Hyundai HY3050V User manual

1

2
CONTENTS
PAGE NO.S
1
SAFETY
3 - 7
2
MACHINE SPECIFIC SAFETY
7 - 8
3
ASSEMBLY
9
4
PREPERATION
10
5
STARTING PROCEDURE
11
6
STOPPING PROCEDURE
11
7
USING THE MACHINE
11
8
MAINTENANCE
12 - 13
9
TROUBLESHOOTING
14
10
TROUBLE SHOOTING
29
11
STORAGE & TRANSPORTATION
29
12
RECYCLING AND PRODUCT DISPOSAL
30
13
DECLARATION OF CONFORMITY
31
14
CONTACT DETAILS
32
INDEX

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1.1 General Safety Notes.
1.2 The operator of the machine is responsible for, and has a duty of care in making sure
that the machine is operated safely and in accordance with the instructions in this user
manual. Keep the manual safe and pass it on if the machine is loaned or soldto another
user.
1.3 Please note the following safety points.
1.4 The machine should never be left it in a condition which would allow an untrained or
unauthorised person/s to operate this machine.
1.5 All due care and diligence should be taken by the operator for the safety of and with
regard to those around whilst using the machine.
1.6 Some or all of the following - warning signs, symbols and/or PPE pictograms may ap-
pear throughout this manual. YouMUST adhere to their warnings. Failure to doso
may result in personal injury to yourself or those around you.
DANGER
Indicates a hazard, which, if not avoided, could result in serious injury or death.
WARNING
Indicates a hazard, which, if not avoided, could result in serious injury.
CAUTION
Indicates a hazard which, if not avoided, might result in minor or moderate injury.
NOTE
Indicates a situation that could easily result in equipment damage.
READ and keep the manual safe and pass it on if the machine is loaned or sold to another user.
You MUST fully understand all instructions to ensure you use and operate the machine safely.
Appropriate Personal Protective Equipment (PPE), MUST be worn at all times when operating or
repairing the machine.
1. SAFETY

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1.10 Carbon Monoxide (where applicable).
1.11 Carbon monoxide is a colourless and odourless gas. Inhaling this gas can cause
death as well as serious long term health problems such as brain damage.
1.12 The symptoms of carbon monoxide poisoning can include but are not limited to the
following;
Headaches, dizziness, nausea, breathlessness, collapsing or loss of consciousness.
1.13 Carbon monoxide poisoning symptoms are similar to flue, food poisoning, viral
infections and simply tiredness. It is quite common for people to mistake this very
dangerous poisoning for something else.
1.14 To avoid carbon monoxide poisoning DO NOT use Petrol/Diesel powered equipment
inside any of the following; Home, garage, tent, camper van, mobile home, caravan
or boat. This is not exhaustive and if you are in any doubt contact your dealer.
1.15 If you think you have or someone around you has been affected by carbon monoxide
poisoning;
1.16 Get them fresh air immediately, by leaving the affected area or by opening doors and
windows. If safe and practical to do so make sure that the machine is turned off.
DO NOT enter a room you suspect of having carbon monoxide present –instead call
the emergency services.
1.17 Contact a Doctor immediately or go to Hospital –let them know that you suspect
carbon monoxide poisoning.
1.18 DO NOT use in an enclosed area or moving vehicle.

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1.20 General Fuel Safety (where applicable).
CAUTION
ALL FUELS ARE FLAMABLE
1.21 Fire Hazard –keep fuel away from all sources of ignition for example heaters.
Lamps, sparks from grinding or welding.
1.22 DO NOT carry out hot work on tanks that have contained fuel.
1.23 ALWAYS keep the work area tidy.
1.24 ALWAYS clean up spills promptly using absorbent granules and a lidded bin.
1.25 ALWAYS dispose of waste fuels correctly.
1.30 Fueling/De-fueling (where applicable).
CAUTION
ALL FUELS ARE FLAMABLE
1.31 ALWAYS fuel and defuel in a well ventilated area outside of buildings.
1.32 ALWAYS wear correct, suitable and fit for purpose Personal Protective Equipment
(PPE), suggested items are but not limited to safety gloves, overalls.
1.33 When fueling/de-fueling ALWAYS avoid inhaling fumes.
1.34 When de-fueling ALWAYS use a proper fuel retriever.
1.35 ALWAYS carry fuel in the correct and clearly marked container.
1.40 Electrical Safety (where applicable).
1.41 Electricity can kill –NEVER work on LIVE/ENERGISED equipment.
1.42 Prior to carrying out any maintenance work you MUST identify electrical isolation
methods and isolate all electrical supplies.
1.43 Prior to use and with all electrical supplies isolated, you MUST check all electrical
cables, plugs and connectors for the following;
1.44 Are intact and have no signs of damage, to include but not limited to bare wires,
chaffing, cuts and loose wiring.
1.45 If there are any signs of damage, the damaged item MUST be taken out of service
until the damage has been repaired by an electrically competent person.

