7 The compulsory rules on accident prevention should be carefully followed.
Operator control panel
Buttons and LED
Water outlet
Motor stand
Water inlet

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2.8 Any modification of the pump requires the prior consent of the manufacturer. Original
replacement parts and accessories authorized by the manufacturer ensure a high level of safety.
The manufacturer of the pump assumes no liability for the damage and injuries caused by
unauthorised replacement parts and accessories.
2.9 During operation, some parts of the pump are subject to dangerous electric voltage. Work may
only be performed on each pump or on the equipment connected to it after disconnecting
them from the main power and after disconnecting the starting device.
2.10 The user should make sure that assembly and maintenance tasks are carried out by qualified
authorized persons and that these persons have first carefully read the instructions for service
and installation.
2.11 The operating safety of the pump is only guaranteed if the installation and service instructions
are correctly followed.
2.12 The limit values stated in the technical table should not be exceeded under any condition.
2.13 In the event of defective operation or fault, contact the technical support department of the
manufacturer or its nearest authorized agents.
2.14 If the supply cord is damaged, it must be replaced by the manufacturer or its service agent or a
similarly qualified person to avoid a hazard.
2.15 The pump must not be used when people are in the water.
2.16 The pump must be supplied through a residual current device (RCD) having a rated residual
operating current not exceeding 30mA.
2.17 Children should be under close supervision to prevent them from playing with the pump.
2.18 This appliance is not intended for use by persons (including children) with reduced physical,
sensory or mental capabilities, or lack of experience and knowledge, unless they have been
given supervision or instruction concerning use of the appliance by a person responsible for
their safety.
2.19 Children should be supervised to ensure that they do not play with the appliance.
2.20 The pump must be protected from running dry.

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3.0 OPERATOR CONTROL PANEL
3.1 PUSH-BUTTON AND FUNCTION
3.1.1 Connect the power and ensure the pump is in stop status.
3.1.2 Push the enter button to activate the cursor.
3.1.2.1 Use the arrow buttons to move the cursor.
3.1.2.2 Blinking button is where the cursor is.
3.1.3 The pump operates on a 24-hour countdown, which
starts when power is connected and the start button
is pushed.
3.1.3.1 Both high-speed running time and low-speed
running time cannot total over 24.
3.1.3.2 The Pump Uses Hour Increments only.
3.1.4 The default operation of the pump is 3 hours on high and
6 hours on low speed, with a low-speed override option.
3.1.5 If the pump is in low-speed override mode, it will run for 5 minutes on high speed, then switch to
low speed for the remaining cycle indicated in the low-speed running time, then it will switch to
high speed for its remaining time before turning off.
3.1.6 If the pump is in high-speed override mode, it will run for the indicated high-speed running time
before switching to low speed for the remaining cycle.
3.1.7 The pump will always reset to zero if power is lost, meaning it will start the countdown from the
beginning, even if an external timer or chlorinator is used.
3.1.8 Please note: To program the Pump you will need to plug it into power and hit the start-stop button
to Stop the pump then you can program the hours from there using the arrow keys. Remember to
hit start again to re-enable the pump after programming it.
Remember to follow these steps to program and operate the pump effectively.
Example: The pump is Turned on at 8:30am. It Will then work for 3 hours on high then swap to low speed at
11:30 am and run at low speed for 6 hours meaning it will turn itself off at 4:30pm. It will then wait until the
remaining 24 hours have counted down and will turn back on at 8:30am the next day.
3.2 INDICATOR LIGHT
3.2.1 HIGH SPEED OVERRIDE: Starting with high-speed program; after finishing high-speed
programming time, automatically change to low-speed program
3.2.2 LOW SPEED OVERRIDE: Starting with high-speed for 5 minutes (to exhaust air), changing to
low-speed program; then running in high-speed program
3.2.3 QUICK CLEAN: Fast set for running in high-speed 3 hours; the same key to stop function
3.2.4 TIME OUT: For pause; the same key to wake up
3.2.5 START /STOP: For start/stop, light on means start
3.2.6 HIGH SPEED RUNNING TIME: Time install for running in high speed (by hour)
3.2.7 LOW SPEED RUNNING TIME: Time install for running in low speed (by hour)
Notice: Sum of high-speed running hours and low-speed running hours should not
exceed 24 hours (24 hours is ok)
3.2.8 NIXIE TUBE: Flash in high speed means pump is running in high speed, flash in low speed means
pump is running in low speed, not flashing means idle condition

