Hyundai HL970A User manual

CONTENTS
CONTENTS
EC declaration of conformity ----------------------------- 0-1
Foreword ----------------------------------------------------------- 0-2
Emission-related components warranty
(USA and CANADA only) --------------------------------- 0-2-1
Before servicing this machine --------------------------- 0-3
Table to enter S/No and distribution --------------------- 0-4
EC regulation approved ------------------------------------ 0-5
Safety labels ------------------------------------------------------ 0-6
Machine data plate -------------------------------------------- 0-17
Guide (direction, S/No, symbol) ------------------------ 0-18
1.SAFETY HINTS
1.SAFETY HINTS
1.California proposition 65 ---------------------------- 1-1
2.Safety rules
------------------------------------------------ 1-2
2.SPECIFICATIONS
2.SPECIFICATIONS
1.Major components -------------------------------------- 2-1
2.Specifications
---------------------------------------------- 2-2
3.Weight
--------------------------------------------------------- 2-6
4.Specification for major components
----------- 2-7
3.CONTROL DEVICES
3.CONTROL DEVICES
1.Cab devices ------------------------------------------------ 3-1
2.Cluster
-------------------------------------------------------- 3-2
3.Monitors
------------------------------------------------------ 3-13
4.Switches
----------------------------------------------------- 3-44
5.Control device
--------------------------------------------- 3-49
6.Air conditioner and heater
-------------------------- 3-53
7.Others
--------------------------------------------------------- 3-56
4.OPERATION
4.OPERATION
1.Suggestion for new machine ---------------------- 4-1
2.Check before starting the engine
--------------- 4-2
3.Starting and stop the engine
---------------------- 4-3
4.Warming-up operation
-------------------------------- 4-8
5.Operation of the working device
----------------- 4-9
6.Traveling of the machine
----------------------------- 4-10
7.Efficient working method
---------------------------- 4-15
8.Adjustment of the work equipment
------------- 4-22
9.Operation in the special work sites
------------- 4-23
10.Storage
-------------------------------------------------------- 4-25
11.Exhaust system cleaning
------------------------------ 4-27
12.Open the engine hood
---------------------------------- 4-28
13.Attachment manually lowering
---------------------- 4-31
5.
5.
TRANSPORTATION
TRANSPORTATION
1.Road traveling -------------------------------------------- 5-1
2.Preparation for transportation
-------------------- 5-2
3.Loading the machine
--------------------------------- 5-3
4.Fixing the machine
------------------------------------- 5-4
5.Loading and unloading by crane
---------------- 5-6
6.Towing the machine
------------------------------------- 5-7
6.MAINTENANCE
6.MAINTENANCE
1.Instructions ------------------------------------------------- 6-1
2.Tightening torque
--------------------------------------- 6-5
3.Spec of fuel, coolant and lubricants
----------- 6-8
4.Maintenance check list
------------------------------- 6-10
5.Maintenance chart
------------------------------------- 6-13
6.Service instruction
------------------------------------- 6-15
7.Electrical system
---------------------------------------- 6-53
8.Air conditioner and heater
-------------------------- 6-56
7.TROUBLESHOOTING GUIDE
7.TROUBLESHOOTING GUIDE
1.Engine -------------------------------------------------------- 7-1
2.Electrical system
---------------------------------------- 7-2
3.Power train system
--------------------------------------- 7-3
4.Hydraulic system
--------------------------------------- 7-4
8.OTHERS
8. OTHERS
1.Central grease lubrication system ----------- 8-1
2.Quick coupler
------------------------------------------- 8-9
INDEX
INDEX ------------------------------------------------------------ 9-1

0-1
This declaration of conformity is issued under the sole responsibility of manufacturer:
HYUNDAI CONSTRUCTION EQUIPMENT CO., LTD.
12th Fl., Hyundai Bldg.75,Yulgok-ro, Jongno-gu,
Seoul 03058, Korea
Hyundai Construction Equipment Europe N.V located at Hyundailaan 4, 3980 Tessenderlo, Belgium, as
authorized repre sentative in the European Community is authorized to compile the technical construction
file and declares that the product:
Type: *********
Model: ******
Serial number (PIN): *****************
is in conformity with the relevant provisions of the Community harmonization legislation:
2006/42/EC - Machinery directive
2014/30/EU - Electromagnetic compatibility directive
2000/14/EC - Noise emission outdoor equipment directive
2002/44/EU - Exposure of workers to vibration risks directive
their amendments, and other applicable directives.
EMC (2014/30/EU)
Certificate number: ***********
Date: DD/MM/YYYY
Notified body: ************
Noise levels (2000/14/EC)
Certificate number: *****************
Date: DD/MM/YYYY
Conformity assessment proc.: Annex VIII Full Quality Assurance
Notified body: *****************
*************
Measured sound power level: nnn.n dB(A)
Guaranteed sound power level: nnn.n dB(A)
Engine information
Manufacturer : *********
Engine model name: ********
Type-approval number: ***********
Stage (Regulation) : STAGE ** (**/**/**)
Gross Power (SAE J1995): ***kW / ****rpm
Net Power (SAE J1349): ***kW / ****rpm
Harmonized standards, other technical standards and specifications applied:
EN 474-1:2006+A*:**** (EMM - Safety - Part 1);EN 474-3:2006+A*:**** (EMM - Safety - Part 3); EN ISO
3471:2008 (EMM - ROPS:Lateral/Vertical/Longitudinal loads);EN ISO 3449:2008 (EMM - FOPS:Level II
cabin);ISO 2631-1:1997 & ISO 2631-1:1997/Amd1 :2010 (Whole-body vibration);EN ISO 5349-1:2001
&EN ISO 5349-2:2001 & EN ISO 5349-2:2001/A1:2015 (Hand-arm vibration)
**********
Managing Director
Place, date of issue: Tessenderlo Belgium, DD MMYYYY
EC Declaration of Conformity
(Original instruction)

