HydroHoist HYDROLOCKER 78 User manual

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1034817 REVISION A

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At HydroHoist® we take pride in bringing the most advanced, easiest to use, and lowest maintenance boat li sys-
tems and accessory products to the market. Installaon of the HYDROLOCKER 78” is simple due to its lightweight
design and ease of operaon.
The following pages contain step-by-step assembly instrucons of the installaon of accessories available for the
HYDROLOCKER 78”.
Prior to the HYDROLOCKER™ assembly we recommend that you review all parts, hardware, and required tools be-
fore beginning assembly. Don’t forget: safety rst.
If you have quesons, contact the Technical Support Team at 1-800-825-3379.
Legend:
Requires careful consideraon
WARNING: could cause harm or damage to the li, vessel, and user
INTRODUCTION
HYDROLOCKER™ may be installed by an approved HydroHoist™ installer.
It is STRONGLY recommended that each installer read the manual before aempng an installaon.

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TABLE OF CONTENTS
PRODUCT INFORMATION PAGE
PRE-INSTALLATION CONSIDERATIONS _______________________________ 4
GENERAL SPECIFICATIONS ________________________________________ 5
REQUIRED TOOLS _______________________________________________ 6
TORQUE SPECIFICATIONS _________________________________________ 6
PARTS LIST_____________________________________________________ 7
VENT INSTALLATION _____________________________________________ 8
PIN INSTALLATION_______________________________________________ 9
SHOCK INSTALLATION ___________________________________________ 10
HOSE HANGER INSTALLATION ____________________________________ 11
DOCK BRACKET INSTALLATION ____________________________________ 12
WARRANTY & REGISTRATION_____________________________________ 16

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PRE-INSTALLATION CONSIDERATIONS
Due to its size, the following determinaons must be made before installing a HYDROLOCKER:
• Locaon on the Dock (remote or on-site)
• Method of transport to Dock or site
• Equipment required to safely assemble, transport, and mount the HYDROLOCKER
Remote assembly and then compleng nal assembly at the Dock or Site might be logiscally simpler.
Other items to consider:
• Does the site allow commercial work?
• Do you need a permit to work and/or assemble at the ramp or dock?
• Is there a me limit on dock use?
• How will you transport the HYDROLOCKER to the install locaon?
• How much of the HYDROLOCKER can be preassembled and transported safely?
• Do you have equipment with the capacity to li the HYDROLOCKER onto a trailer for transport to the Dock or
site?
• Does the nal assembly locaon have equipment to hoist the HYDROLOCKER?
• Is there level ground for nal assembly, or will some assembly occur on the Dock?
• See Chart 2 for a list of the required tools.
Working through these consideraons is the rst step in a successful build.

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Chart 1: General Specicaon of the HYDROLOCKER 78
WEIGHT WIDTH LENGTH DEPTH VOLUME
95 LBS 34-5/8” 78-5/32” 26-5/8” 24 CUBIC FEET

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Chart 3: Torque Specicaons
BOLT SIZE FOOT POUNDS OF TORQUE
1/4-20 5 FT. LBS.
5/16-18 9 FT. LBS.
3/8-16 16 FT. LBS.
7/16-14 26 FT. LBS.
1/2-13 35 FT. LBS.
9/16-12 47 FT. LBS.
5/8-11 76 FT. LBS.
Chart 2: Required Tools
Safety Glasses Drill
Gloves 25/64” Drill Bit
Hole Center Punch (or Scribe) 17/64” Drill Bit
7/16” Socket Wrench / Driver Thread Sealant (where necessary)
7/16” Box End Wrench 9/16” Socket Wrench / Driver
Needle Nose Pliers 9/16” Box End Wrench
Hammer: Small Ball Peen Level
Framing Square Measuring Tape