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3.3 SIMPLE FAILURE RECOVERY
3.3.1 Power LED dose not light after power on, or pump does not start-up after switch on. Please
check:
a) If wiring connections are all right;
b) If 115V/230V snap switch is on the right choice of AC power;
c) If fuse wire is damaged and needs replacement, or if loose and need fastening;
3.3.2 Breadboard can perform after power up, but pump cannot start-up. Please check if the
switch connecting is firm. If possible please change the connect wire and try again.
3.4 ADDITIONAL SETTINGS
3.4.1 Starting with low speed, motor will run in high speed for around 5 minutes firstly;
3.4.2 Motor can be woken up from standby mode (nixie tube rolling) with any button;
3.4.3 Under STOP status, motor will enter a standby mode (all switches light off) after 30 seconds;
can be woken up with any button;
3.4.4 Program setting example:
a) Running pump from high speed to low speed, setting time with 03 06, start pump on
8 a.m.
b) Start pump on 8:00 a.m., pump will run in high speed from 8:00 a.m. to 11:00 a.m.
c) Turn to low speed from 11:00 a.m. to 17:00 p.m.; from 17:00 p.m. DAY 1 to
7：59：59 a.m.
d) DAY 2 in idle condition
3.4.5 In case of starting with Quick Clean or Time out (press bottom until light on), pump is going to
perform with Quick Clean function or Time out function in certain period time; end function with
the same key (press bottom until light off).
4.0 LOCATION
4.1 The pump must be installed and placed to an enough distance away from the pool or water
source, to avoid the water from the pool or water source, to avoid the water pouring or flowing
onto the pump.
4.2 The pump must also be in a position that enables easy access for periodic servicing.
4.3 Care must also be taken to position the pump in an area that is free from flooding in a
well-ventilated and dry area.
5.0 INSTALLATION
5.1 Adopt the latest technology when designing and manufacturing our pumps. A few simple
precautions during installation will ensure years of trouble-free operation:

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a) The pump suction line should not be smaller than 40mm.
b) The suction line is to have as few bends or elbows as possible. There must not be any
air traps on the suction line.
c) Installation shall arrange on a solid, flat foundation with the pump bolted securely to it.
d) The pump electrical cable must be wired for the proper voltage and current in
accordance with the wiring instructions.
e) All wiring (electrical) work must be carried out by licensed electricians and must be
installed in accordance to the local codes.
f) The motor must be grounded.
g) The weight of the plumbings and fittings is to be independently supported and not
carried by the pump.
h) The maximum total head (Hmax) of the pump (in metres) shown on the pump label
should be noted by the installer.
i) The permissible temperature is up to 35˚C. The pump should never be operated
outside of this temperature range, or damage may occur.
6.0 ELECTRICAL CONNECTION
6.1 Check that the information on the nameplate corresponds to the power supply.
6.2 Employ a competent electrician to ensure wiring installation is made in accordance with any
local electrical codes. Every motor requires either a fused disconnect switch or a circuit breaker.
A SINGLE PHASE MOTOR has a built-in thermal overload switch.
The electrical installation is to be done by a licensed electrician.
Each pump requires a circuit breaker to separate the pump from the electrical supply.
The open contact distance of the circuit breaker is to be no less than 3mm.
The pump is to be supplied by an isolating transformer, or supplied through a residual current device
(RCD) with a rated residual current not exceeding 30mA.
Check the pump’s name plate for the following: Voltage, Amp draw and Cycle.
The power cord, including the ground wire, shall have a quality of 245 IEC66 (H07RN-F) for models
greater than 1kW power input.
For models less than 1kW input the quality shall be of 245 IEC57 (H05RN-F).
All installations must comply with local codes, based on IEC 364-7-702 requirements.
PAY ATTENTION TO THE MINIMUM GAUGE GIVEN IN THE CHART OF THE TECHNICAL MANUAL

