Hydreon RG-11 User manual

LENS
O-RING
STRETCH BEFORE
INSTALLING
SHADE
NOTCHES IN RING
MATE WITH
RIBS IN LENS
PRINTED-CIRCUIT
BOARD (PCB)
SCREWS
(4 OF #6 X 1”)
HOUSING
19.16
.75
10.40
.41
6.40
.25
19.05
.75
9.53
.38
70.71
2.78
120.23
4.73
55.20
2.17
OPTICAL RAIN GAUGE
MODEL RG-11
INSTALLING THE RAIN SENSOR
1. Determine the Mode / Set DIP switches
You must set the DIP switches so that the RG-11
behaves the right way for your application. The pages
that follow describe each of the possible modes, and
how to set the DIP switches.
2. Mount the Rain Gauge
Mount the rain Gauge where it gets a clear
measurement of precipitation– away from overhangs,
etc.
The mounting arm is designed to fit over a strap 0.75”
(19 mm) wide. Two 0.25” (holes 6.35 mm) are placed
0.75” (19 mm) part.
The gland style connector goes in the bottom hole. Be
sure to use wire rated for outdoor (high-UV) use.
For conduit applications, the mounting arm may be
removed, and the wiring hole drilled out using a step drill
to accommodate a ½” EMT compression connector or
similar style of conduit connector.
3. Assemble the Rain Gauge as shown.
The silicone O-ring fits nicely in the lens groove, but it
can fall or slip out during assembly. After the unit is
assembled, verify that the O-ring is properly seated by
confirming that you can see it through the lens, all the
way around.
The Rain Gauge must be assembled when dry. Any
water trapped inside can condense and cause corrosion.
You may optionally add extra desiccant packets (not
supplied). If the Rain Gauge is not subject to splashing
or sprayed water, you may optionally vent the enclosure
MOUNTING ARM
CUT OFF FOR
CONDUIT-MOUNT
LED ON BOARD
ON when OUT
is active
EXPLODED VIEW
- APPLICATION WARNING -
Do not use the RG-11 in any application where the false
indication of water or a missed valid detection of water
could cause damage to life or property. It is the
responsibility of the system designer / integrator to
design redundancy into the system so that the failure of
any one component, including the RG-11 or other
sensor, does not result in disaster. The manufacturer of
the RG-11, Hydreon Corporation, will in no way be
liable for consequential damages due to the failure or
false indication of one of its sensors.
!
!
DIMENSIONAL VIEW

NC
NO
MOTORIZED
DAMPER
LOW VOLTAGE
“IT’S RAINING”
APPLICATION
LINE VOLTAGE CONTROL “IT’S RAINING” APPLICATION
NC
NO
PWR2
COM
RG-11
PWR1
SWITCH ON
RELAY
CONTACTS
POWER IN
(AC OR DC)
PROGRAM /
COMMUNICATIONS
CONNECTOR
(NOT USED IN MOST
APPLICATION)
INTERFACE
TERMINAL
BLOCK
PROGRAMMING
DIP SWITCH
RAIN GAUGE CONNECTIONS
NC
NO
COM
RAIN
SENSING
CIRCUITS
DC OR
AC IN
PWR1
PWR2
EQUIVALENT SCHEMATIC
RELAY CONTACTS
MAX 1 A,
24V DC OR AC
NC
NO
PWR2
COM
RG-11
PWR1
SWITCH ON
120 VAC
LINE IN
COM
OPEN
CLOSED
OPERATOR
SWITCH COM
24 VAC
24 VAC
TRANSFORMER
- The relay output of the RG-11 is
rated for 24V AC or DC, at 1 A. Thus,
the RG-11 cannot drive a line voltage
(120 VAC) load without an external
relay.
-The RG-11 requires a low voltage AC
or DC supply and may not be directly
powered from the 120 VAC line.
12345678
12345678
For this example, these
switches are on:
SW 5 - Sets the sensor to
“It’s Raining’ mode.
SW 3 - Monostable extend
output for 15 mintues.
NC
NO
PWR2
COM
RG-11
PWR1
COM
RUN
12V DC
POWER
SUPPLY
12V DC, 1 A
OR LESS,
MOTOR THAT
RUNS WHEN
IT IS RAINING.
Shown are
switches 1, 2, and
5 on => only turn
on in a heavy
rainfall.
TIPPING BUCKET
REPLACEMENT EXAMPLE
NC
NO
PWR2
COM
RG-11
PWR1
12V DC
POWER
SUPPLY
COUNTER
E.G. Red Lion Cub-3
+
-
+
-
In many cases, the RG-11 may directly replace
tipping buckets in existing systems.