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Chart 4: PARTS LIST—HYDROLOCKER
HYDROLOCKER
Part Descripon Quan-
ty
BASE HYDROLOCKER 1033927
1033925 HYH LOCKER-HYDROLOCKER-78 IN-WITH BIN 1
1033926 HYH BIN-HYDROLOCKER-78 IN 1
1033933 HYH LID-HYDROLOCKER-78 IN 1
1034857 HYH KIT-HARDWARE-HYDROLOCKER-78 1
HYDROLOCKER SHOCK KIT 1033928
1033936 HYH SHOCK-GAS-WELDED END 2
1033937 HYH PIN-SHOCK MOUNT-.312 X 1.25 SS 2
1033938 HYH PIN-SHOCK MOUNT-.312 X 2.00 SS 2
1033939 HYH PIN-COTTER-1/8 X 1/2 SS 4
HYDROLOCKER HARDWARE KIT 1034857
1034898 HYH VENT-WHITE 2
1033935 HYH PIN-HINGE-HYDROLOCKER-78 IN
HYDROLOCKER HOSE HANGER KIT 35000010
35000010 HYH KIT -HOSE HANGER 1
HYDROLOCKER DOCK BRACKET KIT 1034893
1033924 HYH BRACKET-DOCK-HYDROLOCKER-78 IN 3
1033899 HYH KIT BRACKET HARDWARE-DOCK MOUNT-HYDROLOCKER-78 IN 1

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VENT INSTALLATION
Part # Parts Required Quanty
1034898 HYDROLOCKER VENT 2
VENT INSTALLATION
1. Align Vent with hole and insert Vent
2. Press rmly into posion
3. Bend Tabs over (use Needle Nose Pliers)
4. Repeat for the other Vent
STEP 2
STEP 1
STEP 3
Kit# Parts Required Quanty
1034857 HYDROLOCKER HARDWARE KIT 1

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PIN INSTALLATION
Part # Parts Required Quanty
1033935 HYDROLOCKER PIN 3
PIN INSTALLATION
1. Align Pin with hole in Locker and Lid
2. Insert Pin through the Locker Hinge into Lid Hinge: apply rm pressure
(a Hammer may be used to gently tap through)
3. Repeat for the other Pins
STEP 1
STEP 2
CORRECTLY
INSTALLED
Kit# Parts Required Quanty
1034857 HYDROLOCKER HARDWARE KIT 1

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SHOCK INSTALLATION
1. Align the mounng holes for the Shock and the lid of the HYDROLOCKER (see picture above)
2. Insert Pin-Shock Mount-.312 X 2.00 (1033938) through the holes with Pin head facing out
3. Insert Coer Pin-1/8 X 1/2 (1033939) through cross hole in the Pin
4. Bend one leg of the Coer Pin over using the Needle Nose Pliers
5. Repeat steps 1-4 for all Pin locaons
Part # Hardware Required Quanty
1033936 HYH SHOCK-GAS-WELDED END 2
1033937 HYH PIN-SHOCK MOUNT-.312 X 1.25 SS 2
1033938 HYH PIN-SHOCK MOUNT-.312 X 2.00 SS 2
1033939 HYH PIN-COTTER-1/8 X 1/2 SS 4
Kit # Parts Required Quanty
1033928 HYDROLOCKER SHOCK KIT 1
SHOCK INSTALLATION
STEP 1 & 2
STEP 3 & 4

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HOSE HANGER INSTALLATION
1. Use Backing Plate to drill holes through the locker wall
2. Drill through 2 Places: Use “H” or 17/64” Drill Bit
3. Install Washers onto Bolts & insert Bolts through the Hanger Holes, locker wall & Backing Plate
4. Snug Nuts to Backing Plate
5. Align Hanger perpendicular to the locker base
6. Tighten Nuts & Bolts to the torque specicaon in the Table on Page 5
Kit# Parts Required Quanty
35000010 HYDROLOCKER HOSE HANGER KIT 1
Part # Hardware Required Quanty
1033932 BACKING PLATE 1
30080008 1/4” FLAT WASHER 2
30010005 1/4” NUT 2
30000032 1/4” BOLT) 2
15000026 HOSE HANGER 1
HOSE HANGER INSTALLATION
STEP 2
STEP 3