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7.0 PRIMING
7.1 The pump will prime and re-prime providing the filter tank water, and there is sufficient supply
from the suction point.
7.2 If you lose water from the filter tank it will be necessary to re-fill it before starting.
a) Remove the translucent lid and fill the filter tank with water.
b) Replace the lid ensuring the o-ring is correctly located and start the pump.
7.3 After you have done this allow a few minutes (maximum) running for the pump to start delivering
water.
8.0 MAINTENANCE
8.1 The strainer basket in the filter tank should be inspected and cleaned at regular intervals.
a) Remove lid and lift out basket.
b) Remove debris and hose off with clean water if necessary.
c) Inspect the lid gasket, lubricate with silicon-based grease only if needed. If it is
damaged, please replace.
d) Replace the strainer.
e) Re-prime the filter tank.
f) Correctly locate the o-ring.
g) Replace the lid (hand tighten) only.
h) Switch on pump.
8.2 In climates where the pump may be exposed to frost or freezing, care must be taken to ensure
the pump is protected from damage.
8.3 It is recommended that if the pump is not used during the winter period, it should be drained
completely and stored in a dry location. Do not replace the drain plug. Store it in a safe place
when not in use - an example would be to store plug in the filter tank basket.
High suction lift or long suction lines will require additional time to prime and can severely affect the
performance of the pump. If the pump will not prime, repeat steps a) and b) above.
HY-CLOR 2 speed pool pump is required to be worked or installed below the water level. Mechanical
seals if running dry can be damaged rapidly and may need to be replaced.
ENSURE that there is always adequate water in the filter tank before you start up.
If you are unable to prime the pump please see the troubleshooting guide.
ENSURE that all suction and discharge valves are open before you start the pump, otherwise this will
result in damage to the pump.

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8.4 When you re-activate the pump ensure all seals and o-rings are in operational condition.
Re-grease if necessary, and replace if unsure of condition.
8.5 Check that the motor shaft moves freely before reactivation.
9.0 REGULAR VERIFICATION
9.1 Regularly verify the correct attachments of the mechanical parts and of the support screws of the
pump.
9.2 Regularly verify the correct position, attachment and condition of the supply cables and of the
insulating parts.
9.3 Regularly verify the temperature of the motor. In the event of any excessively high temperatures,
stop immediately and have it repaired.
9.4 The vibration of the pump. In the case of any excessively high vibrations, stop immediately and
have it repaired.
1. When connecting electric cables to the motor of the pump, be careful to correctly arrange them inside
the connection box. Verify that no bits of cable are left inside the box on closing it. See that the ground
wire is correctly connected. When connecting the motor, follow the wiring diagram supplied with the
pump.
2. Be especially careful that no water enters the motor or electrical parts under voltage.
3. In the event that the planned use is not as specified, adaptations and supplementary technical rules
may be necessary.
4. Before starting the pump, verify the calibration of the electrical protection devices of the motor and
that the protections against electrical and mechanical contacts are correctly positioned and attached.
5. It is advisable to follow the steps listed below before handling the pump in any way:
a) Turn off the voltage to the pump.
b) Lock starting devices.
c) Verify that there is no voltage in the circuits, including ancillary devices and
auxiliary circuits.
d) Wait until the motor stops completely.
The above list should be considered indicative and not binding for the purpose of safety; specific safety
rules may exist in particular regulations.

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10.0 PUMP SPECIFICATIONS
Owing to the complexity of the cases covered, the instructions for installation, use and maintenance
contained in this manual, do not attempt to examine all possible and imaginable cases of service and
maintenance. If supplementary instructions are required or if specific problems arise, do not hesitate to
contact HY-CLOR.
Head
5 m (min.)
18 m (max.)
Flow rate
205 L/min (low, at 0m head)
345 L/min (high, at 9m head)
Output power
450 W (low)
1300 W (high)
Horsepower
0.5 hp (low)
1.5 hp (high)
Amps
2.0 A (low)
5.9 A (high)
Pump
2 speed pool pump
Max. water temp.
35 ºC
Max. pool size
75,000 L
Input voltage
220-240 V

