Hyundai HC100L-A User manual

AIR COMPRESSOR
HC100L-A
ORIGINAL INSTRUCTIONS

Caution! The user should carefully read all the instructions before
operating this machine and keep this manual for future reference.
Table of Contents
I. Product presentation.........................................................................1
II. Components name.............................................................................1
III. Technical features........................................................................... .1
IV. Checks on receipt.............................................................................2.
V. Safety Instructions...........................................................................2
VI. Preparation before use.....................................................................7
VII.Adjustment and Use.........................................................................7
VIII. Maintenance .............................................................................9
IX. Transport and Storage..................................................................9
X. Troubleshooting.............................................................................10
XI. Parts List........................................................................................11
XII. EC Declaration of Conformity.......................................................13
XIII. WARRANTY............................................................................14
XIV. PRODUCT FAILURE..............................................................15
XV. WARRANTY EXCLUSIONS..................................................16

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I. Product presentation
This air compressor features a new design and excellent quality. Having the
advantage of being compact, with beautiful design layout, lightweight, easy to
handle, highly reliable and quiet, it is suitable for many applications in the
mechanical and chemical industries, for spraying and decoration, automatic
control systems, as well as in any other field requiring compressed air.
II. Components name
1. Main compressor
2. Pressure switch
3. Output valve
4. Adjusting valve
5. Pressure manometer
6. Non-return valve
7. Drain valve
8. Wheel
9. Discharge pipe
10. Air tank
11. Safety valve
12. Fan cover
III. Technical features
Power supply
220V-230V AC / 50Hz
Max power
2200W/3HP
Type of electric motor
2 poles
Max rotation speed
2850 min-1
Amperage
9,2 A
Discharge pressure
115PSI/0.8 MPa
Air flow rate
12.3CFM ,0.349M3/MIN, 369 L/MIN
Air outlet diameter
1/4”
Net weight/ Gross weight
55kg
28kg
30kg
38kg
Class
B
Degree of protection
IP20
Sound power level
95.2dB(A)，K=1,96dB(A)
9
10
7
3
2
12
1
4
5
6
8
11
Air tank capacity 100L
Sizes L785x W485x H770 mm

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Sound pressure level
75,2dB(A)，K=1,96dB(A)
Guaranteed sound power level
97dB(A)
Input temperature: 10℃-40℃, intermediate temperature: 170-200℃, Discharge
Temperature: 10℃-40℃.
Input pressure: 0 Bar
Intermediate and discharge pressure: 0~8Bar.
Lubrication system pressures and temperature limits: 8Bar, 200℃
Note: the noise emission has been measured according to the conditions provided
for in the standards EN1012 and EN ISO 2158.
IV. Checks on receipt
After unpacking the machine, check the contents of the box for
possible transport damage. Immediately inform the dealer, carrier and/or
manufacturer in case of a complaint. Please note that subsequent claims are no
accepted.
The conformity of the Product reference and technical specifications with
your order.
all parts according to the following packing list:
N°
Name
Qty.
1
Air compressor
1
2
Air filter
1
3
Breather
1
4
Rubber gasket
1
5
Operating instructions
1
V. Safety Instructions
A. Safety symbols and labels
IMPORTANT:
The following symbols may be used on the machine. Please read them to
understand their meaning.
Compliance with the instructions in the manual allows the device to be used more
efficiently, reducing risks.

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Read the operating instructions.
Wear ear protection.
Do not open the valve before connecting the air hose.
The device can be switched on automatically.
Risk of high temperature.
Risk of electric shock.
Do not use the portable compressor with the door or fence open.
B. General safety instructions
Warning! To reduce the risk of discharges, injuries and fires when using
electrical equipment, observe the following general safety instructions.
Please read them carefully before using your electrical equipment. Keep
this operating manual in a safe place for future reference.
1. Keep the work area clean. Cluttered work areas and workbenches are often a
source of injuries.
2. Consider the environment of the work area. Do not expose your compressor
to rain or use it in damp places. Keep the work area clear. Never use your
compressor in case of fire or explosion hazards.
3. Protection against electric shock. Avoid having your body in contact with
grounded surfaces (such as pipes, radiators, cooking units, refrigerators).
4. Keep children away from the work area. Never allow people touch the
compressor, power cable or extension cord.
5. Store the compressor properly. If the compressor is not used, keep it in a dry
place, out of the reach of children, either high up or under lock and key.
6. Never force your compressor. It works better and in a safer way if used at the
speed for which it has been designed.
7. Wear appropriate clothing. Never wear loose clothes or jewellery. They