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1.46 All trailing cables should be routed so as not to cause any kind of trip hazard.
1.47 NEVER work on or near electricity with wet hands, wet clothing and wet gloves.
1.50 Batteries (where present).
1.51 Batteries present a risk if they become damaged by the possible leaking of
electrolyte. This electrolyte is an acid and can cause serious burn injuries. Care
should be taken when working on or near them. NOTE the electrolyte may be in
a liquid or gel form.
1.52 Should you come in to contact with electrolyte you should;
1.53 Remove all clothing contaminated with electrolyte. If you cannot remove then
saturate them in water.
1.54 Get medical assistance as soon as possible. You must advise the medical staff of
the type of acid.
1.55 Lead/acid battery = dilute sulphuric acid.
1.56 Nickel/cadmium = potassium hydroxide alkali electrolyte.
1.57 Use fresh running water to wash off excess electrolyte, continue this until medical
assistance arrives. Make sure that you do not was the electrolyte to another part of
your body or face.
1.58 If electrolyte comes in to contact with Eyes the electrolyte needs to be immediately
washed away with large amounts of water. Make sure that you do not wash the
electrolyte to another part of your face or body.
1.59 Gasses from charging batteries are highly flammable and great care should be taken
to charge in well ventilated areas.
1.59.1 There is an explosion risk if the battery terminals are short circuited, when
connecting/disconnecting ALWAYS exercise great care so that the terminals or
battery leads are NOT allowed to touch and cause a spark. ALWAYS use suitable
insulated tools.
1.60 Vibrations (where applicable).
1.61 Prolonged use of hand held (operated) machines will cause the user to feel the
effects of/from vibrations. These vibrations can lead to white finger (Raynaud’s
phenomenon) or carpal tunnel syndrome. This condition reduces the ability of the
hand to feel and regulate temperature, causing numbness and heat sensations and
may cause never damage and circulatory tissue death.
1.62 Not all factors that lead to white finger disease are known, but cold weather, smoking
and other diseases that affect blood vessels and blood circulation as well as large
and long-lasting impact of shocks are considered factors in the formation of white
finger. Note the following to reduce the risk of white finger and carpal tunnel
syndrome;
1.63 Wear gloves and keep your hands warm.
1.64 Take regular breaks.
1.65 All of the above precautions may help reduce the risk of white finger disease but not
rule out the carpal tunnel syndrome. Long-term and regular users are therefore

