HYDROSCAND H16AP User manual
USER MANUAL
Edition II - 2018-05-31
Serial number:
H16AP
H16HP
Hydroscand was established 1969 in Stockholm, Sweden, by Björn Holmström.
No matter where in the world you are, always know that: We stand by our machines.
CONTENTS
1. INTRODUCTION........................................ 4
.................................... 4 - 5
..........................................5 -7
....................................... 5
...................................... 6
.......................... 6 - 7
.......................................8 - 10
......................... 8
................................ 8
.. 8 - 9
............................ 9
.......................................10
................................. 10 - 11
..................................10
.................... 10 - 11
....................11
..................................11
................................
.....................................
........................... 13 - 19
4
1. Introduction
Do not unpack or operate the crimping machine until you have thoroughly
read this manual.
All who operate the crimping machine must read this manual.
-
-
-
2. Safety rules
-
-
-
5
Disassembling or side-stepping safety devices or rules is extremely hazar-
dous and absolutely prohibited. Refusal to follow these requirements puts
others at severe risk of injury!
-
tions.
Note!
3. Equipment
H16HP
The machine consists of a chassis, crim-
H16AP
-
duction.
Note!
-
tions.
3.1 Warranty
-
6
Note!
3.2 Important
Warning !
Pinch point!
Keep hands and all other body parts away
from the red-indicated area while crimping.
3.3 Identifi cation
located on its backside:
Note!
unreadable.
7
9
9
6
6
1
1
4
4
7
7
8
5
5
2
2
3
3
H16HP
8. Dies
H16AP
8. Dies
8
Control Knob
Scale
8
4. Start-up
4.1 Machine placement
4.2 Selecting dies
Note!
-
4.3 Setting crimping measurements
Die Set Crimping area
16-10
16-12
16-14
16-16
16-19
16-23
16-27
16-31
Base Die
10-12 mm
12-14 mm
14-16 mm
16-19 mm
19-23 mm
23-27 mm
27-31 mm
31-36 mm
39-45 mm
H16 DIES
2
1
9
-
4.4 Changing die sets
For the H16AP
retracted.
similar tool may be used.
with the same number.
0
0
2
1
3
5
7
4
6
8
0
2
3
5
7
4
6
8
1
2
4
6
8
3
5
7
0
2
3
5
7
4
6
8
0
33
5
7
4
6
8
0
4
3
5
76
8
0
5
3
76
8
0
6
8
0
7
16-10 10 11 12 10 10 10 10 10
0 turn 1 turn 2 turns 3 turns 4 turns 5 turns 6 turns 7 turns
16-12 12 13 14 12 12 12 12 12
16-14 14 15 16 14 14 14 14 14
16-16 16 17 18 19 16 16 16 16
16-19 19 20 21 22 23 19 19 19
16-23 23 24 25 26 27 23 23 23
16-27 27 28 29 30 31 27 27 27
16-31 31 32 33 34 35 36 37 38
39 40 41 42 43 44 45 46Masterdies
USE
NEXT
SIZE!
DIE SET
10
4.5 Crimping
fully retracted.
5. Maintenance
5.1 Lubrication
5.2 Changing the oil
H16AP
3 4
2
1
11
WARNING
5.3 Changing the battery
Note!
5.4 Calibration
then calibrate the machine.
1. Set the dial to 0.0.
adjustment knob.
H16HP
3
2
1
4
6. Trouble shooting
Problem
-
sistent:
closed.
Calibrate.
Reason Solution
TECHNICAL DATA H16AP
............................. 10 - 45
.....................0,39 - 1,77
...................... 95,5
.................................... 955
...............
Die set.......................................................H16
........................
..............
.......
....................................
.............................
..............................
.................................
........................
Colour........................................
DIMENSIONS
...............
..........................................
...........................................
DESIGNATION: PART NUMBER:
...........................................
.............................................
TECHNICAL DATA H16HP
............................ 10 - 45
..................0,39 - 1,77
...................... 95,5
................................... 955
................
Die set.......................................................H16
........................
..............
....
.....................................
.....................
.....................
Colour.......................................
7. Technical data
13
2013-05-30
QTY. Material Date
Part name
Drw. No.
Scale
Drawn by
Approved by
Drawing size
Rev. No. Revision information Checked date
Serialno. Rev.
Pos 33 adapter changed
Dimension
1:5
Weight
4
S053001
3 Updated parts, pipe, connectors and screws 2013-05-20
H16HP Assembly
2013-05-20
Page 1:2
4
8
15
7
16
5
1
10
9
18
17
14
4 13
2
6
28 32 22
2421
26
29
31
12
36
30
23
34 35
34
39
41
40
38
21
20
33
3
27
19
11
25
17
37
14
15
Ersätter Dwg no.
