HYDROSCAND AutoCut 5-20L User manual

USER MANUAL Edition I
2014-05-23
Serial number: _________________
AutoCut 5-20L

CONTENTS
1. INTRODUCTION........................................ 3
2. GENERAL PRECAUTIONS ............................ 3
3. EQUIPMENT........................................ 4 - 5
3.1 WARRANTY....................................... 4
3.2 IMPORTANT ...................................... 5
4. MACHINE................................................ 5
4.1 IDENTIFICATION ............................... 5
4.2 DESCRIPTION ................................... 5
5. STARTING - UP ..................................6 - 14
5.1 CONNECT THE MACHINE ...................... 6
5.2 PRELIMINARY STEPS .......................... 7
5.3 OPERATOR POSITION.......................... 7
5.4 LOAD HOSE ................................. 7 - 8
5.5 TOOL CHANGE ................................... 9
5.6 TOOL CHANGE USING INDUCTIVE
HEATING UNIT.....................................9 - 10
5.7 CHANGE OVER FROM INDUCTIVE HEATING
TO NORMAL CUTTING ........................... 11 - 12
5.8 AIR PRESSUIRE REGULATION..............13
5.9 CUTTING BLADE HEIGHT ADJUSTING ...13
5.10 START UP ......................................13
5.11 ANDON LIGHT FUNCTION..................14
6. PROGRAMMING................................ 15 - 21
6.1 CONTROL PANEL ...............................15
6.2 TOUCH SCREEN ......................... 15 - 21
7. MAINTENANCE ................................. 22 - 25
7.1 REPLACEMENT OF CUTTING BLADE .......22
7.2 CHANGE OF DRIVING BELTS ................23
7.3 DAILY MAINTENANCE ........................24
7.4 CHANGE OF DRIVING BELTS ................24
7.5 RECOMMENDED SPARE PARTS ..............24
8. TROUBLE SHOOTING ................................25
9. TECHNICAL DATA.....................................26
10. TECHNICAL / ELECTRICAL DRAW........ 27 - 79
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AUTOCUT 5-20L USER MANUAL EDITION I 2014-05-23

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AUTOCUT 5-20L USER MANUAL EDITION I 2014-05-23
1. Introduction
The purpose of this manual is to provide the necessary information for competent,
safe use of the hose cutting machine.
This information is the result of continuous, systematic data processing and technical
tests recorded and validated by the manufacturer, in accordance with the internal
procedures to ensure the safety of information: 89/392/EEC, 91/368/EEC, 93/44/EEC
and 93/68/EEC.
The information below is intended EXCLUSIVELY for specialized users, capable of interac-
ting with the product with the utmost safety people, the machine and the environment,
interpreting basic diagnostics of problems and malfunctions and performing simple checks
and maintainance, in full compliance with the instructions given from the pages that fol-
lows and with current health and safety regulations.
The manual does not examine in depth the topics of disassembly and extraordinary main-
tainance, as these operations must always be carried out by our authorized Technical Ser-
vice.
To handle the machine properly, it is necessary to keep the manual in good condition for
the future. Contact the nearest authorized technical service if you need a new manual or
more complete information.
Before each intervention to the machine or its packaging, read the instructions in the fol-
lowing manual very carefully.
Every operator using the machine, MUST read the following instructions before
operating.
Hydroscand Machine AB declines any responsability for damage to persons, things or to the
machine itself, arising fromits incorrect use, neglience and supercial interpretations of
safety concepts in this manual.
This instruction manual should serve for the duration of the cutting machine´s operating
life and be available for at least 10 (ten) years. We recommend to keep it in a known and
accessible place (possible together with other documents related to the machine).
2. General precautions
Always make sure in advance that the minimum safety, placement and operating standards
are respected, taking note of the environmental conditions, temperature, humidity, ligh-
ting, vibrations, suspended dust and the appropriateness of the area to be occupied.
For unloading from pallet or moving of an unpacked machine, the lifting device on the top
must be used. Any other lifting device may cause damage to people, property or the
machine itself.
The cutting machine is constructed to operate indoors (workshops, industries etc.) where
there is no risk of explosion or re.
Do not combine the machine with other equippment unless you have an approval from the
manufacturer. If other equippment are installed on the machine, or if the machine is com-
bined with other equippment it’s necessary to make a risk analysis and a CE approval for the
whole foundation.