7
recommended to observe the condition of your hands and fingers. Seek medical
attention immediately if any of the above symptoms should occur.
1.70 Noise (where applicable).
1.71 The operating noise of the machine can damage your hearing. Wear hearing
protection such as earplugs or ear defenders to protect your hearing. Long-term
and regular users are advised to have hearing checked regularly. Be especially
vigilant and cautious when hearing ear protection because your ability to hear alarm
warnings will be reduced.
1.72 Noise emissions for this equipment is unavoidable. Carry out noisy work at approved
times and for certain periods. Limit the working time to a minimum. For your personal
protection and protection of people working nearby it is also advisable for them to
wear hearing protection.
1.73 See Certificate of Conformity section for Outdoor Noise declaration of
conformity.
2.0 DO NOT direct the output jet of air towards people or animals.
2.1 Familiarise yourself with the application and limitations of the air compressor.
2.2 Ensure that the compressor is in good order and condition before use.
If in any doubt do not use the compressor and contact your service agent.
2.3 Before moving or maintaining the compressor, ensure that the air tank pressure
has been vented.
2.4 Only use recommended attachments and parts. Unapproved items may be dangerous
and will invalidate the warranty.
2.5 Read the instructions for any accessory used with the compressor. Ensure that the
safe working pressure of any air appliance used, exceeds the output pressure of the
compressor.
If using a spray gun, check that the area selected for spraying is provided with and
air change system or adequate ventilation.
2.6 Make sure that the air supply valve is turned off before disconnecting the air supply
hose.
2.7 Use the compressor in a well-ventilated area and ensure it is placed on a firm surface.
2.8 Keep tools and other items away from the compressor when it is in use and keep the
work area clean.
2.9 Make sure that the air hoses are not tangled, twisted or pinched.
2.10 Keep children and unauthorised persons away from the work area.
2.11 DO NOT disassemble the compressor for any reason if you are not qualified to do so.
The unit must be checked by qualified persons only.
2.12 DO NOT operate the compressor within the vicinity of flammable liquids, gases or
solids.
2. MACHINE SPECIFIC SAFETY

8
2.13
2.14
2.15
2.16
2.17
2.18
2.19
2.20
2.21
2.22
2.23
2.24
DO NOT touch the compressor cylinder, cylinder head or pipe from the head to the
tank as these may be hot and will remain so for some time after shutdown.
DO NOT operate the compressor without all the safety guards in place.
DO NOT attempt to move the compressor by pulling the air hose.
DO NOT use the compressor for a task for which it was not designed.
DO NOT deface the certification plate attached to the compressor tank.
DO NOT operate the compressor without an air filter.
DO NOT allow anyone to operate the compressor unless they have received full
instruction.
DO NOT leave the compressor unattended.
DO NOT block the engine ventilation grills.
DO NOT cover the compressor or restrict airflow around the machine whilst it is
operating.
The air tank is a pressure vessel and the following safety measures apply;
DO NOT tamper with the safety valve and DO NOT modify or alter the tank in any
way.
DO NOT strap anything to the tank.
DO NOT subject the tank to impact, vibration or heat.
DO NOT allow contact with abrasive or corrosive materials.
YOU MUST drain condensation from the tank daily and inspect side walls for
corrosion every 12 months.
2.25
The compressor is fitted with a standard 13amp, 230v (50Hz) plug for connection to
a standard 13amp domestic electrical supply.
2.26
If the plug should need changing at any time, ensure a plug of identical specification
is used.
2.27
The fuse in the plug must be replaced with one of the same rating.
2.28
We recommend that the compressor is connected to the mains supply via a
Residual Current Device (RCD).
2.29
DO NOT use with damaged cables and only use correctly rated extension cords.
2.30
If in doubt, consult a qualified electrician.
ELECTRICAL CONNECTONS
The pressure safety valves on Hyundai compressors have been updated to comply
with the latest CE certification standards. The pressure release pull ring has been
removed from the valve due to the pull ring being incorrectly used to drain the air
from the compressor tank, causing excessive wear to this safety valve. The air and
moisture should drained from the tank by releasing the drain valve on the bottom of
the tank.
ALWAYS wear the appropriate Personal Protective Equipment (PPE).
2.31

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NOTE
Before assembly, make sure the air tank is not damaged.
Inspect all parts for damage and check that all pipes are firmly attached.
DO NOT use the air compressor if any damage is found.
If damaged contact your dealer.
3.0 Attach both air filters to the top of the motor heads by screwing in to place.
3.1 Attach the wheel kit by sliding the washer onto the axle bolt.
3.2 Pass the bolt through the wheel and mounting point on the compressor and secure
in place.
3.3 Attach the anti-vibration feet to the mounting points on the compressor by screwing in
to place.
3. ASSEMBLY

