Hydac CTM-SC-3 Series User manual

CTM-SC-3xxx
Long nozzles set
Installation Manual
English (translation of original instructions)
Document No. : 4642026a

Imprint
Manufacturer / publisher and responsible for the content:
Address of the manufacturer:
HYDAC FILTER SYSTEMS GMBH
Industriegebiet
66280 Sulzbach / Saar
Germany
Contact address:
HYDAC FILTER SYSTEMS GMBH
Justus-von-Liebig-Str., Werk 20
66280 Sulzbach / Saar
Germany
Telephone: [phone]
Fax: [phone]
E-mail: [email protected]
Homepage: www.hydac.com
Court of Registration: Saarbrücken, HRB 17216
Executive directors: Mathias Dieter, Dipl.Kfm. Wolfgang Haering
CE - Documentation Representative
Günter Harge
c/o HYDAC International GmbH, Industriegebiet, 66280 Sulzbach / Saar
Germany
Telephone: [phone]
Fax: [phone]
E-mail: [email protected]
UKCA – Authorized representative of the manufacturer
HYDAC Technology Limited
De Havilland Way, Windrush Park Witney, Oxfordshire OX29 0YG
United Kingdom
Phone:+44 1993 - 86 63 66
Print date: 1/19/2023
© HYDAC FILTER SYSTEMS GmbH
Subject to technical modifications.

HYDAC FILTER SYSTEMS GMBH Table of Contents
MA LongNozzlesSet 4642026a en-us web iii
Table of Contents
1 General.....................................................................................................................4
1.1 Target group of the manual ............................................................................4
1.2 Illustrations in the manual...............................................................................5
1.2.1 Illustration on the title page ................................................................5
1.2.2 Representation of requirements.........................................................6
1.2.3 Representation of procedural instructions .........................................6
1.2.4 Representation of intermediate results/results...................................7
1.2.5 Supplementary symbols.....................................................................8
1.2.6 Representation of warning / general safety information.....................8
1.2.7 Signal words and their meaning in the general safety information ....9
1.3 Exclusion of liability / warranty .....................................................................10
1.4 Notes on copyright .......................................................................................10
2 Product and technical specifications ......................................................................11
2.1 Checking the scope of delivery ....................................................................11
2.2 Intended Use ................................................................................................13
2.3 Improper use or use deviating from intended use ........................................13
2.4 Decoding the model code.............................................................................14
2.4.1 Model code ......................................................................................15
2.5 Technical data ..............................................................................................16
3 Connecting the plastic pipe ....................................................................................18
4 Operation................................................................................................................20
4.1 Conducting the extraction.............................................................................20
5 Decommissioning / Disposal ..................................................................................22
5.1 Temporary shutdown....................................................................................22
5.2 Permanent shutdown ...................................................................................22
5.3 Disposal / Recycling .....................................................................................22
Index.......................................................................................................................23

1 | General HYDAC FILTER SYSTEMS GMBH
4 / 24 MA LongNozzlesSet 4642026a en-us web
1 General
Before you use this product for the first time, read this manual
at least up to the chapter "Operation". If you would like to carry
out maintenance or troubleshooting, you can find the
procedure in the respective chapters.
The use and the handling of the product as well as its use are
not self-explanatory and are described in detail in this manual.
This manual will help you to use the product as intended,
properly, effectively, and safely. Please refer to it every time
you require specific details or actions.
Validity of this manual
The diagrams and visualizations in this manual are meant for
general illustration purposes. Therefore, representations and
functional options can deviate from the delivered product.
We reserve the right to make changes to the contents of this
manual without prior notice.
1.1 Target group of the manual
This manual was created for the following target group:
Target group Tasks
Owner Keep this manual and the applicable
documents at the installation location of
the product and also for later use.
Ask the employees to read and follow the
manual and the associated documents, in
particular, the safety and warning instruc-
tions.
Additionally, please observe the product-
related instructions and requirements.
Operator, specialist
personnel:
Read, observe and follow this manual and
the associated documents, in particular,
the safety and warning instructions.
Tab.1: Target groups
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1.2 Illustrations in the manual
You will find illustrations in this manual. You can find details
regarding these in the following chapters.
1.2.1 Illustration on the title page
You will find the following information on the title page of this
manual:
Short name of the product
Product name
Operating and Maintenance Instructions
Document no.: 12345678
English (translation of original instructions)
Valid from: - from s/no. - ... ... - ... ...