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AUTOCUT 5-20L USER MANUAL EDITION I 2014-05-23
Before cutting the rst hose, make sure that the cutting blade rotates in the correct
direction (see rotation arrow) and that the hose is placed steady towards the adjustable
cutting support. Also make sure that the hose is held steady so that there will be no risk
for injuries or damages. Do not put your hands in the cutting blade working area.
Do not remove the information plates on the cutting machine. Make sure they are readable
and that you are sure about their meaning. Should they deteriorate, replace them immedia-
tely by contacting an authorized Technical Service.
The use of spares that do not respond to the specications listed below, changes or
manipulations - however slight- shall exempt Hydroscand Machine AB from any
responsability regarding the proper use and functioning of the cutting machine and safety
of peole and/or property.
It is strictly forbidden to tamper with safety equipment and/or devices.
NOTE !
Any maintenance operations, except for those specically described on the pages of this
manual, must be carried out by skilled personnel co-ordinated by authorized Technical
Service. Dispose of processing waste in compliance with current regulations.
3. Equipment
The AutoCut 5-20L hose cutting machine is supplied ready to use packed on a pallet.
NOTE !
The packing material must be disposed according to current environmental protecting regulation.
The machine is supplied initially with:
• Cutting blade HSM 400x4x50 Toothed
• Hose guiding tools from 3/16” to 3/4” (three tools of each size)
• Wiring diagram and pneumatic scheme.
• Instruction manual
• Certicate regarding agreement according to CE-standards
3.1 Warranty
The cutting machine is guaranteed for one (1) year following the date of purchase; the war-
ranty is valid only if all of the instructions listed on the warranty certicate and in this
manual are fully complied with.
NOTE !
When unpacking the cutting machine, make sure that the machine is in perfect condition
and that the package contains the parts described.
Hydroscand Machine AB does not respond for errors or missing parts not reported to
Hydroscand Machine AB following eight (8) days after shipment.

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AUTOCUT 5-20L USER MANUAL EDITION I 2014-05-23
3.2 Important
The hose cutting machine is designed, manufactured and protected for cutting hydraulic
hoses with the dimensions from 3/16” up to 3/4”. Any other use is excluded by
Hydroscand Machine AB, who shall be exempt from any liability for damage to people,
property or the machine itself, caused by improper use.
Do not leave the cutting machine idle running for longer periods, without cutting anything.
Do not cut solid steel, wood or other unknown material, that can cause damage to
people, property or the machine itself.
4. Machine
4.1 Identication
The information for identifying the machine is found on the plates, located outside of
the cutting machine. This essentially includes:
• Manufacturer
• Serial number
• Year of manufacture
• Voltage (V)
• Hertz (Hz)
• Amperes (A)
• Weigh
NOTE !
It is strictly forbidden to remove or damage the plate. Should this happend, always
contact an authorized Techical Service only.
For any information and/or technical explanations regarding the cutting machine, always
indicate:
• Model
• Serial number
• Edition and preparation date of the instruction manual. t
4.2 Description
AutoCut 5-20L is an automatic cutting machine equipped with a rotating toothed cutting
blade. The machine is operated with a touch screen and the cutting process is controlled
by a PLC. As option there is hose dereeler, a conveyor belt and an inductive heating unit
for stainless steel overbraids available. On the backside of the machine there is a connec-
tion for smoke evacuation.
The hose cutting machine must onle be used for hydraulic hoses compatible with the
specications. Follow the environmental conditions and limitations recommended by
Hydroscand Machine AB and current health and safety regulations.
NOTE !
The descriptions includes the use for which the machine has been designed, built and pro-
tected. Any other use or failure to comply with the technical parameters listed below, may
constitute a hazard to people and/or property.

