HydroHoist HYDROLOCKER 78 User manual

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1034817 REVISION A

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At HydroHoist® we take pride in bringing the most advanced, easiest to use, and lowest maintenance boat li sys-
tems and accessory products to the market. Installaon of the HYDROLOCKER 78” is simple due to its lightweight
design and ease of operaon.
The following pages contain step-by-step assembly instrucons of the installaon of accessories available for the
HYDROLOCKER 78”.
Prior to the HYDROLOCKER™ assembly we recommend that you review all parts, hardware, and required tools be-
fore beginning assembly. Don’t forget: safety rst.
If you have quesons, contact the Technical Support Team at 1-800-825-3379.
Legend:
Requires careful consideraon
WARNING: could cause harm or damage to the li, vessel, and user
INTRODUCTION
HYDROLOCKER™ may be installed by an approved HydroHoist™ installer.
It is STRONGLY recommended that each installer read the manual before aempng an installaon.

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TABLE OF CONTENTS
PRODUCT INFORMATION PAGE
PRE-INSTALLATION CONSIDERATIONS _______________________________ 4
GENERAL SPECIFICATIONS ________________________________________ 5
REQUIRED TOOLS _______________________________________________ 6
TORQUE SPECIFICATIONS _________________________________________ 6
PARTS LIST_____________________________________________________ 7
VENT INSTALLATION _____________________________________________ 8
PIN INSTALLATION_______________________________________________ 9
SHOCK INSTALLATION ___________________________________________ 10
HOSE HANGER INSTALLATION ____________________________________ 11
DOCK BRACKET INSTALLATION ____________________________________ 12
WARRANTY & REGISTRATION_____________________________________ 16

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PRE-INSTALLATION CONSIDERATIONS
Due to its size, the following determinaons must be made before installing a HYDROLOCKER:
• Locaon on the Dock (remote or on-site)
• Method of transport to Dock or site
• Equipment required to safely assemble, transport, and mount the HYDROLOCKER
Remote assembly and then compleng nal assembly at the Dock or Site might be logiscally simpler.
Other items to consider:
• Does the site allow commercial work?
• Do you need a permit to work and/or assemble at the ramp or dock?
• Is there a me limit on dock use?
• How will you transport the HYDROLOCKER to the install locaon?
• How much of the HYDROLOCKER can be preassembled and transported safely?
• Do you have equipment with the capacity to li the HYDROLOCKER onto a trailer for transport to the Dock or
site?
• Does the nal assembly locaon have equipment to hoist the HYDROLOCKER?
• Is there level ground for nal assembly, or will some assembly occur on the Dock?
• See Chart 2 for a list of the required tools.
Working through these consideraons is the rst step in a successful build.

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Chart 1: General Specicaon of the HYDROLOCKER 78
WEIGHT WIDTH LENGTH DEPTH VOLUME
95 LBS 34-5/8” 78-5/32” 26-5/8” 24 CUBIC FEET

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Chart 3: Torque Specicaons
BOLT SIZE FOOT POUNDS OF TORQUE
1/4-20 5 FT. LBS.
5/16-18 9 FT. LBS.
3/8-16 16 FT. LBS.
7/16-14 26 FT. LBS.
1/2-13 35 FT. LBS.
9/16-12 47 FT. LBS.
5/8-11 76 FT. LBS.
Chart 2: Required Tools
Safety Glasses Drill
Gloves 25/64” Drill Bit
Hole Center Punch (or Scribe) 17/64” Drill Bit
7/16” Socket Wrench / Driver Thread Sealant (where necessary)
7/16” Box End Wrench 9/16” Socket Wrench / Driver
Needle Nose Pliers 9/16” Box End Wrench
Hammer: Small Ball Peen Level
Framing Square Measuring Tape

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Chart 4: PARTS LIST—HYDROLOCKER
HYDROLOCKER
Part Descripon Quan-
ty
BASE HYDROLOCKER 1033927
1033925 HYH LOCKER-HYDROLOCKER-78 IN-WITH BIN 1
1033926 HYH BIN-HYDROLOCKER-78 IN 1
1033933 HYH LID-HYDROLOCKER-78 IN 1
1034857 HYH KIT-HARDWARE-HYDROLOCKER-78 1
HYDROLOCKER SHOCK KIT 1033928
1033936 HYH SHOCK-GAS-WELDED END 2
1033937 HYH PIN-SHOCK MOUNT-.312 X 1.25 SS 2
1033938 HYH PIN-SHOCK MOUNT-.312 X 2.00 SS 2
1033939 HYH PIN-COTTER-1/8 X 1/2 SS 4
HYDROLOCKER HARDWARE KIT 1034857
1034898 HYH VENT-WHITE 2
1033935 HYH PIN-HINGE-HYDROLOCKER-78 IN
HYDROLOCKER HOSE HANGER KIT 35000010
35000010 HYH KIT -HOSE HANGER 1
HYDROLOCKER DOCK BRACKET KIT 1034893
1033924 HYH BRACKET-DOCK-HYDROLOCKER-78 IN 3
1033899 HYH KIT BRACKET HARDWARE-DOCK MOUNT-HYDROLOCKER-78 IN 1

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VENT INSTALLATION
Part # Parts Required Quanty
1034898 HYDROLOCKER VENT 2
VENT INSTALLATION
1. Align Vent with hole and insert Vent
2. Press rmly into posion
3. Bend Tabs over (use Needle Nose Pliers)
4. Repeat for the other Vent
STEP 2
STEP 1
STEP 3
Kit# Parts Required Quanty
1034857 HYDROLOCKER HARDWARE KIT 1

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PIN INSTALLATION
Part # Parts Required Quanty
1033935 HYDROLOCKER PIN 3
PIN INSTALLATION
1. Align Pin with hole in Locker and Lid
2. Insert Pin through the Locker Hinge into Lid Hinge: apply rm pressure
(a Hammer may be used to gently tap through)
3. Repeat for the other Pins
STEP 1
STEP 2
CORRECTLY
INSTALLED
Kit# Parts Required Quanty
1034857 HYDROLOCKER HARDWARE KIT 1

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SHOCK INSTALLATION
1. Align the mounng holes for the Shock and the lid of the HYDROLOCKER (see picture above)
2. Insert Pin-Shock Mount-.312 X 2.00 (1033938) through the holes with Pin head facing out
3. Insert Coer Pin-1/8 X 1/2 (1033939) through cross hole in the Pin
4. Bend one leg of the Coer Pin over using the Needle Nose Pliers
5. Repeat steps 1-4 for all Pin locaons
Part # Hardware Required Quanty
1033936 HYH SHOCK-GAS-WELDED END 2
1033937 HYH PIN-SHOCK MOUNT-.312 X 1.25 SS 2
1033938 HYH PIN-SHOCK MOUNT-.312 X 2.00 SS 2
1033939 HYH PIN-COTTER-1/8 X 1/2 SS 4
Kit # Parts Required Quanty
1033928 HYDROLOCKER SHOCK KIT 1
SHOCK INSTALLATION
STEP 1 & 2
STEP 3 & 4