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5
2
4
3
Fig.1: Overview / labeling of the title page
1 Short name of the product / product name
2 Type of document
3 Language
4 Document no. / Index
5 Supplementary instructions regarding the validity of the
manual (optional)
Please note that you can directly access information through
the directories. However, this does not release you from the
obligation to read this manual fully before commissioning.
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1 | General HYDAC FILTER SYSTEMS GMBH
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The document no. with the index (4) is meant for identifying
and reordering the manual. The index is incremented every
time the manual is revised or changed.
The manual contains a table of contents, a list of tables and
figures, an index and a glossary.
1.2.2 Representation of requirements
These are absolutely required for carrying out a work activity
on the product and are marked with a check mark and are in
bold in the text.
An example for the representation of requirements:
üThe product is assembled and connected.
üThe product is switched off.
1. Switch the product on.
1.2.3 Representation of procedural instructions
In the case of procedural instructions, there are the two
following representations:
Procedural instructions with a fixed sequence
Procedural instructions, the order of which must be strictly
adhered to, are listed with sequential numbering (1., 2., 3.,
etc.).
An example for procedural instructions with a fixed sequence:
1. Remove the transport securing device.
2. First fill the product.
3. Switch the product on.
Procedural instructions with a random sequence
Procedural instructions that have a random sequence are
listed as bullet points (-).
An example of a procedural instruction with a random
sequence:
– Clean the display.
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– Rinse the product.
1.2.4 Representation of intermediate results/results
In the case of some activities, it is necessary to carry out work
steps with intermediate results and end results.
Intermediate results are the consequence of activities; they are
marked with an indented arrow.
End results represent the end of an activity and are repre-
sented with a flag.
An example for a procedural instruction with intermediate
result and final result:
1. Switch the product on.
ðThe display lights up.
2. Press the button.
OThe product is now ready for use.
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1.2.5 Supplementary symbols
You will find the following symbols in the manual as additional
details:
[ ]
u##
Cross reference to a page / a chapter / a section or
another document.
Glossary
Terms in grey are explained in detail in the
glossary, a chapter at the end of the manual.
Tip for handling the product.
Required tool.
1.2.6 Representation of warning / general safety
information
All the warning / general safety information in this manual are
highlighted with pictograms and signal words. The pictogram
and the signal word give you information of the risk level of the
danger.
Warning/General Safety Information, which is placed ahead of
each activity, are represented as follows:
CAUTION
Type and source of danger
Hazard symbol
Consequence of the danger
Measures to avert danger
►
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1.2.7 Signal words and their meaning in the general
safety information
In these instructions you will find the following signal words:
DANGER
DANGER – The signal word indicates a hazardous situation
with a high level of risk, which, if not avoided, will result lethal
or serious injury.
WARNING
WARNING – The signal word indicates a hazardous situation
with a medium level of risk, which, if not avoided, can result
lethal or serious injury.
CAUTION
CAUTION – The signal word indicates a hazardous situation
with a low level of risk, which, if not avoided, can result in
minor or moderate injury.
NOTICE
NOTICE – The signal word indicates a hazardous situation
with a high level of risk, which, if not avoided, will result in
damage to property.
ENVIRONMENTALLY TIP
ENVIRONMENTALLY TIP – The signal word indicates a
hazardous situation without a high level of risk, which, if not
avoided, will result in environmental contamination.
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1 | General HYDAC FILTER SYSTEMS GMBH
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1.3 Exclusion of liability / warranty
For the warranty provided by us, please refer to our terms of
delivery. They are made available to you at the conclusion of
the contract at the latest. In addition, you will find these under
www.hydac.com -> General terms and conditions .
This manual was prepared to the best of our knowledge.
Nevertheless and despite the greatest care, it is possible that it
may contain errors. Therefore please understand that, in the
absence of any provisions to the contrary hereinafter, our
warranty and liability – for any legal reasons whatsoever – are
excluded in respect of the information in these instructions. In
particular, we shall not be liable for lost profit or other financial
loss.
This exclusion of liability does not apply in cases of intent and
gross negligence. Moreover, it does not apply to defects which
have been deceitfully concealed or whose absence has been
guaranteed, nor in cases of culpable harm to life, physical
injury and damage to health. If we negligently breach any
material contractual obligation, our liability shall be limited to
foreseeable damage. Claims due to the product liability shall
remain unaffected.
1.4 Notes on copyright
The copyright for this manual remains with the manufacturer.
No part of this manual may be reproduced in any form without
the written consent of the manufacturer or processed or
distributed using electronic systems. Any infringements to the
above will result in compensation for damage.