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AUTOCUT 5-20L USER MANUAL EDITION I 2014-05-23
5. Starting - up
5.1 Connect the machine
1. Connect the power plug to the power inlet inside the machine. Make sure that the power
supply corresponds with the rate on the machine plate.Only an authorized electrician is
allowed to connect the power supply. Note! See wiring diagram.
2. Connect air supply. Minimum 6 bar.
3. Connect smoke evacuation. Diameter 100mm.
4. Connect motor for the HoseReel (optional) at connections XU1 in the electric box.
5. Connect start / stop sensors for the HoseReel (optional) at connections XU2 in the
electric box.
6. Connect the inductive (optional) heating unit at connection XU3 in the elctric box.
For power supply and instructions see separate manual for inductive heating unit.
7. Connect the conveyor (optional) at connection XU4 in the elctric box.
8. Connect the water cooling system as described in the electrical drawing.
HYDROSCAND MACHINE AB
Kungsvägen 22 Phone: +46 (0)225 - 57 330
S-783 35 Säter Fax: +46 (0)225 - 50 108
Sweden Web: www.hydroscand-machine.se
MANUAL -E
Page 7
6. Starting-up
6.1 Connect the machine
1. Connect the power plug to the power inlet inside the machine. Make sure that the power
supply corresponds with the rate on the machine plate.Only an authorized electrician is
allowed to connect the power supply. Note! See wiring diagram.
2. Connect air supply. Minimum 6 bar.
3. Connect smoke evacuation. Diameter 100mm.
4. Connect motor for the HoseReel (optional) at connections XU1 in the electric box.
5. Connect start / stop sensors for the HoseReel (optional) at connections XU2 in the
electric box.
6. Connect the inductive (optional) heating unit at connection XU3 in the elctric box.
For power supply and instructions see separate manual for inductive heating unit.
7. Connect the conveyor (optional) at connection XU4 in the elctric box.
8. Connect the water cooling system as described in the electrical drawing.
Smoke evacuation
XU2 XU4
XU1 XU3
HYDROSCAND MACHINE AB
Kungsvägen 22 Phone: +46 (0)225 - 57 330
S-783 35 Säter Fax: +46 (0)225 - 50 108
Sweden Web: www.hydroscand-machine.se
MANUAL -E
Page 7
6. Starting-up
6.1 Connect the machine
1. Connect the power plug to the power inlet inside the machine. Make sure that the power
supply corresponds with the rate on the machine plate.Only an authorized electrician is
allowed to connect the power supply. Note! See wiring diagram.
2. Connect air supply. Minimum 6 bar.
3. Connect smoke evacuation. Diameter 100mm.
4. Connect motor for the HoseReel (optional) at connections XU1 in the electric box.
5. Connect start / stop sensors for the HoseReel (optional) at connections XU2 in the
electric box.
6. Connect the inductive (optional) heating unit at connection XU3 in the elctric box.
For power supply and instructions see separate manual for inductive heating unit.
7. Connect the conveyor (optional) at connection XU4 in the elctric box.
8. Connect the water cooling system as described in the electrical drawing.
Smoke evacuation
XU2 XU4
XU1 XU3
HYDROSCAND MACHINE AB
Kungsvägen 22 Phone: +46 (0)225 - 57 330
S-783 35 Säter Fax: +46 (0)225 - 50 108
Sweden Web: www.hydroscand-machine.se
MANUAL -E
Page 7
6. Starting-up
6.1 Connect the machine
1. Connect the power plug to the power inlet inside the machine. Make sure that the power
supply corresponds with the rate on the machine plate.Only an authorized electrician is
allowed to connect the power supply. Note! See wiring diagram.
2. Connect air supply. Minimum 6 bar.
3. Connect smoke evacuation. Diameter 100mm.
4. Connect motor for the HoseReel (optional) at connections XU1 in the electric box.
5. Connect start / stop sensors for the HoseReel (optional) at connections XU2 in the
electric box.
6. Connect the inductive (optional) heating unit at connection XU3 in the elctric box.
For power supply and instructions see separate manual for inductive heating unit.
7. Connect the conveyor (optional) at connection XU4 in the elctric box.
8. Connect the water cooling system as described in the electrical drawing.
Smoke evacuation
XU2 XU4
XU1 XU3
Smoke evacuation

