Hyundai HL630VL User manual

Attention Please
Subject : Matters needing attention for maintenance and accessories
1. First welcome you to have used our product and thank you for great coordination in business.
2. In case the equipment is in faults, it should be maintained by our Company or the company appointed
by our Company using standard parts.
3. At present, In some markets there have been some forged and fake imported parts and some
unauthorized and untrained companies or persons to maintain the products of our company, causing
many problems left and seriously affecting the equipment performance and operation life.
4. In view of the above, the customers are requested to pay attention to followings:
1) The adopting of non-standard parts may not have obvious effects on the equipment in short time,
however, it will certainly have a series of harmful effects later. In order to prevent the damage to the
equipment or the performance deterioration causing severer loss, never use non-standard parts.
2) When the customer is purchasing the parts, it is necessary to purchase products from our
company or the company authorized by our company for selling the parts, and be careful for the
discrimination. Welcome to contact our company if there is doubtful phenomenon.
3) If the customer requires to maintain the equipment, it is requested to contact our company or the
company authorized by our company.
4) In case of the equipment faults arising from the maintenance with non-standard parts or by the
unauthorized company or persons, our Company do not bear the responsibilities for the warranty
service, even within the Warranty period.
5) With the improvement of products, the contents of this manual may be lagging behind. Customers in
order to obtain the latest product information, please contact our company or our authorized dealer.
5. Thank you once again for the business cooperation at normal times.
With best regards

Special Explanation
Topic: special explanation of fuel system operation and maintenance
for loader
In order to let Hyundai loader for you to create greater economic benefits, please read this article
seriously.
Fuel quality is the important factors of make the engine to obtain ne performance and prolong service life
and realize low emission.
The main function of fuel is provide the required energy for diesel engine work and provide cooling and
lubrication for fuel inside the system precision components .The market supply of most of the diesel oil
can meet Hyundai loader installed diesel engine use requirement, but it has to meet the viscosity, cetane
number, sulfur content, cloud point, water and sediment content and performance requirements. Among
them, the viscosity, cetane number, cloud point and indicators in selecting the right after the diesel brand
generally its performance does not change, but the water and sediment index will because transportation,
storage, add and maintain undeserved causes such overweight, exceed the prescribed content
requirements (less than 0.05 volume percent). So as to increase the wear and tear of diesel engine fuel
system, causing the engine starting difculty, power loss, smoke when fault.
To this end, we please the Hyundai loader users and operators must do the following points:
1) Choose conform to the requirements of the use of diesel, don’t use small smelter and other production
the inferior diesel oil;
2) In diesel oil transportation, storage, added to take appropriate measures to reduce moisture and
impurity interfuse;
3) In strict accordance with “The operation maintenance manual “provisions of the maintenance period
of fuel system for drainage, lter replacement and maintenance work, and can shorten appropriately
according to working environment drainage and lter cartridge replacement cycle.
Thank you again for you choose the Hyundai products!
With best regards

Our Company has the right to continuously improve the products so as to promote the best
products to the market as possible as we can. These improvements can be implemented at
any time; however, we will not change the materials for the products being sold at that time.
The consumers should particularly be reminded of that they should regularly contact with the
Agent to ask for the newest information of the equipment.
These information may include the auxiliary equipment and optional ones, but you equipment
does not. If you need other devices, please contact with the Agent.
The pictures use in this Manual is only to visually depict the related sections of the equipment
and they may be different from the actually installed equipment.
Operation & Maintenance Manual

Contents 1
Contents
Safety................................................................................................................1-1
Advice for Operation of a HYUNDAI Wheel Loadar.....................................................1-1
Safety Labels................................................................................................................1-5
Unauthorized Modications..........................................................................................1-7
General Hazard Information.........................................................................................1-7
Before Starting Engine ...............................................................................................1-16
Operation of Loader ...................................................................................................1-20
Maintenance...............................................................................................................1-26
Battery........................................................................................................................1-34
Towing........................................................................................................................1-36
Shipping and transportation .......................................................................................1-37
Operation Controls..........................................................................................2-2
Component Locations ..................................................................................................2-2
Operator`s Area............................................................................................................2-4
Manipulating Facility and Monitoring System...............................................................2-6
Rocker Switch ............................................................................................................2-19
Monitoring System......................................................................................................2-22
Instrument Panel ........................................................................................................2-30
A/C System ................................................................................................................2-30
Stereo.........................................................................................................................2-32
Seat Adjustment.........................................................................................................2-38
Seat Belt.....................................................................................................................2-39
Ajustment of Rear-view Mirrorr...................................................................................2-40
Operation..........................................................................................................3-1
Advice for Operation of New Loader ............................................................................3-1
Operationg Manchine...................................................................................................3-6
Operation of Loader ...................................................................................................3-14
Operation Under Abnormal Conditions ......................................................................3-23

Contents 2
Inspection,Maintenance and Adjustment .....................................................4-1
Preparation and Setting of the Equipment Before Maintenance ..................................4-3
Recommended Lubricants Table .................................................................................4-4
Fluid Capacity...............................................................................................................4-5
Lubrication and Service Chart......................................................................................4-6
Maintenance Interval....................................................................................................4-9
Electrical system ........................................................................................................4-11
Bucket ........................................................................................................................4-13
Add Shim to Bucket....................................................................................................4-15
Tires ...........................................................................................................................4-16
Inspection of Bolt and Nut ..........................................................................................4-20
Maintenance under Special Conditions......................................................................4-21
Storage for a Long Term ............................................................................................4-22
Transportation .................................................................................................5-1
Transportation Machine................................................................................................5-1
Transportation Dimension ............................................................................................5-3
Trouble Shooting.............................................................................................6-1
Transmission System...................................................................................................6-1
Brakes System .............................................................................................................6-2
Hydraulic System for Working Device..........................................................................6-3
Steering Hydraulic System...........................................................................................6-4
Electrical System..........................................................................................................6-5
Specication ....................................................................................................7-1
Specication.................................................................................................................7-1
Working Range and Dimensions..................................................................................7-4
Working Capacities ......................................................................................................7-5
Approximate Weight of Workload Materials .................................................................7-7
Environment Protection..................................................................................8-1

Safety 1-1
Safety
ADVICE FOR OPERATION OF
WHEEL LOADAR
Unsafe use of the wheel loader could lead to serious injury
or death. Operating procedures, maintenance and equipment
practices or traveling or shipping methods that do not follow
the safety guidelines on the following pages could cause
serious, potentially fatal injuries or extensive damage to the
machine or nearby property.
Follow national and local road regulations
The wheel loader are not designed and manufactured for
driving on the road, mainly used for closed roads and elds
work. When wheel loader need to be transferred to other
working site, it should be loaded on truck or hanging truck for
transferring. Do need to temporarily drive on the road, should
get the permission according to the provisions of local laws
and regulations.
The wheel loader was manufactured mainly implementing the
following safety standards:
1. Mandatory terms in GB 25684.1-2010 <Earthmoving Equip-
ment Safety Part 1: General Requirement>
2. Mandatory terms in GB 25684.3-2010 <Earthmoving Equip-
ment Safety Part 3: Wheel Loader Requirement>
DANGER
WARNING
For your safety and that of others, carefully check the factors
that can lead to danger to minimize the pitfalls.