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WARNING
Seek assistance when removing the compressor from its packaging.
4.0 Remove the compressor from its packaging and inspect for any damaged parts.
If anything is found to be missing or damaged, contact your supplier.
4.1 Take care to transport the compressor correctly, do not overturn it or lift it with hooks
or ropes.
4.2 Position the compressor on a flat, level surface or with a maximum permissible
inclination of 10°.
4.3 Site in a well-ventilated area.
4.4 If the surface is inclined and smooth, check if the compressor moves whilst in operation.
4.5 If the surface is in a raised position, make sure the compressor cannot fall, securing
it in a suitable way.
4.6 Remove the transit plug from the oil hole and replace with the breather plug.
4.7 Check the oil level sits in the red circle of the oil glass sight window.
4.8 Connect your air supply hose to a ¼” male universal or industrial quick connector
coupler.
Connect the male quick connect coupler to the female quick connect coupler located
on the air compressor.
4.9 Make sure the drainage valve is off and that the pressure switch is in the OFF position.
4.10 Keep the voltage within ±4% of the rated value.
4.11 Insert the power supply cord into the power supply socket.
4. PREPERATION

11
NOTE
Before using the air compressor for the first time, complete a test run as follows:
4.10 Turn the power switch to the OFF Position.
4.11 Check the oil level is in the red circle of the glass sight window.
4.12 Plug the power supply cord into a power supply socket.
4.13 Start the air compressor by turning the power switch to the ON position.
4.14 The pressure gauge reading will slowly rise as pressure increases inside the air tank.
4.15 When the gauge reading reaches working pressure, the pressure switch will
automatically turn the power off.
This indicates the compressor is working normally.
4.16 Turn the power switch to the OFF position, unplug the power supply cord and release
the air in the tank by pulling the safety valve.
4.17 If the compressor is not working properly, the pressure gauge will indicate that there
is a decrease in pressure in the air tank.
If there is an air leak from the compressor the pressure in the air tank decreases, the
pressure switch resets and the motor automatically turns back on.
5.0 Check that the power switch is in the OFF position.
5.1 Attach the air hose to the ¼” quick disconnect coupler.
5.2 Close the drain valve and ensure the air filter is installed.
5.3 Close the drain valve.
5.4 Check the oil level.
5.5 Plug the compressor in to a working plug socket.
5.6 Turn the power switch to the ON position.
5.7 Allow the motor to run and fill the tank until the motor turns off.
5.8 To regulate the air flow: While the air compressor is running, turn ON your tool and
turn the regulator knob to the right increasing the pressure.
Turn the pressure up until the desired pressure is reached.
5.9 Operate air tool normally.
TEST RUN
5. STARTING PROCEDURE

12
6.0 Turn the power switch to the OFF position.
6.1 Unplug the compressor.
6.2 Reduce the pressure in the air tank through the air supply hose.
7.0 To determine the correct working pressure and air flow requirements for any piece
of equipment, check the corresponding manual.
7.1 Be aware that the air flow figure stated on tools and accessories refers to ‘free air
delivery’ and not the piston displacement of the compressor.
7.2 When adjusting the regulator, always adjust up to the required pressure.
7.3 After fitting the desired coupling to the outlet valve, connect an air hose and hook up
to an air system
An outlet regulator is necessary to use air equipment direct from the compressor.
7.4 At the end of each working day, drain any moisture from the main tank.
7.5 Place a container under the drain plug and then carefully unscrew it anti-clockwise.
7.6 DO NOT allow moisture to accumulate in the tank as this will corrode the inside of
the tank and affect the pressure rating of the tank.
WARNING
Service and maintenance must be performed by an authorised agent.
DO NOT tamper with, or attempt to adjust the pressure switch or safety valve.
Before moving or carrying out any maintenance on the compressor, make sure that
the ignition switch is OFF and the air tank pressure has been vented and the
compressor allowed to cool down for a period of time.
8.0 You should drain the tank at the end of each day.
8.1 Place a suitable container capable of holding water, underneath the compressor.
6. STOPPING PROCEDURE
7. USING THE MACHINE
8. MAINTENANCE
DRAINING THE AIR TANK