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AUTOCUT 5-20L USER MANUAL EDITION I 2014-05-23
5.2 Preliminary steps
Important!
It is essential to determine size measurements and placement in advance in order to en-
sure safe placement, running and emergency actions within the surrounding environment.
These conditions should be respected beginning with the preliminary stages, before cut-
ting begins.
• Place the machine on a steady and at foundation.
• Check that the cutting blade is tightened.
• Check that the cutting blade can rotate freely.
• Check the rotation direction of the cutting blade.
• Check air supply and electric connection.
NOTE !
Before plugging-in the machine, make sure that the line voltage corresponds to the voltage
indicated on the machine. Always use goggles and earplugs when working with the machi-
ne.
5.3 Operator position
The placement of the machine in relation to the operators position must make it possible
to observe the result of the operation and maintain safety conditions. During this stage,
make sure that the start/stop button and safety switch not are blocked and that there is
sufcient visibility and lighting on the machine, the surrounding area and base.
5.4 Load hose
1. Place the hose coil on the hosereel and adjust the bars according to the inner
diameter of the coil.
2. Measure the OD of the hose and choose hose guiding tools (3pcs) with a size 2-3 mm
larger than the hose. See instructions on how to change tools.
3. If you are using HoseReel EOS make sure it’s turning correct direction.
4. Pull the hose through the guiding system. The end should be approximately 5cm outside
the right guiding tool. See pictures.
HYDROSCAND MACHINE AB
Kungsvägen 22 Phone: +46 (0)225 - 57 330
S-783 35 Säter Fax: +46 (0)225 - 50 108
Sweden Web: www.hydroscand-machine.se
MANUAL -E
Page 9
Position 1: Soft hose
Position 2: Standard
Position 3: Medium hard hose
Position 4: Multi spiral hose
Hose guiding system on the hose reel. Can be adjusted
depending on the hose coil size.
Hose guiding system on the
HoseReel EOS has 3 different
positions depending on the hose
quality.
1
2
3
Caution!
Check the direction of rotation (the upper edge of the cutting blade shall rotate towards
the back part of the cutting machine) follow the direction arrows inside the cutting box. If
the machine starts to vibrate heavily, stop the machine immediately and check the rea-
son for the vibrations.
Use the two handles to adjust the inlet guiding
so the hose is aligned to the center of the belt.
Pull the hose through the three guiding tools and make
sure that the end of the hose is appr 5cm outside the
right hand guiding tool.
4

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AUTOCUT 5-20L USER MANUAL EDITION I 2014-05-23
HoseReel EOS
HoseReel 1
Caution!
Check the direction of rotation (the upper edge of the cutting blade shall rotate towards
the back part of the cutting machine) follow the direction arrows inside the cutting box. If
the machine starts to vibrate heavily, stop the machine immediately and check the reason
for the vibrations.
1. Remove the 5 pins from the HoseReel and load the hose, insert the pins again to
center the coil.
2. Push lever to position “Open” and then open the safety cover.
3. Pull the hose thru all hose guides and into the cutting machine.
4. Close the safety hatch and push the lever to “closed” position.
5. Turn the 3-way switch for the HoseReel to “Forward” on the AutoCut
Caution! The arm on the HoseReel feeding unit will now start automatically when the
hose “loop” decreases and stop again when the arm is in lowest position.
3
1
2
4

