Hydac MFU-10P9S Series Manual

MFU-10P9S-...
MobileFiltration Unit
Operating and Maintenance Instructions
English (translation of original instructions)
Document No. : 4391553c
Follow these instructions for proper and safe use.
Keep for future reference.

Imprint
Manufacturer / publisher and responsible for the content:
Address of the manufacturer:
HYDAC FILTER SYSTEMS GMBH
Industriegebiet
66280 Sulzbach / Saar
Germany
Contact address:
HYDAC FILTER SYSTEMS GMBH
Justus-von-Liebig-Str., Werk 20
66280 Sulzbach / Saar
Germany
Telephone: [phone]
Fax: [phone]
E-mail: [email protected]
Homepage: www.hydac.com
Court of Registration: Saarbrücken, HRB 17216
Executive directors: Mathias Dieter, Dipl.Kfm. Wolfgang Haering
Documentation Representative
The contact data of the Documentation Representative is:
Günter Harge
c/o HYDAC International GmbH, Industriegebiet, 66280 Sulzbach / Saar
Germany
Telephone: [phone]
Fax: [phone]
E-mail: [email protected]
Print date: 5/6/2022
© HYDAC FILTER SYSTEMS GmbH
Subject to technical modifications.

HYDAC FILTER SYSTEMS GMBH Table of Contents
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Table of Contents
1 General .................................................................................................................... 6
1.1 Target group of the manual ............................................................................6
1.2 Illustrations in the manual...............................................................................7
1.2.1 Illustration on the title page ................................................................7
1.2.2 Representation of requirements.........................................................8
1.2.3 Representation of procedural instructions .........................................8
1.2.4 Representation of intermediate results/results...................................9
1.2.5 Supplementary symbols...................................................................10
1.2.6 Representation of warning / general safety information...................10
1.2.7 Signal words and their meaning in the general safety information ..11
1.3 Exclusion of liability / warranty .....................................................................12
1.4 Notes on copyright .......................................................................................12
2 Safety ..................................................................................................................... 13
2.1 Target group / Required personnel qualification ..........................................13
2.2 Hazard symbols / pictograms .......................................................................16
2.3 Danger notifications......................................................................................19
2.4 Safety marking .............................................................................................22
2.5 Observing regulatory information .................................................................23
2.6 Observing environmental precautions..........................................................23
2.7 Stoppage in an emergency (EMERGENCY STOP) .....................................23
2.8 Fire-fighting / Extinguishing a fire .................................................................23
3 Product and technical specifications ...................................................................... 25
3.1 ContaminationSensor for ConditionMonitoring............................................26
3.2 Proper/Designated Use ................................................................................28
3.3 Improper use or use deviating from intended use ........................................29
3.4 Checking the scope of delivery ....................................................................30
3.5 Decoding the name plate .............................................................................31
3.5.1 Model Code......................................................................................32
3.6 Technical data ..............................................................................................33
3.7 Dimensions and Hydraulic shematic ............................................................35
3.7.1 MFU-10P9-... Premium ....................................................................35
3.7.1.1 MFU-10P9 - Dimensions / hydraulic diagram .........................36

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3.8 Design and function......................................................................................39
4 Transportation and storage .................................................................................... 41
4.1 Storing the filter unit (>6 months) .................................................................42
4.2 Transporting/storing the filter unit with hoses and lances ............................43
5 Setting up / assembly / integration of the filter unit ................................................ 45
5.1 Increasing the stability/adjusting the feet .....................................................45
5.2 Avoiding siphoning .......................................................................................49
5.3 Avoiding the mixing of oils - Emptying the filter unit .....................................50
5.4 Making the electrical connections ................................................................51
5.4.1 Filter unit without power plug/without connection cable...................52
5.4.2 Connecting a filter unit with a power plug for 120/230 VAC, single
phase ...............................................................................................52
5.4.3 Connecting filter units with a power plug for 400 VAC, 3 phases ...54
5.5 Connecting the suction/pressure port...........................................................55
5.6 Attaching/connecting the suction/pressure hoses (accessories)..................57
5.7 Commissioning the filter unit ........................................................................58
6 Manual operation ................................................................................................... 60
6.1 Switching the filter unit on or off/EMERGENCY-STOP ................................61
6.2 Observe the optical clogging indicator .........................................................61
6.3 Selecting the operating modes.....................................................................62
6.3.1 Recirculation with filtration/dewatering.............................................63
6.3.2 Circulation pumping without filtration ...............................................65
6.3.3 Cleaning up to the required cleanliness class..................................67
6.4 Operation with accessories ..........................................................................69
6.4.1 Using the pump nozzle ....................................................................69
6.4.2 Using a flow rate meter ....................................................................70
6.4.3 Using a pump nozzle with a flow rate meter ....................................70
6.4.4 Using a suction line filter on the suction hose..................................71
6.4.5 Using the lance set (1.3 m) on the suction and pressure hose........71
7 Rectifying malfunctions .......................................................................................... 72
8 Performing Maintenance ........................................................................................ 77
8.1 Maintenance table ........................................................................................78
8.2 Changing the filter element ..........................................................................80