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2 Product and technical specifications
This set of long nozzles were developed for sampling large
containers / tanks.
Nozzles with different spray patterns can be connected for the
sampling process. The extension is suitable for all nozzles.
Using the suction lance, the particle-loaded analysis fluid is
suctioned out off the tank again.
2.1 Checking the scope of delivery
Before assembly, check the scope of delivery for
completeness.
The following items are included in the scope of delivery:
Fig.2: Checking the scope of delivery
1 1x Long nozzle open with quick coupling
2 1x Long nozzle comb with quick coupling
3 1x Long nozzle shield with quick coupling
4 1x Suction lance
5 1x Extension with quick coupling
6 4x Plastic pipe, pre-assembled
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- 1x Installation manual (this document)
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2.2 Intended Use
Use the product only for the application described below.
The set of nozzles is only used for sampling tanks / containers
with water. All particles that are stuck are rinsed with the
nozzles. They get collected with the analysis fluid on the
bottom of the tank / container and are then suctioned off with
the suction lance.
Proper or designated use of the product extends to the
following:
– Operation only with the permitted supply module, for
details, see Technical data [}16].
– Observing all instructions in the instruction manual.
– performing inspection and maintenance work.
Claims for defects or liability – regardless of the legal foun-
dation – do not apply with incorrect or improper installation,
commissioning, usage, handling, storage, maintenance, repair,
use of unsuitable components or other circumstances for
which the manufacturer is not responsible.
The manufacturer assumes no responsibility for determining
the interfaces for installation in a system or the installation, use
or functionality of the product in this system.
2.3 Improper use or use deviating from intended use
Any other use or extended use shall not be considered
intended use. HYDACFILTERSYSTEMSGMBH will assume
no liability for any damage resulting from such use. This risk is
borne solely by the owner.
Improper use may result in hazards and/or will damage the
product. Examples of improper use include:
– Operation with an impermissible fluid.
– Operation in potentially explosive zones.
– Operation under non-approved operational conditions.
– Modifications to the product made by the user or
purchaser.
– Inadequate monitoring of parts that are subject to wear
and tear.
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– Improperly performed repair work.
2.4 Decoding the model code
Details for identification of long nozzles are given on the
product.
CTL-X-X-X-X-XX-X-Z-Z-Z-Z-X
CTL-X-X-X-X-XX-X-Z-Z-Z-Z-X
Fig.3: Decoding the model code
For details on model code, see Model code [}15].
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2.4.1 Model code
The CTL is defined by the following model code:
Type of connection
Bore arrangement
Number of combs / shields
Arrangement of comb / shield
Lance length
Pipe dimensions
Number of bore
Bore diameter
Bore distance
Hose length
Typ
CTL - 1 - Z - Z - Z - 10 - 2 - Z - Z - Z - Z - 2
CTL = ContaminationTest Lance
1
2
3
4
5
Z
Pipe connection CTU1X0X/CTU1X3X
Coupling connection CTU1X4X/CTU1X5X/CTM-SC1XXX
Pipe connection CTU5XXX
Pipe connection CTM-SC3XXX
Kupplungsanschluss CTM-ES3XXX
ohne Anschluss(Einzelteil Langdüse)
=
=
=
=
=
=
1
2
3
Comb
Slanting comb
Shield
=
=
=
1
2
3
4
once
twice
thrice
four times
10/10
20/20
30/30
40/40
60/30
...
180/90
Z
10°bores together/10°combs-shields together
20°bores together/20°combs-shields together
30°bores together/30°combs-shields together
40°bores together/40°combs-shields together
60°bores together/30°combs-shields together
…
180°bores together/90°combs-shields together
without
=
=
=
=
=
=
=
=
1
2
3
4
5
100 mm
200 mm
300 mm
400 mm
500 mm
=
=
=
=
=
5
...
z
fivefold
...
without
=
=
=
6
7
8
9
10
600 mm
700 mm
800 mm
900 mm
1000 mm
=
=
=
=
=
11
11.5
11.8
1100 mm
1150 mm
1180 mm
=
=
=
A
B
C
Ø 6x1
Ø 8x1
Ø10x1
=
=
=
D
E
F
Ø12x1
Ø12x2
Ø15x1
=
=
=
4
5
Z
Slanting shield
open
Extension
=
=
=
=
=
=
=
GØ15x2
=
1
2
3
4
5
1 x
2 x
3 x
4 x
5 x
=
=
=
=
=
6
7
8
9
10
=
=
=
=
=
11
12
13
...