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AUTOCUT 5-20L USER MANUAL EDITION I 2014-05-23
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AUTOCUT 5-20L USER MANUAL EDITION I 2014-05-23
5.5 Tool change
5.6 Tool change using inductive heating unit
HYDROSCAND MACHINE AB
Kungsvägen 22 Phone: +46 (0)225 - 57 330
S-783 35 Säter Fax: +46 (0)225 - 50 108
Sweden Web: www.hydroscand-machine.se
MANUAL -E
Page 10
6.5 Tool change
Loosen the two knobs, twist the tool clockwise and
push it forward 2-3 cm. The inner diameter of the tool
should be 2-3 mm larger than the OD of the hose.
Lift up the spring loaded knob and pull out the
tool.
6.6 Tool change using inductive heating unit
Switch off the inductive heating unit.
Turn the two handles to loosen the inductive
heating head, lift it up and put in a new one.
Lift up the springloaded knob and pull out the
upper tool.
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Kungsvägen 22 Phone: +46 (0)225 - 57 330
S-783 35 Säter Fax: +46 (0)225 - 50 108
Sweden Web: www.hydroscand-machine.se
MANUAL -E
Page 10
6.5 Tool change
Loosen the two knobs, twist the tool clockwise and
push it forward 2-3 cm. The inner diameter of the tool
should be 2-3 mm larger than the OD of the hose.
Lift up the spring loaded knob and pull out the
tool.
6.6 Tool change using inductive heating unit
Switch off the inductive heating unit.
Turn the two handles to loosen the inductive
heating head, lift it up and put in a new one.
Lift up the springloaded knob and pull out the
upper tool.

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AUTOCUT 5-20L USER MANUAL EDITION I 2014-05-23
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AUTOCUT 5-20L USER MANUAL EDITION I 2014-05-23
Caution!
Hose end is hot.
HYDROSCAND MACHINE AB
Kungsvägen 22 Phone: +46 (0)225 - 57 330
S-783 35 Säter Fax: +46 (0)225 - 50 108
Sweden Web: www.hydroscand-machine.se
MANUAL -E
Page 11
Pull out the lower tool, a spring loaded ball holds
the tool in place. Turn the two handles to adjust the
clearance between the upper and
lower tool halfs.
Caution!
Hose end is hot.
Loosen the knob and centre the cooling
device around the hose.
3
1. Inductive heating head
2. Turn the knob to adjust the inductive heating
head up and down.
3. Turn the knob to adjust the heating head side to
side. The head should be perfectly centered
around the hose.
2
1
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MANUAL -E
Page 11
Pull out the lower tool, a spring loaded ball holds
the tool in place. Turn the two handles to adjust the
clearance between the upper and
lower tool halfs.
Caution!
Hose end is hot.
Loosen the knob and centre the cooling
device around the hose.
3
1. Inductive heating head
2. Turn the knob to adjust the inductive heating
head up and down.
3. Turn the knob to adjust the heating head side to
side. The head should be perfectly centered
around the hose.
2
1

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AUTOCUT 5-20L USER MANUAL EDITION I 2014-05-23
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AUTOCUT 5-20L USER MANUAL EDITION I 2014-05-23
5.7 Change over from inductive heating to normal cutting
HYDROSCAND MACHINE AB
Kungsvägen 22 Phone: +46 (0)225 - 57 330
S-783 35 Säter Fax: +46 (0)225 - 50 108
Sweden Web: www.hydroscand-machine.se
MANUAL -E
Page 12
6.7 Change over from inductive heating to normal cutting
Picture 1. Picture 2.
Picture 3. Picture 4.
Picture 5. Picture 6.
Picture 7. Picture 8.