The switch settings shown here- all off– will
emulate a tipping bucket of 0.01”
RAIN GAUGE WIRING EXAMPLES
SWITCH ON
12345678
SWITCH ON
12345678

Specifications
Parameter Value
Input Voltage 12 – 30VDC or
12 – 26 VAC
50V surge
Reverse polarity protected to 50V
Current Drain 15 mA nominal. (No outputs on, not raining, no
heater)
about 1.5 mA in micro-power sleep mode.
50 mA with output on.
55 mA - With heater on, 24V dc input.
Output Relay closure, Normally Open and Normally
Closed contacts.
Max load 1A, 24 VDC.
Operating Temperature
range
-40 C to +60C
DIP Switches
Set the DIP switches for the application according to the tables below.
Generally, a few switch positions (5, 6, and 7) set the overall mode of
operation, and others (1, 2, 3, 4) adjust the behavior within the modes.
In the tables, 1 = Switch on, 0 = Switch off, X = switch in either position.
Software Revision
This manual corresponds to software revision 016. The software revision is
printed on a sticker place on the connector block. See www.rainsensors.com
(click on “support”) for information about differences in software revisions.
Differences are generally minor.
Switch 8 is Enable Micro-power Sleep Mode in most applications.
Most applications will use SW 8 off. If micro-power is enabled, the low-power
heater is disabled. In micro-power mode, if a long time (about 20 min) has
elapsed since the last rain was detected, the unit will enter a less sensitive
sleep mode. A large drop will cause it to exit sleep mode and resume normal
operation. This is for battery or solar powered applications. Micro-power
mode is disabled in Condensation sensing mode and in irrigation mode.
Switch 8 must be off for First Flush Controller. The unit will not read the DIP
switches during sleep.
OUT LED
The LED in the center of the circuit board turns on when OUT is on, as an aid
to debugging.
Condensation
Generally, the RG-11 will sense condensation as if it were rainfall, but this
seldom amounts to a significant accumulation of water. The built-in low power
heater (DIP SW 8 off) will tend to reduce condensation.
Ambient Light Interference
The RG-11 is almost completely immune to the effects of ambient light, and
may freely be mounted in direct sunlight.
Heater Notes
A built-in low power (0.25W) heater extends operation of the device to
freezing (32 F or 0C). This is disabled if the micro-power (SW 8) is enabled.
Note that this is a very modest amount of power; it will tend to drive off a
modest amount of frost, but will not melt ice.
Dark Sensing
Turns output on when it is dusk-- nominally less than 2000 lux. This is for
applications such as retracting sun-shields in the evening, when they are not
needed. (Only in Mode 1, “It's Raining” applications.)
LED Flicker / Relay Buzz
If the relay and LED remain on for a long period of time (seconds), the LED
may flicker, and the relay may make a barely audible buzz. This is because
the RG-11 pulse-width modulates the relay drive signal to reduce current
consumption. It does this to prevent excessive heat in the RG-11. This does
not affect functionality in any way.
J2 Connector
J2 is a pin-field on 0.1” centers, used for programming, development,
and testing of the RG-11. Most applications do not connect to J2,
and we make this information available only for special applications.
Connector field is 0.025” square pins on 0.1” centers. An example
compatible connector is Molex part number 22-01-3067. This is
available from Digi-Key as part number WM2004-ND. The necessary
crimp-on wire terminals are Molex 08-55-0131 / DigiKey WM4591-
ND.
J2 Pin assignments
J2 - 1 GND
J2 - 2 +5V OUT
J2 - 3 SW4
J2 - 4 SW1
J2 - 5 SW2
J2 - 6 RS232 and SW 5.
Remote Switching
These connections may be used to remotely operate the
corresponding switches, by grounding the connections. This can be
used for operator-accessible sensitivity adjustment in wiper control
applications.
RS-232 communications
Requires an external resistor. See the “support” link on
www.rainsensors.com. Modes that require SW 5 on (It's Raining,
Wiper Control and First Flush) cannot use RS-232.
Rain Gauge Model RG-11 Instructions PN 55-005-100 Manual for SW rev 016

Mode 0: Tipping Bucket
Rain Gauge emulates a tipping bucket of the
specified size.