13
8.2 With compressed air in the tank, slowly turn the drain knob to the open position.
The water in the tank will drain out.
8.3 Once the water has drained, turn the drain knob to the closed position.
8.4 Draining the tank reduces the risk of corrosion inside the tank.
8.5 The air filter is designed to reduce noise and help prevent particulates in the air from
entering and damaging the air compressor.
8.6 After being used for a period of time, the air filter will become clogged.
This will reduce the air intake capabilities of the compressor, reducing performance.
Therefore, the air filter must be cleaned or replaced regularly.
8.7 Open the cover on the air filter and remove the filter element.
8.8 Inspect the filter element and if damaged or worn, replace immediately.
8.9 Blow the dirt from the air filter from the inside out.
You can use a low pressure airline to do this.
8.10 Reinstall the air filter.
8.11 A small leak in any hose or connection will reduce the air compressors performance.
8.12 To test for leaks, spray a small amount of soapy water on the area suspected of
leaking.
If soap bubbles appear, replace the broken part.
8.13 Clean the compressor with a soft brush or moist cloth.
8.14 DO NOT use a pressure washer or hose pipe as water can penetrate the motor
and cause failure that will not be covered by the warranty.
8.15 DO NOT use solvent based cleaning products, these could damage parts.
8.16 Turn off the power and wrap the power cord around the compressor.
8.17 Pull the relief valve and release all the pressure from the air tank.
8.18 Clean the air compressor to remove all dirt and dust.
8.19 Cover the air compressor with a cover to protect the unit from dust and moisture.
8.20 DO NOT stack or store other items on top of or around the air compressor.
AIR FILTER
LEAK TESTING
CLEANING
STORAGE

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PROBLEM
POSSIBLE CAUSE
POSSIBLE SOLUTION
Pressure drop in the tank
Air leaks at the connections
Let the compressor build up
pressure in the tank to
maximum pressure if possible.
Brush soapy water on the air
connections and look for air
bubbles. Tighten leaky
connections. If the problem
persists, contact your service
dealer
The unloader valve leaks when
the compressor is idle
Unloader valve seal is
defective
Let the air in the air tank flow
out until all the pressure is
released. Then remove the
unloader valve plug and clean
the valve seal. If necessary,
replace the seal and then
reinstall
The compressor stopped and
won’t restart
The thermal protector turned
on because the motor is
overheating
Check the main voltage
corresponds to the air
compressor specifications. An
extension cord that is under
rated or too long can cause
voltage drop and cause the
motor to overheat.
Allow the motor to cool down.
Motor windings have burnt out
Contact your service dealer
The motor does not start or
starts slowly
Low voltage supply to the
motor
Check that the main voltage
corresponds to the air
compressors specification.
An extension cord that is under
rated or too long can cause
voltage drop. Use a heavy duty
extension cord.
Ensure that the air compressor
is plugged into a fully
functioning power outlet.
The compressor is noisy
Compressor head gasket or
reed valve is faulty
Stop the compressor and
contact your service dealer
The compressor does not
reach the maximum pressure
Compressor head gasket or
reed valve is faulty
Stop the compressor and
contact your service dealer
The compressor does not
seem to deliver as much air as
it did when new and/or the
compressor shuts off with a
much shorter time period
The pressure switch needs
adjusting
Stop the compressor and
contact your service dealer
The tank is full of water due to
condensation
Open the drain valve and
release the water from the tank
The motor pump unit does not
stop when the tank pressure
reaches maximum working
pressure
Pressure switch defective or
requires adjusting
Stop the compressor and
contact your service dealer
9. TROUBLESHOOTING

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MODEL
HY3050V
HY30100V
Power –kW / HP
2.2 / 3
2.2 / 3
Displacement –L/min
396 396
CFM
11.8
11.8
Pressure –Bar / PSI
8 / 115
8 / 115
Tank Size –L
50
100
RPM
2850
2850
Dimensions –mm (LxWxH)
740 x 380 x 740
115 x 400 x 740
Weight –Kg
4052.5
10. SPECIFICATION