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11.0 TROUBLESHOOTING
SYMPTOMS
LED dose not light
after power on
Pump will not prime
Motor will not run
Low flow
Motor runs hot
PROBABLE CAUSE
Wiring connects are
wrong, or fuse wire is
damaged/bad contact
Suction air leak
No water in the pump
Closed valves or
blocked lines
No power to motor
Pump jammed
Dirty filter
Dirty skimmer and
pump strainer
Suction air leak
Closed valves or
blocked lines
Low or incorrect
voltage
Installed in direct
sunlight
Poor ventilation
WHAT TO DO
Make sure the wiring connections are all right; if
fuse wire is damaged it needs replacement, or if
loose it needs fasten.
Make sure water level is correct through suction
points. Ensure baskets and strainers are free of
debris. Tighten all fittings/unions on the suction
side of the pump, remove and replace mechanical
seal.
Make sure the filter tank if full.
Open all valves in system, clean skimmer and
pump basket, check pump impeller for blockages.
Check that all electrical switches are on. Ensure the
circuit breakers are properly set. Check if timer is
set properly. Check motor wiring at terminals.
With power switched off, turn pump shaft (it should
spin freely).
Backwash or clean cartridge.
Clean skimmer and pump strainer.
Make sure water level is correct through suction
points. Ensure baskets and strainers are free of
debris. Tighten all fittings/unions on the suction
side of the pump, remove and replace mechanical
seal.
Open all valves in system, clean skimmer and
pump basket, check pump impeller for blockages.
Supply to be corrected by electrician. Motors
running hot-to-touch is normal. Thermal overload
protector will function to turn them off if there is an
overload or an excessive high temperature problem.
Shield from weather.
Do not tightly cover or enclose motor.

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SYMPTOMS
Noisy pump
operation
Motor overload cuts
out
Leaking
PROBABLE CAUSE
Bad bearing
Suction air leak
Suction blockage
Disturbance in impeller
Cavitations
Motor not connected
properly
Low incoming voltage
Overload due to
binding in pump or
wrong size impeller
Leak between pump
housing and pump
cover
Leak between pump
and motor
WHAT TO DO
Have an electrician replace it.
Make sure water level is correct through suction
points. Ensure baskets and strainers are free of
debris. Tighten all fittings/unions on the suction
side of the pump, remove and replace mechanical
seal.
Locate and clean blockage.
Contact HY-CLOR.
Improve suction, reduce suction lift, reduce number
of fittings, increase pipe size, increase discharge
pressure, and reduce flow by throttling discharge
valve.
Have electrician check wiring.
Voltage at motors should be no more than 6%
above or below nameplate voltage. Have electrician
check voltage, and ensure pump is not running on
an extension cord. Report low supply to authorities.
Contact HY-CLOR.
Change to a new o-ring between pump housing
and pump cover.
Change to a new pair of mechanical seals.
If the pump is within the stated warranty period and you experience faults, always contact HY-CLOR. Failure
to do this may void warranty. Refer to warranty documentation supplied with pump.
All electrical work is to be carried out by a qualified electrician. Under no circumstances should you attempt
repairs on the electrical components of pumps unless you are qualified to do so.

PRODUCT HELPLINE
Australia: 1800 625 123
New Zealand: [phone]
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12.0 PUMP PARTS
Ref. No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Qty.
1
1
1
1
1
2
1
1
1
1
10
6
1
1
1
2
Part No.
647252772
65431042080
647252704
647254701
65431032080
65212025000
647254703
647254871
65431074080
647254702
65244015000
65225003000
65028014000
647254705
647254704
65224003000
Description
Cover
o-ring
Basket
Pump housing
o-ring
Screw ST4.2X38
Diffuser
Impeller
o-ring
Pump cover
Gasket M10
Screw 3/8-16*1 1/2 UNC
Seal assembly
Supporting foot
Mounting foot
Screw M6X20

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Ref. No.
17
18
19
20
21
22
23
24
25
Qty.
6/4
2
6
1
1
4
1
4
1
Part No.
65244016000
65231002106
65232001000
65432002080
88601007
65224003000
647254706
65221008000
65023160000
Description
Gasket M6
Nut M6
Nut 3/8-16
Gasket
Drain plug
Screw M6X20
Motor flange
Screw M10X25
1.5 HP motor

HY-CLOR AUSTRALIA PTY LTD
ABN: 81 000655 381
178 Power Street
Glendenning, NSW 2761 Australia
Australia: 1800 625 123
New Zealand: [phone]
[email protected]
www.hyclor.com.au