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AUTOCUT 5-20L USER MANUAL EDITION I 2014-05-23
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AUTOCUT 5-20L USER MANUAL EDITION I 2014-05-23
1. Turn off the main switch on the inductive heating unit and the cutting machine.
2. Turn off air supply.
3. Disconnect the black and the blue air supply hose (picture 1).
4. Disconnect the contacts on the two reed contacts (picture 2).
5. Unscrew the air cylinders (picture 3).
6. Unscrew the cover plate (picture 4)
7. Unscrew the toolholders. Two screws at the front and one at the backside (picture 5).
8. Remove the cooling unit by disconnecting the air supply hose and unscrew the knob
(picture 6). This can only be used together with the inductive heating unit.
9. Remove the guiding plate (picture 7). Only used together with the inductive heating
unit.
10. Remove the inductive heating head (see ”tool change using the inductive heating
unit).
Take out the shaft (picture 8) and remove the inductive heating unit from the
machine. The unit is sensitive so be careful.
11. Mount the tool holders for rubber hoses (picture 9). Three screws on each holder.
12. Connect the air supply hoses (picture 1).
13. Connect the reed contacts (picture2).
14. To change back again do the other way around.
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MANUAL -E
Page 13
Picture 9. Picture 10.
1. Turn off the main switch on the inductive heating unit and the cutting machine.
2. Turn off air supply.
3. Disconnect the black and the blue air supply hose (picture 1).
4. Disconnect the contacts on the two reed contacts (picture 2).
5. Unscrew the air cylinders (picture 3).
6. Unscrew the cover plate (picture 4)
7. Unscrew the toolholders. Two screws at the front and one at the backside (picture 5).
8. Remove the cooling unit by disconnecting the air supply hose and unscrew the knob
(picture 6). This can only be used together with the inductive heating unit.
9. Remove the guiding plate (picture 7). Only used together with the inductive heating unit.
10. Remove the inductive heating head (see "tool change using the inductive heating unit).
Take out the shaft (picture 8) and remove the inductive heating unit from the
machine. The unit is sensitive so be careful.
11. Mount the tool holders for rubber hoses (picture 9). Three screws on each holder.
12. Connect the air supply hoses (picture 1).
13. Connect the reed contacts (picture2).
14. To change back again do the other way around.

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AUTOCUT 5-20L USER MANUAL EDITION I 2014-05-23
5.8 Air pressuire regulation
1. Belt pressure regulator.
Allways use as low pressure as possible. If the belts slip, increase the pressure. As starting
point we recommend 2 bar.
2. Measuring wheel regulator.
Always use as low pressure as possible. If the wheel slips, increase the pressure. As star-
ting point we recommend 1,2 bar.
5.9 Cutting blade height adjusting
Adjust the cutting blade height by loosen the knob and move it up and down. The height
should be adjusted so the blade just cuts through the hose. If the blade travels to long
the cut might be out of angle, if it travels to short it doesn’t cut the hose. Note the posi-
tion on the scale and keep a record for the different types of hoses.
5.10 Start up
1. Turn on the main switch on the electric box.
2. Release the emergency stop by turning it clockwise.
3. Press the reset button.
4. Turn the rev-fwd knob any direction to activate the driving belts and the measuring
wheel. First time the knob is turned the belts and the measuring wheel is activated. Se-
cond time the knob is turned the driving belts will start to drive.
5. Enter wished parameters by using the touch screen. (see programming instructions)
6. Press start.
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MANUAL -E
Page 14
6.8 Air pressure regulation
12
1. Belt pressure regulator. Allways use as low pressure as possible. If the belts slip,
increase the pressure. As starting point we recommend 2 bar.
2. Measuring wheel regulator. Always use as low pressure as possible. If the wheel
slips, increase the pressure. As starting point we recommend 1,2 bar.
6.9 Cutting blade height adjusting
Adjust the cutting blade height by loosen the knob and move it up and down. The height
should be adjusted so the blade just cuts through the hose. If the blade travels to long the
cut might be out of angle, if it travels to short it doesn't cut the hose. Note the position on
the scale and keep a record for the different types of hoses.
HYDROSCAND MACHINE AB
Kungsvägen 22 Phone: +46 (0)225 - 57 330
S-783 35 Säter Fax: +46 (0)225 - 50 108
Sweden Web: www.hydroscand-machine.se
MANUAL -E
Page 14
6.8 Air pressure regulation
12
1. Belt pressure regulator. Allways use as low pressure as possible. If the belts slip,
increase the pressure. As starting point we recommend 2 bar.
2. Measuring wheel regulator. Always use as low pressure as possible. If the wheel
slips, increase the pressure. As starting point we recommend 1,2 bar.
6.9 Cutting blade height adjusting
Adjust the cutting blade height by loosen the knob and move it up and down. The height
should be adjusted so the blade just cuts through the hose. If the blade travels to long the
cut might be out of angle, if it travels to short it doesn't cut the hose. Note the position on
the scale and keep a record for the different types of hoses.