Switch
Behavior
7 6 5 4 3 2 1
0 0 0 X 0 0 0 Bucket Size = 0.01”
0 0 1 Bucket Size = 0.001” (Sensitive)
0 1 0 Bucket Size = 0.0001” (Very sensitive)
1 0 0 Bucket Size = 0.2 mm
1 0 1 Bucket Size = 0.01 mm (sensitive)
1 1 0 Bucket Size = 0.001 mm (Very sensitive)
1 1 1 1 Reserved for system test
In tipping bucket mode, the Rain Gauge effectively emulates a tipping
bucket of the specified size. For example, if the DIP switches are set
to a tipping bucket mode with a bucket size of 0.01", then the output
will pulse ON for 50mS each time 0.01" of water accumulates, just as
a tipping bucket would. This can be externally totalized, and used to
measure rainfall rates. Bucket sizes of 0.001" and 0.0001" are
similar, generating pulses at accumulations of one one-thousandth,
and one ten-thousands of an inch, respectively. These emulate what
a tipping bucket would do if it were possible to make one that small.
Metric bucket sizes are available as well, or the Inch unit scales may
be scaled with external equipment.
Accuracy
We do not claim an accuracy spec for the RG-11. For more
information see the “Tipping Bucket” link on www.rainsensors.com.
Mode 1: It's Raining
Rain Gauge turns on the relay to indicate that it is
raining when the rainfall has reached a given
intensity.
Switch
Function
7 6 5 4 3 2 1
0 0 1 X X 0 0 Very sensitive-- first detected raindrop.
0 1 Sensitive-- turn on with very light rainfall
(0.1” per hour ).
1 0 Medium Sensitivity-- turn on with medium
rain (0.25” per hour. You would want your
car's wipers on steady slow)
1 1 Low Sensitivity-- turn on in heavy rainfall. (1”
per hour. You would want your car's wipers
on high)
X 0 X X Output off when rain stops.
1 Output Monostable Extended by 15 minutes
0 X X X No Dark-Detect - Normal operation
1 Dark Detect
Use this mode to control equipment that should be controlled,
enabled, open, closed, and so forth depending on whether or not it is
raining. The output turns on when a given rate of rainfall is detected,
and turns off after it has dropped below a threshold.
Each of the sensitivity levels (set by switches 1 and 2) provides
different trip and release points. There is much hysteresis built in, but
real rain fall rates typically fluctuate, even in what you may perceive
as a “steady rain”, so expect the output to turn on and off. The output
will remain on for between about 30 seconds and 5 minutes after the
last detected rain drop, depending on sensitivity setting and actual
conditions.
Monostable Extend = Switch 3 ON
To prevent some piece of equipment from turning constantly on and
off (or opening / closing, etc.) you can enable the Monostable extend
(Switch 3). That will hold the output on for 15 minutes after the rain
has ceased.
Dark Detect = Switch 4 ON
If this enabled, the output will also turn on when the ambient light
drops below about 2000 lux. This feature may be used to retract a
sun-shade awning when it is dark.
Rain Gauge Model RG-11 Instructions PN 55-005-100 Manual for SW rev 016

Mode 2: Condensation Sensor
Rain Gauge detects condensation or frost
formation on the surface.
Switch
Behavior
7 6 5 4 3 2 1
0 1 0 0 0 0 0 Very Sensitive- first sign of condensation
0 1 Sensitive
1 0 Medium Low
1 1 Low
The rain sensor senses condensation by detecting a shift from the
"clear" condition. The relay closes when the condensation occurs,
and opens when the condensation goes away. The rain sensor is set
to very gradually adapt the clear condition, so that very gradual build
up of dirt or other contaminants do not cause a false trip.
Condensation sensing mode disables the heater and micro-power
mode.
Mode 3: Wiper Control
Rain sensing wiper control from off through
intermittent and steady slow speeds.
Switch
Behavior
7 6 5 4 3 2 1
0 1 1 0 x 0 0 Normal Wiper Control
0 0 1 Wipe More
0 1 0 Wipe a Lot More
0 1 1 Wipe a Whole Lot More
1 0 0 Wipe Less
1 0 1 Wipe a Lot Less
1 1 0 Wipe a Whole Lot Less
1 1 1 Wipe hardly at all
x 0 x x Normal Slow Cycle Time (1.2 to 3 sec.)
1 Long Slow Cycle Time (3 – 8 sec.)
See rainsensors.com for instructions that are just for wiper
control applications. (Click on “Wiper Control”).
The RG-11 may be used to control a wiper system. The output relay
turns on when the slow motor winding should be engaged. This will
typically be used to drive an external relay, which will, in turn, drive
the wiper motor windings. This may be used for the wipers for a boat,
ship, locomotive, observation window, or many other applications.
The RG-11 does not care what the wipers are wiping.
WARNING: The relay contacts of the RG-11 can control only a 1A
load, and wiper systems generally require many times that current.
The RG-11 MUST be used with a suitable external relay in wiper
control applications.