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8.3 Removing/installing the quick coupling ........................................................86
8.4 Removing/installing the protective screen....................................................88
8.4.1 Removing/mounting the push-in protective screen..........................89
8.4.2 Removing/installing the push-in protective screen...........................91
8.5 Checking/cleaning the protective screen......................................................93
8.6 Protective screen for changing the ContaminationSensor ...........................95
9 Decommissioning / Disposal .................................................................................. 99
9.1 Temporary shutdown....................................................................................99
9.2 Permanent shutdown ...................................................................................99
9.3 Disposal / Recycling .....................................................................................99
A Appendix .............................................................................................................. 100
A.1 Contacting Customer Service.....................................................................100
A.2 Finding spare parts/accessories.................................................................101
A.2.1 Finding the filter elements..............................................................105
A.2.2 Accessories list ..............................................................................106
A.3 EC declaration of conformity ......................................................................110
Glossary ............................................................................................................... 115
Index .................................................................................................................... 118

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1 General
Before you use this product for the first time, read this manual
at least up to the chapter "Operation". If you would like to carry
out maintenance or troubleshooting, you can find the
procedure in the respective chapters.
The use and the handling of the product as well as its use are
not self-explanatory and are described in detail in this manual.
This manual will help you to use the product as intended,
properly, effectively, and safely. Please refer to it every time
you require specific details or actions.
Validity of this manual
The diagrams and visualizations in this manual are meant for
general illustration purposes. Therefore, representations and
functional options can deviate from the delivered product.
We reserve the right to make changes to the contents of this
manual without prior notice.
1.1 Target group of the manual
This manual was created for the following target group:
Target group Tasks
Owner Keep this manual and the applicable
documents at the installation location of
the product and also for later use.
Ask the employees to read and follow the
manual and the associated documents, in
particular, the safety and warning instruc-
tions.
Additionally, please observe the product-
related instructions and requirements.
Operator, specialist
personnel:
Read, observe and follow this manual and
the associated documents, in particular,
the safety and warning instructions.
Tab.1: Target group
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1.2 Illustrations in the manual
You will find illustrations in this manual. You can find details
regarding these in the following chapters.
1.2.1 Illustration on the title page
You will find the following information on the title page of this
manual:
Short name of the product
Product name
Operating and Maintenance Instructions
Document no.: 12345678
English (translation of original instructions)
Valid from: - from s/no. - ... ... - ... ...
1
5
2
4
3
Fig.1: Overview / labeling of the title page
1 Short name of the product / product name
2 Type of document
3 Language
4 Document no. / Index
5 Supplementary instructions regarding the validity of the
manual (optional)
Please note that you can directly access information through
the directories. However, this does not release you from the
obligation to read this manual fully before commissioning.
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The document no. with the index (4) is meant for identifying
and reordering the manual. The index is incremented every
time the manual is revised or changed.
The manual contains a table of contents, a list of tables and
figures, an index and a glossary.
1.2.2 Representation of requirements
These are absolutely required for carrying out a work activity
on the product and are marked with a check mark and are in
bold in the text.
An example for the representation of requirements:
ühe product is assembled and connected.
üThe product is switched off.
1. Switch the product on.
1.2.3 Representation of procedural instructions
In the case of procedural instructions, there are the two
following representations:
Procedural instructions with a fixed sequence
Procedural instructions, whose sequence must be complied
with without fail are listed with sequential numbering (1., 2., 3.,
etc.).
An example for procedural instructions with a fixed sequence:
1. Remove the transport securing device.
2. First fill the product.
3. Switch the product on.
Procedural instructions with a random sequence
Procedural instructions that have a random sequence are
listed as bullet points (-).
An example of a procedural instruction with a random
sequence:
– Clean the display.
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– Rinse the product.
1.2.4 Representation of intermediate results/results
In the case of some activities, it is necessary to carry out work
steps with intermediate results and end results.
Intermediate results are the consequence of activities; they are
marked with an indented arrow.
End results represent the end of an activity and are repre-
sented with a flag.
An example for a procedural instruction with intermediate
result and final result:
1. Switch the product on.
ðThe display lights up.
2. Press the button.
OThe product is now ready for use.
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1.2.5 Supplementary symbols
You will find the following symbols in the manual as additional
details:
[ ]
u##
Cross reference to a page / a chapter / a section or
another document.
Glossary
Terms in grey are explained in detail in the
glossary, a chapter at the end of the manual.
Tip for handling the product.
Required tool.
1.2.6 Representation of warning / general safety
information
All the warning / general safety information in this manual are
highlighted with pictograms and signal words. The pictogram
and the signal word give you information of the risk level of the
danger.
Warning/General Safety Information, which is placed ahead of
each activity, are represented as follows:
CAUTION
Type and source of danger
Hazard symbol
Consequence of the danger
Measures to avert danger
►
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