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AUTOCUT 5-20L USER MANUAL EDITION I 2014-05-23
6. Programming
6.1 Control panel
1. Emergency stop.
2. Rev-Fwd. First time you turn switch it activates the driving belts and the measuring
wheel. When those are activated it will turn the driving belts reverse or forward.
3. Reset
4. Stop
5. Touch screen 8. Manual heating
6. Hose reel direction left/right
7. Inductive heating unit on/off
1 3
7
6
8
2 4 5
5.11 ANDON Light Function
Green = Run / Auto
Red = Stop / Alarm
Yellow = SPC-test, quantity ful lled or ful lled batch quantity
Green/yellow = Stop at  rst cut piece or manual pause mode is activated
Green/red = Induction unit is not on (Only at Induction mode)

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AUTOCUT 5-20L USER MANUAL EDITION I 2014-05-23
6.2 Touch screen - Menu overview
6.2.1 Buttons
1) Alarms”: Takes you to the alarm screen.
2) ”START”: Starts the automatic sequence.
3) ”Pause”: Pauses the automatic sequence.
4) “Language”: Set preferred language.
5) ”Auto Mode”: Settings for the automatic sequence.
6) “Options”: Options for the machine.
7) Area in upper right corner: By clicking here you will enter calibration screen.
8) Area in upper left corner: By clicking here you will enter total counter screen.
Displays
“Hose length”: The requested hose length.
“Executed cuts”: The number of cuts that has been executed.
1
2
3
4
5
6
7
8

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AUTOCUT 5-20L USER MANUAL EDITION I 2014-05-23
6.2.2 Auto Mode
“SPC 1=On”: Toggles the SPC function on and off.
“Reset executed Cuts”: Resets the number of cuts that has been executed.
Displays
”Output Length”: The measured length of the last hose.
”Hose Length”: The requested hose length.
”Executed cuts”: The number of cuts that has been executed.
“Number of cuts”: The requested number of cuts.
“SPC-test Every (x) Hose”: How often the SPC test function should stop the automatic
sequence, example: every twelfth cutted hose.
“Feeding Speed”: The desired feeding speed in the automatic sequence.

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AUTOCUT 5-20L USER MANUAL EDITION I 2014-05-23
6.2.3 Options
Buttons
“Test Out”: Test different functions individually.
“Hose Sensor” (optional): Takes you to hose sensor settings.
Displays Acc/ret time: Acceleration/retardation time (500msec).
“Dist ind. Tool-cutting blade” (optional): Distance between induction unit tool and cut-
ting blade.
“Sensitivity level Feeding unit alarm”: Allowed difference between incoming pulses and
output RPM

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AUTOCUT 5-20L USER MANUAL EDITION I 2014-05-23
6.2.4 Test Out
Buttons
“Cutting blade UP”: Activates a pneumatic cylinder and pushes the cutting blade up
through the gap.
“Feeding Unit ON”: Activates a pneumatic cylinder and compresses the feeding unit to-
gether.
“Hose Bend ON”: Activates two pneumatic cylinders and tilts the bending block tools.
“Hose Reel Fwd”: The connected HoseReel EOS starts to feed forward.
“Cutting Motor START”: Starts up the cutting motor.
“Measure Wheel ON”: Activates a pneumatic cylinder and pushes the measure wheel
towards the hose.
“Hose Cooling ON” (optional): Activates/deactivates pneumatic cooling.
“Hose Reel Rev”: The connected HoseReel EOS starts to feed backwards.
“I/O Monitoring”: Takes you to monitoring screen.

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6.2.5 Monitoring of sensor sign
Displays
“1”: Signal active.
“0”: Signal inactive.
6.2.6 Alarm
When the machine sensor faults, it generates an alarm.
And when the reason to the fault is found and xed, acknowledge and clear it.

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6.2.7 Calibration
Buttons
“Login”: To change values in calibration screen, log in as administrator.
“Logout”: You have to log out to go back to previous page.
“Man”: Takes you to manual screen.
Displays
“Value”: A scaling factor to scale the measure wheels pulses into millimeters.
“In position”: Length accurasy.
Log in as administrator.