The nominal wiper control is set so that it properly controls the wipers
of a passenger car. It is optimized for wiper systems that require
between 1.2 and 3 seconds to make a single complete actuation of
the wipers. A long cycle time is provide (Switch 4 on) for systems
with a wiper actuation cycle time between 3 and 8 seconds. In all
cases, the RG-11 provides a pulse to initiate the wiper actuation.
Most wiper system will include some sort of cam feedback
mechanism that causes the wipers to keep running until they reach a
home position.
Mount the RG-11 so that it generally gets the same rainfall as the
surface to be wiped. Usually, this means about a 45 degree angle.
The RG-11 does not need to be within the actual field of view of the
window. Adjust the sensitivity control DIP switches (3, 2, and 1) to
set the system to wipe more or less, depending on the needs of the
installation.
Rain Gauge Model RG-11 Instructions PN 55-005-100 Manual for SW rev 016

Mode 4: Irrigation Control
Rain Gauge output on means inhibit watering.
Switch
Behavior
8 7 6 5 4 3 2 1
X 1 0 X X 0 0 0 Typical Water Control. Inhibit watering
for up to 5 days.
0 0 1 Water More
0 1 0 Water a lot more
1 0 0 Water Less
1 0 1 Water a lot less
0 X X X Inhibit irrigation during a storm
1 Allow irrigation during a storm
0 X X X X Inhibit irrigation during freeze
1 Allow irrigation during freeze
0 Normal Evaporation Rate
1 Hi Evaporation Rate
See rainsensors.com for instructions that are just for irrigation
control applications. (Click on “Irrigation Control”)
The RG-11 may be set to provide precise control of an irrigation
system. Typically, the installation will connect to the COM and NC
relay contacts to interrupt the valves when watering should be
inhibited. Note that the RG-11 also requires 24 VAC (or other
suitable supply.)
The nominal irrigation profile is set so that the ground receives an
inch of water per week. It will inhibit watering upon the accumulation
of 0.2 inches of water, and re-enable the system after that water has
evaporated. This can be a short as less than a day, or as long as six
days, depending on rainfall. Additional DIP switch settings are
provided for allowing more or less watering, as shown in the table
below.
Nominally (Switch 4 off), the RG-11 will inhibit watering during a
storm, even if not much water has accumulated. The reasoning is
that if it is raining hard now, the rainfall is likely to deliver enough
accumulation to justify inhibiting at least the current cycle of watering.
This prevents the “it's pouring, but my sprinklers are still running”
objection from the customer, and the accompanying excessive runoff
and muddy ground. The feature may be defeated by turning switch 4
on.
Normally, the RG-11 will inhibit irrigation if the temperature drops
below freezing, or nominally about 34 degrees. If SW 5 is on, the
RG-11 will allow irrigation below 34 degrees. Micro-power mode is
disabled in irrigation control.
Evaporation Rate
Normal Evaporation Rate = 0.11 inches per day
Hi Evaporation Rate = 0.22 inches per day
In irrigation mode, if Switch 8 is on, the control assumes a high
evaporation (or transpiration rate). Set this switch to ON for sandy
soil or other conditions where the soil tends to dry out quickly. The
system will re-enable the irrigation sooner.
Mode 6: Drop Detector
Switch
Behavior
7 6 5 4 3 2 1
1 1 0 0 X 0 0 Normal drop threshold
0 1 Sensitive Drop threshold. Expect rare false
trips.
1 0 Hi drop threshold. Trip only with large drops.
0 X X One pulse per drop, longer pulses for bigger
drops
1 Multiple pulses per larger drop
The RG-11 may also provide drop detection. Use this if you want to
do your own, external data interpretation. The output will pulse once
with each detected drop. Normally, it will produce longer pulses (in
multiples of 200 mS) for larger drops. If set to multiple pulses per
drop (SW 3 ON), each detected drop will generate one or more 100
mS pulses, depending on drop size.
In sensitive mode, the threshold for drop detection is lowered to
below the normal level. This makes the system more sensitive, but
raises the possibility of false detections. It is up to the system
designer to determine the proper tradeoff. Similarly, the Hi drop
threshold will provide an output only for large drops, making false
detections unlikely, for installations were a false detection is
especially objectionable.
Rain Gauge Model RG-11 Instructions PN 55-005-100 Manual for SW rev 016

Mode 7: First Flush / Rain Water Harvest
Rain Gauge output on means rain water is being
harvested and first flush has occurred.