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DOCK BRACKET INSTALLATION
1A. Turn HYDROLOCKER over so the boom oor is facing up
1B. Locate the four center mounng hole locaon spots
1C. Drill 4 mounng holes through the locker oor using 25/64” Drill Bit
NOTE: Distance between the center of the holes in the HydroLocker should be: 39-3/4” (see picture above)
Part # Hardware Required Quanty
1033941 Flat Fender Washer 3/8” X 1-1/2” OD SS 6
1033943 Nut 3/8-16” 6
1042940 Hex Bolt 3/8-16 X 2” 6
1033942 Lock Washer 3/8” 6
Part # Parts Required Quanty
1033924 DOCK BRACKET 3
1033940 HARDWARE KIT 1
DOCK BRACKET INSTALLATION
STEP 1

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DOCK BRACKET INSTALLATION
2A. Use the Dock Bracket for a template to drill the mounng holes on the dock face
2B. Locate the rst Dock Bracket in the desired locaon on the Dock (see picture above)
NOTE: Verify Bracket is Square as well as Level to the dock
2C. Mark the holes on the Dock face
2D. Drill four mounng holes in the Dock
2E. Fasten the rst Dock Bracket to the Dock
NOTE: Level & Square the Dock Bracket to the Dock
3A. Align the second Bracket to the rst Bracket: Distance between the Brackets to be 38-5/8” (see picture above)
NOTE: Center to center is 39-3/4”(see picture on page 12)
3B. Level & Square the Dock Bracket to the Dock
DOCK BRACKET INSTALLATION CONT.
38-5/8”
BETWEEN BRACKETS
STEP 2B STEP 3A

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DOCK BRACKET INSTALLATION
4A. Set the HYDROLOCKER on the Brackets aligned to the dock in the nal installaon locaon
4B. Mark ALL hole locaons on the Brackets (a Center Punch may be used: see picture above)
4C. When all four locaons are marked on the Brackets; Remove the HYDROLOCKER from the Brackets
4D. Drill clearance holes for 3/8” Bolts using a 25/64” Drill Bit (see picture above)
NOTE: Depending on the Bracket installaon accuracy: the holes may not be located in the center of the
Brackets (this will be considered normal due to measurement accuracy)
DOCK BRACKET INSTALLATION CONT.
STEP 4B
STEP 4D

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5A. Place Fender Washers on Dock Side of the 3/8” Bolts (see picture above)
5B. Insert Bolts & Washers through the HYDROLOCKER oor and through the Brackets (see picture above)
NOTE: DO NOT TIGHTEN BOLTS AT THIS TIME: HAND TIGHTEN
5C. Add Lock Washers and Nuts to the Bolts underneath the Brackets (see picture above)
NOTE: Square the HYDROLOCKER to the dock before Torquing the fasteners
5D. Repeat for rear fasteners (NOTE: smaller diameter washers for rear locaon)
5E. Tighten Bolts to the correct Torque shown in the Table on Page 5
DOCK BRACKET INSTALLATION
STEP 5A
STEP 5B
STEP 5C
STEP 5D
DOCK BRACKET INSTALLATION CONT.
STEP E

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Warranty and Registraon
What Is Not Covered By This Warranty*
HydroHoist® does not warrant any product, component, or part
(a) That is not manufactured by HydroHoist®
(b) Damaged by failure to provide a suitable installaon and environment for the HYDROLOCKER
(c) Damaged by use of the HydroLocker for purposes other than those for which it was designed
(d) Damaged by disasters such as but not limited to re, ood, wind, and lightning
(e) Damaged by unauthorized aachments or modicaons
(f) Damaged by operaon, maintenance, or repair of the product contrary to wrien instrucons of
HydroHoist®
(g) Damaged during shipment
(h) Damaged by any other abuse or misuse by the user
*Terms and condions can change without noce. For the latest warranty terms, contact HydroHoist Cus-
tomer Service at customerservice@boatli.com
Parts and Customer Service Contact
Customer service, parts, and shipping: customerservice@boatli.com

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