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could get tangled in the moving parts. Rubber gloves and non-slip shoes are
recommended for outdoor work. Wear a protective helmet if you have long
hair.
8. Wear eye protection. Also wear a dustproof mask
9. Do not damage the power cable. Never carry the compressor by its cable or
pull on it to disconnect it from the power socket. Keep the cable away from
heat sources, greasy areas and sharp objects.
10. Never overestimate your strengths. Always keep a firm position and maintain
your balance.
11. Always be sure that maintain with care your compressor. Keep your
compressor clean for better performance and safety. Observe the maintenance
instructions. Check the power cable regularly and, in the event of a defect,
have it replaced by a qualified repair technician. Check the extension cords
regularly and replace them if they are damaged. Keep handles dry, clean and
free from grease or oil.
12. Disconnect the tools. If your compressor is not used or maintained
13. Remove the tools from your compressor. Routinely check that the
adjustment tensioners are removed before activating the tool.
14. Avoid unintentional starts. Make sure that the switch is in the OFF position
before connecting it to the mains.
15. Only use extension cords for outdoor use. Only use extension cords
designed for this purpose.
16. Always stay alert. Watch your work. Use common sense. Do not use the
compressor if you are tired.
17. Check the defective or damaged parts of your compressor. Before reusing
your compressor, we strongly recommend that you carefully check the
protective accessories and other parts to determine if the device can operate
and perform its functions properly. Check that the moving parts are properly
attached, that no pieces are broken, that the device is properly assembled and
that no other factors might affect its operation. Unless otherwise specified in
the operating instructions, any damaged protective accessory or damaged part
should be repaired by a qualified and authorized company. Never use the
compressor if the switch no longer activates or deactivates the tool.
18. Use original or equivalent spare parts recommended by the
manufacturer or dealer. The use of accessories other than those mentioned in
the operating instructions may cause damage and injuries.
19. Always have the compressor repaired by an authorised professional
maintenance service. This compressor complies with safety standards.
Repairs can only be performed by a qualified service, using original spare

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parts. If this condition is not met, the user could be exposed to considerable
danger.
20. Connect a dust extraction device. If the compressor features a housing to
connect a dust collection or extraction device, make sure that it is properly
connected and used.
21. Wear ear protection. Prolonged exposure to the noise emitted by the device
may result in hearing damage.
22. Wear respiratory protection. There is a risk of inhaling harmful gases and
fumes.
23. Please refer to the standard EN 12021 for acceptable levels of
contaminants in breathing air. In all areas accessible to people, the
concentration of transformed gases that can move in breathable air should be
kept at acceptable levels.
C. Safety instructions specific to this compressor
1. Before operating the machine, install the air filter, breather, wheels and skids
(Fig. 2).
Air lter
Protective
plug
Transport
plug
Oil tank
(Fig.2)
2. Never unscrew the connection pieces when the tank is under pressure.
3. Never disassemble an electrical component before disconnecting the device.
4. Never adjust the safety valve needlessly.
5. Never use the compressor with a power supply that is too weak or too
powerful.
6. Never switch off the device by disconnecting the
electrical plug rather set the switch to OFF.
If the drain valve does not work and the
engine stops look for the cause immediately,
otherwise the engine may be damaged.
7. Make sure that the oil cooling devices are in place and the protective devices
are maintained in proper condition.

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8. The lubrication oil should be clean, the oil level should be kept at the
recommended level on the scale.
9. High oil viscosity during cold start, clogging of the oil filters or causing a
malfunction of the valve can lead to a lack of oil.
10. Disconnect the plug to turn off the power and open the output valve.
11. Do not use the compressor in an environment where there is a risk of
explosion.
12. Please wear hearing protection when operating the machine.
13. Beware of fuel formation in the inlet pipe.
14. The user of this machine should receive training and obtain the required
qualification.
15. Caution: during use, the high-pressure line and relief valve may become very
hot.
16. When the tank is under pressure, all the locking pieces attached to it should
not be removed.
17. Only remove the locking pieces when the machine is disconnected.
18. If the engine stops after turning on the machine or if the speed is lower than
normal, turn it off immediately.
19. If the engine jams due to excessively high temperature, stop and disconnect
the machine, and investigate the cause.
20. If the machine does not stop automatically under a pressure higher than 8
Bars, switch it off immediately by hand, and investigate the cause.
21. If a strange noise is produced, turn off the machine immediately, and
investigate the cause.
22. If the oil level in the compressor is too low, switch off the machine and add
compressor oil.
23. Do not install the compressor on excessively hot or cold surfaces.
When using the compressor, close all windows and doors.
Do not use the compressor on extremely hot or cold surfaces. Risk of freezing, fire
and accidents. The air compressor should not be used at temperatures below 0°C.
There is a risk of inhaling harmful gases, mists and vapours. Wear a protective mask. Do not
expose yourself to gases and vapours.
There is a risk of coke formation in the distribution piping that could cause a fire or explosion.
All hoses and fittings should be suitable for field use at the maximum allowable pressure.
For the oil:
Replace the lubricating oil after 100 hours of use; Unscrew the oil cap when changing
the oil. Add lubricating oil using a funnel. However, changing the oil after every 500
hours is recommended. Fill with oil when the ambient temperature is above 10℃:

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recommended oil: SAE30 or L-DAB100 compressor oil recommended
For the air filter:
The air filter should be cleaned at least once a month.
The air compressor should be kept away from any flammable materials. The
compressor should not be used in such applications unless appropriate additional
precautions are taken;
High oil viscosity during cold start, clogged oil filters or valve malfunction can lead
to oil failure.
VI. Preparation before use
Mount the wheels supplied with the machine.
Replace the oil filter.
Mount the air filter.
Install the compressor in a dry, clean, low-dust, well-ventilated area, allowing
the compressor to work more efficiently and have a longer service life.
Install the compressor in a sufficiently bright, convenient place for the oil
filling.
Install the compressor on a flat floor area to ensure the stability of the
compressor during operation.
Keep a 50-80cm wide passage around the compressor to ensure good
ventilation and facilitate handling and maintenance of the machine.
VII. Adjustment and Use
Caution! Only for indoor use
1. The compressor should be used in a clean, dry and ventilated area.
2. Operating conditions: use the compressor only at a temperature between 0
and 35°C.
3. Make sure to use a voltage ±5% of the recommended voltage.
4. Maintain the oil level at the red circle filler cap.
5. Use SAE30 or L-DAB100 compressor oil above 10°C, and SAE10 or
L-DAB68 below 10°C.
6. Open the output valve, turn the pressure switch knob to ON (Fig. 3), run the
compressor idle for 10 minutes to lubricate the moving parts before normal
use.

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Pressure switch
Safety valve
Control valve 2
Discharge valve 1
(Fig.3)
7. the compressor is controlled by a pressure switch during normal operation. It
stops automatically when the pressure reaches its maximum level or restarts
automatically when the pressure drops to its minimum level. The maximum
and minimum pressure levels have been preset at the factory. These settings
should not be changed without valid reasons. As soon as the electric engine is
switched off, the compressed air contained in the discharge pipe should be
released by the discharge valve located under the pressure switch. This is a
necessary condition for the next start, otherwise the engine will be damaged.
The nominal pressure can be adjusted by turning the pressure switch setting
knob (Fig. 4).
8. The compressed air outlet pressure can be adjusted by acting on the adjusting
valve. Pull the knob on the adjusting valve and turn it clockwise or
counter-clockwise to increase or decrease the pressure (Fig. 4).
9. To stop the compressor, simply set the pressure switch knob to OFF.
Regulating screw
Control button
Control valve
(Fig.4)

9
VIII. Maintenance
Clean the crankcase and change the oil after the first 10 hours of
operation.
Check the oil level every 20 hours, refill if needed (Fig. 5).
Open the drain valve under the tank to clear condensation every 60 hours
of operation.
Clean the crankcase and change the oil, clean the air filter, check the
safety valve and pressure manometer every 120 hours of operation.
(Fig.5)
IX. Transport and Storage
Do not tilt the compressor during transport to avoid spilling compressor oil.
Do not place objects on the compressor during transport.
Due to its heavy weight, it should be carried by two people for transport or
lifting equipment should be used for loading on a truck.
The compressor should be cleaned before storing it in a dry, ventilated and
dust-free area.