3
4
5
1
2
ADDITIONAL INFORMATION TO THIS DRAWING IS TO BE FOUND
IN HYDROSCANDS INTERNAL TECHNICAL DOCUMENTATION.
BEFORE MANUFACTURING SERIES,
MAKE SURE THAT THE TOOLS FIT IN THE TOOL BOX
ITEM NO.
PART NUMBER
DESCRIPTION
QTY.
1
D053016
BOX FRAME
1
2
D053017
FIXTURE PLATE
1
3
Washer ISO 7089 - 5
4
4
ISO 7380 - M5 x 10 --- 10N
4
5
ISO 4762 M4 x 6 --- 6N
2
QTY.
Material
Date
PART LIST
Part name
Drw. No.
Scale
Drawn by
Approved by
Drawing size
Rev. No.
Revision information
Checked date
Serialno.
Rev.
Dimension
1:2
A3
Weight
2
DH
2008-10-14
1
S053015
TOOL BOX
FOR NON DIMENSIONED
TOLERANCES; ISO 2768-m
SURFACE FINISH ELSEWHERE
OTHERWISE STATED : ra 3.2
SHARP EDGES BROKEN
16
ADDITIONAL INFORMATION TO THIS DRAWING IS TO BE FOUND
IN HYDROSCANDS INTERNAL TECHNICAL DOCUMENTATION.
Updated parts, pipe, connectors and screws
Weight
Drawn by
Approved by
Drawing size
Scale
Date
Part name
Drw. No.
QTY.
Rev. no.
Checked date
3
2013-06-03
3
Revision information
Serial no.
Material
Rev.
Page 1:2
H16AP Assembly
Dimension
S053040
2013-06-03
PY
13
9
9
14
12
A (1 : 2)
8
9
9 8
10 11
10
23
41
42
38
40
36
39
35
37
26
10
23
34
43
7
44
5
10
20 21
28
26
29
25
1 3
22
46
2
30
11
23
15
27
16
17
18
19
4
24
6
3162332
33
45
A
17
18
3
4
1
7
2
10
5
6
8
9
11
19,5 ±0,5
4
M4 Nut removed
2015-06-02
5
General update
2016-03-04
6 Nut added, pos11
2017-03-06
Pos.
Artikelnummer
Part number
Ritningsnummer
Drawing number
Beskrivning
Description
Antal
Qty
1 90270013
D053011
Shaft with scale
1
2 90270014
D053010
Screw
1
3 90270015
T053026
Control Knob
1
4 90175018
SC MC6S
M4x60 8,8
1
5 90270017
*
Compression spring SF-TF
1
6 90175235
NU LM6M
M4 Locking
1
7 90270256
NU FML6M
M20x1,5
1
8 90270420
T053028
Set screw indicator knob
1
9 90175165
Wa SRB
M4 (4,3x9x0,8)
1
10 90182777
T0570
O-ring 10x2,5
1
11 90270020
DIN 439 M4
Nut
1
QTY.
Material
Date
PART LIST
Part name
Drw. No.
Scale
Drawn by
Approved by
Drawing size
Rev. No.
Revision information
Checked date
Serialno.
Rev.
Dimension
1.5:1
A3
Weight
6
DH
2008-10-14
1
S053009
Set Screw H16HP/AP
QTY.
Material
Date
PART LIST
Part name
Drw. No.
Scale
Drawn by
Approved by
Drawing size
Rev. No.
Revision information
Checked date
Serialno.
Rev.
Dimension
1.5:1
A3
For messures without
tolerances ISO 2768-m
is applied.
General surface finish
is: ra 3,2
Sharp edges broken.
Weight
6
1
S053009
2 New revision D053010 and -011, nut changed 2011-06-30
3 Washer added 2012-05-07
19
A
B
Section view
A (2 : 1)
B (2 : 1)
1
3
6
7
4
2
9
5
8
1
Springs compressed in section view
2014-05-21
2
BoM changed, screws removed
2016-03-04
Pos.
Artikelnummer
Part number
Ritningsnummer
Drawing number
Beskrivning
Description
Antal
Qty
1 90270228
D053040
Cylinder house
1
2 90270229
D053042
Cylinder gable
1
3 90270031
D053041
Piston
1
4 90270874
*
Base die set H16 & spring
screw
8
5 90270033
T0490
Master die spring
8
6 90270034
T0491
Return spring outer
6
7 90270035
T0492
Return spring inner
6
8 90270036
*
Seal kit H16
1
9 90175325
SC MC6S
M8 x 35 12,9 Svart flake
2
QTY.
Material
Date
PART LIST
Part name
Drw. No.
Scale
Drawn by
Approved by
Drawing size
Rev. No.
Revision information
Checked date
Serialno.
Rev.
Dimension
A3
Weight
2
PS
2008-12-03
1
S053041
Crimping head H16
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