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11.0 We do not offer a take back scheme for the recovery of Waste Electrical Electronic
Equipment (WEEE) & Batteries.
Instead the responsibility to dispose of WEEE and or Batteries is passed onto you by
us.
So when it becomes necessary to dispose of your machine you must take it to your
local Civic Amenity Site.
For further information please contact your local Authority for disposal advice.
11.1 You MUST make sure that all unused oil and fuel is disposed of correctly either
beforehand or at your local Civic Amenity Site.
Under NO circumstances must any fuel or oil be put down drains.
11.2 Certain products contain WEEE waste which should be disposed
of in your domestic waste.
11.3 You MUST recycle WEEE in accordance with your local authority or
recycling centre.
11.4 Certain products contain batteries which should not be disposed of
in your domestic waste.
11.5 You MUST recycle batteries in accordance with your local authority or recycling
centre.
11.6 Unwanted packaging and materials should be stored and taken to a recycling centre
so it can be disposed of in a manner which is compatible with the environment.
11.7 The following symbol means that you should ‘Reduce – Reuse -
Recycle’.
11.8 We are a member of the VALPAK National Compliance Scheme and our registration
number is RM08660.
11.9 For further information about disposal please contact your Local Authority.
11.10 You can also get more advice and guidance about recycling at the following website
http://recycle-more.co.uk
11.11 Should you pass this product on to another user either sold or loaned, you MUST
pass on this user manual.
This will make sure that all other users can use and maintain this machine safely.
11. RECYCLING AND PRODUCT DISPOSAL

17
Genpower LTD confirms that these Hyundai products conform to the following CE Directives.
2006/42/EC Machinery Directive
2004/108/EC EMC Directive
2000/14/EC Amended by 2005/88/EC Noise Emissions Directive
97/68/EC_2010/26/EC NRMM Emissions Directive
EC DECLARATION OF CONFORMITY
The undersigned. As authorised by:Genpower Ltd
Declares that the following equipment manufactured under licence by Hyundai Korea
Conforms to the Directive:-
2000/14/EC (as amended)
Of the European Parliament and of the council on the approximation of the laws of the Member
States relating to the noise emission in the environment by equipment for the use outdoors.
Equipment Category: Electric Air Compressor
Product Name/Model: HY3050V
HY30100V
Type/Serial No: Electric Air Compressor
Net Installed Power: HY3050V –2.2kW
HY30100V –2.2kW
The technical document is kept by: Roland Llewellin, Genpower Ltd
Issac Way, Pembroke Dock,
Pembrokeshire, SA72 4RW.
The conformity assessment procedure followed was in accordance with the annex V of the Directive.
Notified Body:
Measured Sound Power Level:
Guaranteed Sound Power Level:
A copy of this certificate has been submitted to the European Commission and the EU Member State
United Kingdom.
Place of Declaration: Genpower Ltd, Isaac Way,
Pembroke Dock, Pembrokeshire, SA72 4RW.
Signed by: Roland Llewellin
Date:
Position in Company: Managing Director
Name and address of manufacturer or Authorised representative:
Genpower Ltd
Isaac Way, Pembroke Dock,
Pembrokeshire, SA72 4RW
12. DECLARATION OF CONFORMITY

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13.0 POSTAL ADDRESS Genpower Ltd, Isaac Way,
London Road, Pembroke Dock,
Pembrokeshire.
SA72 4RW. UK.
13.1 TELEPHONE [phone]
13.2 FAX [phone]
13.3 SUPPORT
13.4 WEBSITE
[email protected]
www.hyundaipowerproducts.co.uk
14.0 Proof of purchase will be required before you make a warranty claim.
Full warranty terms and conditions can be found on the HYUNDAI POWER
PRODUCTS website:
www.hyundaipowerproducts.co.uk
15.0 Our manuals are constantly being reviewed and updated.
However if you find and error, omission or something you find unclear, please
contact your dealer for assistance.
15.1 Our latest manuals are also placed online.
15.2 We reserve the right to make any modifications without prior notice whenever
necessary.
13. CONTACT DETAILS
14. WARRANTY
15. MANUAL UPDATES

19

Importer:
GENPOWER LTD
Isaac Way, London Road
Pembroke Dock, UNITED KINGDOM, SA72 4RW
T: +44 (0) 1646
687 880 F: [phone]
E: [e-mail]
www.hyundaipowerproducts.co.uk
Imported/Distributed by GENPOWER LTD for The United Kingdom & Ireland
Licensed by Hyundai Corporation, Korea