Switch Behavior
8 7 6 5 4 3 2 1 Level (in) Gallons Clean Time (days)
0 1 1 1 X 0 0 0 0.02 12 3
0 0 1 0.04 25 5
0 1 0 0.08 50 9
0 1 1 0.16 100 13
1 0 0 0.20 125 15
1 0 1 0.24 150 17
1 1 0 0.28 175 19
1 1 1 0.32 200 21
0 X X X Normal Clean Time
1 Gets Dirty Fast
Note: Switch 8 must be off for this mode.
The RG-11 can be used in a Rain Water Harvest / First Flush
application. In this mode, the RG-11 will not change the relay state
until a certain amount of water has fallen. After a certain amount of
water has been detected, the relay opens, diverting the water to a
proper holding tank. So configured, the output relay acts as an
"Enable Harvest" control, indicating that at least the desired amount
of rainfall has accumulated.
Level
The amount of water that will accumulate before the relay closes.
Gallons
The number of gallons per thousand square feet of collected area
that are diverted. Note that a conventional first flush diverter system
totalizes water after it has made it through the collection system. The
RG-11 enables the system as soon as the threshold has fallen, which
may be substantially sooner. Take this into account when designing
your system.
Clean Time
After the rainstorm is over and the relay of the RG-11 is once again
open, it will take some time for the collecting surface to become dirty
again, and once again require a complete first flush. Clean time
means how many days, after the water stopped, it takes for the
system to require a full flush. Up to that time, the system will flush
less. For example, a system is set to flush 0.08 of accumulation, and
thus the clean time is 8 days. If a storm comes after only 4 days, the
system will flush only half as much water before enabling harvest
again.
Gets Dirty Fast = Switch 4 ON
If switch 4 is on, the system remains enabled for only 12 hours after
the rain storm stops. Also, the Clean Time is halved. Use this setting
if the surface becomes contaminated especially quickly.
SAFETY, LIMITS OF RAIN GAUGE LIABILITY,
AND WARRANTY
Only the rain sensor is covered-- absolutely no consequential
damages. If this policy is unacceptable in your installation, do
not use the RG-11.
It is the responsibility of the systems integrator and purchaser of the
Rain Gauge to insure a safe installation. Any mechanical system,
including one that incorporates a Rain Gauge, requires appropriate
safety interlocks. Hydreon Corporation (Hydreon) warrants only the
actual cost of the sensor, and only that it is free from defects in
workmanship.
The Rain Gauge is warranted to be free from defects for a period of
one year from date of purchase. Under no circumstances will
Hydreon be liable for any consequential damages due to failure or
any other mishap involving a Rain Gauge. Hydreon's liability in the
event of a failure, or inability to sense a condition, is limited to the
actual cost of the particular sensor. Explicitly, if other objects are
destroyed due to water damage, or if any object is destroyed
because of a false indication of water, Hydreon is in no way
whatsoever liable for anything other than the cost of the Rain Gauge,
and then only if the Rain Gauge is shown to have some defect in
materials or workmanship. Limitations and imperfections of the Rain
Gauge do not constitute a defect. Further, if some valuable data is
not gathered because an erroneous indication of any sort due to the
Rain Gauge, Hydreon is liable only for the cost of the Rain Gauge.
It is the responsibility of the system designer and purchasers of the
Rain Gauge to insure that a failure of the Rain Gauge will not cause
consequential damages. If a failure in Rain Gauge would cause
disaster, we recommend against deployment of the Rain Gauge, or
against the system in which the Rain Gauge is deployed. If a failure
of a Rain Gauge would cause great expense, Hydreon recommends
redundant Rain Gauges, and even in that case do not assume any
liability for consequential damages. It is the responsibility of the
system designer and purchasers of the Rain Gauge to be aware of
performance limitations of the device. If a Rain Gauge fails for any
reason Hydreon will not be responsible for the labor of servicing and
or installing and/or removing the Rain Gauge. Labor is NOT
COVERED. Hydreon recommends that the system designer perform
a Failure-Mode Effects Analysis that includes the possibility of Rain
Gauge failure. If a potential purchaser of the Rain Gauge does not
agree with these terms, we ask that the potential purchaser not buy
the Rain Gauge. Deployment of the Rain Gauge implies
understanding and agreeing to these limits of liability.
Apply engineering judgment: Hydreon does not claim the RG-11 is a
perfect rain sensor. It is what it is, and senses what it senses.
CASE and COSMETIC POLICY
Some amount of yellowing or discoloration of the case is considered
normal cosmetic aging of the device, and sensors so affect will not be
replaced under warranty. Tiny cracks or crazing within the lens is
also considered cosmetic, and units so affected will be replaced only
if they are deemed by Hydreon corporation to be considered to be of
a functional nature.
Rain Gauge Model RG-11 Instructions PN 55-005-100 Manual for SW rev 016