z
11 x
12 x
13 x
...
keine
=
=
=
6 x
7 x
8 x
9 x
10 x
1
1.5
2
3
4
Ø 1 mm
Ø 1.5 mm
Ø 2 mm
Ø 3 mm
Ø 4 mm
=
=
=
=
=
5
6
7
8
9
=
=
=
=
=
10
11
12
...
z
Ø 10 mm
Ø 11 mm
Ø 12 mm
...
ohne
=
=
=
Ø 5 mm
Ø 6 mm
Ø 7 mm
Ø 8 mm
Ø 9 mm
10/20
20/5
30/10
10/0
...
z
10 mm final distance / 20 mm bore distance
20 mm final distance / 5 mm bore distance
30 mm final distance / 10 mm bore distance
10 mm final distance / 0 mm bore distance
…
Z - without bore distance
=
=
=
=
=
=
1
2
3
1000 mm
2000 mm
3000 mm
=
=
=
3.5
3.8
…
=
=
=
zwithout hose
=
3500 mm
3800 mm
…
Pipe lance connection
1
2
Z
Pipe connection
with coupling
without connection (single part long nozzle)
=
=
=
Fig.4: Model Code
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2.5 Technical data
If you are aware of the technical data of the product, you will
be able to use it optimally. This chapter provides the technical
data of the product:
Technical data Long open nozzle
Permissible test liquid Water with surfactants 1)
Permitted supply module CTM-SC-3000
Flow ≤18l/min
Connection M18x1.5, (12L) according to
ISO8434-1
Length 800mm without handle piece
1) permissible ph-values 6…10, no fully desalinated water (VE
water)
Tab.2: Technical data - Open long nozzle
Technical data Long ridged nozzle
Permissible test liquid Water with surfactants 1)
Permitted supply module CTM-SC-3000
Flow ≤10l/min
Connection M18x1.5, (12L) according to
ISO8434-1
Length 800mm without handle piece
1) permissible ph-values 6…10, no fully desalinated water (VE
water)
Tab.3: Technical data - Long nozzle comb
Technical data Long nozzle shield
Permissible test liquid Water with surfactants 1)
Permitted supply module CTM-SC-3000
Flow ≤10l/min
Connection M18x1.5, (12L) according to
ISO8434-1
Length 800mm without handle piece
1) permissible ph-values 6…10, no fully desalinated water (VE
water)
Tab.4: Technical data - Long nozzle shield
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Technical data Suction lance
Permissible test liquid Water with surfactants 1)
Permitted supply module CTM-SC-3000
Flow ≤10l/min
Connection M18x1.5, (12L) according to
ISO8434-1
Length 1000mm without handle piece
1) permissible ph-values 6…10, no fully desalinated water (VE
water)
Tab.5: Technical data - Suction lance
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3 | Connecting the plastic pipe HYDAC FILTER SYSTEMS GMBH
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3 Connecting the plastic pipe
An optimally assembled and installed product ensures a safe
and continuous operation.
Specialist personnel – General / Operating personnel
These persons have a specialist training and several
years of work experience. They are able to assess
and perform the work assigned to them and they are
also able to detect potential dangers.
To connect the long nozzle and the suction lance, proceed as
follows:
2x wrench =22mm
1. Fasten the provided plastic pipe to the desired
connection of the permitted supply module. Fasten the
long nozzle to the other side of the plastic pipe, with
which the sampling process should be carried out.
2. For extraction, connect the long nozzles to a connection
A / B or C.
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3. Connect the suction lance with the connection R.
4. Plug the coding connector into the electrical connection.
OThe suction lance and the long nozzle are connected to
the supply module. 1
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4 | Operation HYDAC FILTER SYSTEMS GMBH
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4 Operation
Procedures, notes and tips for optimum, fault-free operation
can be found in this chapter.
To change the long nozzles, pull the ring of the quick release
coupling backwards. Insert the desired long nozzles and
loosen the ring of the quick release coupling again. The ring
slides forward due to spring force and the long nozzle is
secure and fastened tightly.
4.1 Conducting the extraction
üThe permitted supply module is prepared with the set of
long nozzles and connected.
1. Select the suitable long nozzle for the extraction and
mount them onto the quick coupling.
2. If required, extent the long nozzles with the extension.
Fig.5: Long open nozzle
3. Select the permitted extraction parameter for the
selected long nozzle from the user interface.
4. Carry out the tip extraction.
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