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X. Troubleshooting
Problem
Possible causes
Solutions
The engine is
not running
(1) Fuse blown, or circuit breaker
tripped
(2) Faulty electrical connection
wires
(3) Overheated engine
(4) Pressure switch failure
(5) Engine failure
(6) Tightening the main
compressor
(1) Check, change the fuse, switch
on the circuit breaker.
(2) Check and repair
(3) Press the reset button or wait
for an automatic restart
(4) Repair or replace
(5) Check and repair
(6) Check and repair
Pressure too
low
(1) Air leakage in the safety valve.
(2) Air filter more or less clogged.
(3) Failure in other valves
(1) Check, repair, change if needed.
(2) Clean, change if needed
(3) Check, change if needed
Tightening the
main
compressor
(1) The moving parts are
overheated due to a lack of oil.
(2) The moving parts are damaged
or blocked by a foreign body.
Check the compressor components
such as crankshaft, bearing,
connecting rod, piston, piston rings,
etc., and replace if needed.
Presence of oil
traces in the
air
(1) The viscosity of the oil is not
suitable
(2) Too much oil in the crankcase
(3) Overheated compressor
(4) Clogged air filter
(1) Change the oil, use
non-detergent oil SAE30 or
SAE20
(2) Drain the overflow
(3) Readjust the adjusting valve
and lower the pressure level
(4) Clean the air filter, change if
needed

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XI. Parts list
N°
Name
N°
Name
1.
Crankcase
37.
Fan
2.
Crankshaft
38.
Cover
3.
Joint
39.
Washer
4.
Crankcase cover
40.
Bearing
5.
Bolt
41.
Bolt
6.
Oil plug gasket
42.
Spring

12
7.
Oil filler cap
43.
Base
8.
Bolt
44.
Stator
9.
Air venting
45.
Rotor
10.
Connecting rod
46.
Bearing
11.
Circlip
47.
Sealing gasket
12.
Piston pin
48.
Air valve
13.
Piston
49.
Pressure monometer
14.
Piston ring
50.
Regulator
15.
Joint
51.
Connector
16.
Bolt
52.
Pressure switch
17.
Spring
53.
Pressure monometer
18.
Cylinder
54.
Connector
19.
Bolt
55.
Safety valve
20.
Valve gasket
56.
Discharge pipe
21.
Valve
57.
Check valve
22.
Valve door plate
58.
Discharge pipe
23.
Joint
59.
Handle
24.
Cylinder head
60.
Bolt
25.
Spring
61.
Washer
26.
Bolt
62.
Foot
27.
Filtering element
63.
Washer
28.
Discharge connection
64.
Nut
29.
Discharge pipe
65.
Bolt
30.
Bolt
66.
Wheel
31.
Washer
67.
Washer
32.
Support
68.
Nut
33.
Capacity
69.
Drain screw
34.
Support
70.
Air tank
35.
Housing
71.
Electrical cable
36.
Cover
72.
Plug
DISPOSAL
Selective collection of electrical and electronic equipment waste.
Electrical products should not be disposed of with household products. According to the European
Directive 2012/19/UE for electrical and electronic equipment waste and its implementation in
national law, used electrical products should be collected separately and disposed of at collection
points provided for this purpose. Consult with your local authorities or your dealer for advice on
recycling.

13
XII. EC Declaration of Conformity
Declaration of Conformity
EMC Directive 2014/30/EU
RoHS Directive (EU)2015/863 amending 2011/65/EU
Noise emission Directive 2000/14/EC Annex VI and Directive 2005/88/EC
Also complies with European standards, national standards and provisions following
techniques:
EN 1012-1 :2010
EN 61000-6-1 :2007
EN 61000-6-3 :2007/A1 :2011
EN 62321:2009
Sound power level: 95.2dB(A),K=1.96dB(A)
Guaranteed sound power level: 97dB(A)
Cugnaux: 23/06/2020
Philippe MARIE/CEO
BUILDER SAS
ZI, 32 rue aristide Bergès – 31270 Cugnaux - France
Declares that the machinery designated below:
COMPRESSOR
HC100L-A
S/N : 20201225576-20201225785
Complies with the provisions of the Directive "machinery" 2006/42/EC and regulations
National transposing it;
Also complies with the following European directives:

WARRANTY
The manufacturer guarantees the product against defects in material and workmanship for a period of 2
years from the date of the original purchase. The warranty only applies if the product is for household use.
The warranty does not cover breakdowns due to normal wear and tear.
The manufacturer agrees to replace parts identied as defective by the designated distributor. The
manufacturer does not accept responsibility for the replacement of the machine, in whole or in part , and/or
ensuing damage.
The warranty does not cover breakdowns due to:
• insu󰀩cient maintenance.
• abnormal assembly, adjustment or operations of the product.
• parts subject to normal wear and tear.
The warranty does not extend to:
• shipping and packaging costs.
• using the tool for a purpose other than that for which it was designed.
• the use and maintenance of the machine done in a manner not described in the user manual.
Due to our policy of continuous product improvement, we reserve the right to alter or change specications
without notice. Consequently, the product may be di󰀨erent from the information contained therein, but a
modication will be undertaken without notice if it is recognized as an improvement of the preceding
characteristic.
READ THE MANUAL CAREFULLY BEFORE USING THE MACHINE.
When ordering spare parts, please indicate the part number or code, you can nd this in the spare parts list
in this manual. Keep the purchase receipt; without it, the warranty is invalid. To help you with your product,
we invite you to contact us by phone or via our website:
• +33 (0)9.70.75.30.30
• https://services.swap-europe.com/contact
You must create a "ticket" via the web platform.
• Register or create your account.
• Indicate the reference of the tool.
• Choose the subject of your request.
• Describe your problem.
• Attach these les: invoice or sales receipt, photo
of the identication plate (serial number), photo
of the part you need (for example: pins on the
transformer plug which are broken).
XIII. WARRANTY
14

WHAT TO DO IF MY MACHINE BREAKS DOWN?
If you bought your product in a store:
a) Empty the fuel tank.
b) Make sure that your machine is complete with all accessories supplied, and clean! If this is not the case,
the repairer will refuse the machine.
Go to the store with the complete machine and with the receipt or invoice.
If you bought your product on a website:
a) Empty the fuel tank.
b) Make sure that your machine is complete with all accessories supplied, and clean! If this is not the case,
the repairer will refuse the machine.
c) Create a SWAP-Europe service ticket on the site: https://services.swap-europe.com When making the
request on SWAP-Europe, you must attach the invoice and the photo of the nameplate (serial number).
d) Contact the repair station to make sure it is available before dropping o󰀨 the machine.
Go to the repair station with the complete machine packed, accompanied by the purchase invoice and the
station support sheet downloadable after the service request is completed on the SWAP-Europe site
For machines with engine failure from manufacturers BRIGGS & STRATTON, HONDA and RATO, please
refer to the following instructions.
Repairs will be done by approved engine manufacturers of these manufacturers, see their site:
• http://www.briggsandstratton.com/eu/fr
• http://www.honda-engines-eu.com/fr/service-network-page;jsessionid=5EE8456CF39CD572AA2AEEDFD
290CDAE
• https://www.rato-europe.com/it/service-network
Please keep your original packaging to allow for after-sales service returns or pack your machine
with a similar cardboard box of the same dimensions.
For any question concerning our after-sales service you can make a request on our website https://
services.swap-europe.com
Our hotline remains available at [phone].
XIV. PRODUCT FAILURE
15

THE WARRANTY DOES NOT COVER:
• Start-up and setting up of the product.
• Damage resulting from normal wear and tear of the product.
• Damage resulting from improper use of the product.
• Damage resulting from assembly or start-up not in accordance with the user manual.
• Breakdowns related to carburetion beyond 90 days and fouling of carburetors.
• Periodic and standard maintenance events.
• Actions of modication and dismantling that directly void the warranty.
• Products whose original authentication marking (brand, serial number) has been degraded, altered or
withdrawn.
• Replacement of consumables.
• The use of non-original parts.
• Breakage of parts following impacts or projections.
• Accessories breakdowns.
• Defects and their consequences linked to any external cause.
• Loss of components and loss due to insu󰀩cient screwing.
• Cutting components and any damage related to the loosening of parts.
• Overload or overheating.
• Poor power supply quality: faulty voltage, voltage error, etc.
• Damages resulting from the deprivation of enjoyment of the product during the time necessary for repairs
and more generally the costs related to the immobilization of the product.
• The costs of a second opinion established by a third party following an estimate by a SWAP-Europe repair
station
• The use of a product which would show a defect or a breakage which was not the subject of an immediate
report and/or repair with the services of SWAP-Europe.
• Deterioration linked to transport and storage*.
• Launchers beyond 90 days.
• Oil, petrol, grease.
• Damages related to the use of non-compliant fuels or lubricants.
* In accordance with transport legislation, damage related to transport must be declared to carriers within 48
hours maximum after observation by registered letter with acknowledgement of receipt.
This document is a supplement to your notice, a non-exhaustive list.
Attention: all orders must be checked in the presence of the delivery person. In case of refusal by the
delivery person, it you must simply refuse the delivery and notify your refusal.
Reminder: the reserves do not exclude the notication by registered letter with acknowledgement within 72
hours.
Information:
Thermal devices must be wintered each season (service available on the SWAP-Europe site). Batteries must
be charged before being stored.
XV. WARRANTY EXCLUSIONS
16

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