0-2
This manual contains a number of instructions and safety recommendations regarding driving, han-
dling, lubrication, maintenance, inspection and adjustment of the machine.
The manual is to promote safety maintenance and enhance machine performance.
Keep this manual handy and have all personnel read it periodically.
If you sell the machine, be sure to give this manual to the new owners.
This machine complies with EC directive "2006/42/EC".
1.
Read
Read and
understand
understand this manual before operating the machine.
This operator's manual may contain attachments and optional equipment that are not available in
your area.Please consult your local Hyundai distributor for those items you require.
Improper operation and maintenance of this machine can be hazardous and could result in serious
injury or death.
Some actions involved in operation and maintenance of the machine can cause a serious accident,
if they are not done in a manner described in this manual.
The procedures and precautions given in this manual apply only to intended uses of the machine.
If you use your machine for any unintended uses that are not specifically prohibited, you must be
sure that it is safe for you and others.In no event should you or others engage in prohibited uses of
actions as described in this manual.
Some illustrations in this manual show details or attachments that can be different from your
machine.Covers and guards might have been removed for illustrative purposes.
2.
Inspect
Inspect the jobsite and
follow
follow the safety recommendations in the
safety hints
safety hints section before oper-
ating the machine.
3.Use
genuine Hyundai spare parts
genuine Hyundai spare parts for the replacement of parts.
We expressly point out that Hyundai will not accept any responsibility for defects resulting from non-
genuine parts or non workmanlike repair.
In such cases Hyundai cannot assume liability for any damage.
Continuing improvements in the design of this machine can lead to changes in detail which may not
be reflected in this manual. Consult Hyundai or your Hyundai distributor for the latest available infor-
mation for your machine or for questions regarding information in this manual.
FOREWORD
FOREWORD

Hyundai shall have obligation under the EPA (Environmental Protection Agency) regulation of warranty
about Emission-related components.This warranty shall exist for 3,000 hours or five years, whichever
occurs first.
Naturally, this warranty does not cover to damage arising from accident, misuse or negligence, use of
non-Hyundai parts, or from alterations not authorized by Hyundai.
※
Emission-related components according to the EPA regulation.
Emission-related components according to the EPA regulation.
1.Air-induction system.
2.Fuel system.
3.Ignition system.
4.Exhaust gas recirculation systems.
5.After treatment devices.
6.Crankcase ventilation valves.
7.Sensors.
8.Electronic control units.
(USA AND CANADA ONLY)
EMISSION-RELATED COMPONENTS
EMISSION-RELATED COMPONENTS
WARRANTY
WARRANTY
0-2-1

0-3
It is the responsibility of the owner and all service and maintenance personnel to avoid accidents and
serious injury by keeping this machine properly maintained.
It also is the responsibility of the owner and all service and maintenance personnel to avoid accidents
and serious injury while servicing the machine.
No one should service or attempt to repair this machine without proper training and supervision.
All service and maintenance personnel should be thoroughly familiar with the procedures and precau-
tions contained in this manual.
All personnel also must be aware of any federal, state, provincial or local laws or regulations covering
the use and service of construction equipment.
The procedures in this manual do not supersede any requirements imposed by federal, state, provin-
cial or local laws.
Hyundai can not anticipate every possible circumstance or environment in which this machine may be
used and serviced.
All personnel must remain alert to potential hazards.
Work within your level of training and skill.
Ask your supervisor if you are uncertain about a particular task. Do not try to do too much too fast.
Use your common sense.
BEFORE SERVICINGTHIS MACHINE
BEFORE SERVICING THIS MACHINE
How to adjust the language of monitor
How to adjust the language of monitor
User can select preferable language and all displays are changed the selected language.
Press
※
Please refer to the page 3-34 for the monitor.
※
Press Press Press

0-4
TABLETO ENTER SERIAL NO. AND DISTRIBUTOR
TABLETO ENTER SERIAL NO. AND DISTRIBUTOR
Machine Serial No.
Engine Serial No.
Manufacturing year
Manufacturer
Address
Distributor for U.S.A
Address
Distributor for Europe
Address
Dealer
Address
Hyundai Construction Equipment co., Ltd.
12th, Fl., Hyundai Bldg.75,Yulgok-ro, Jongno-Gu,
Seoul, 03058, Korea
Hyundai Construction Equipment U.S.A, Inc
6100 Atlantic Boulevard Norcross
GA 30071
U.S.A
Hyundai Construction Equipment Europe N.V.
Hyundailaan 4
3980Tessenderlo
Belgium

0-5
· Noise level (EN474-1 :2006 and 2000/14/EC) are as followings.
LWA : 107
dB (EU only)
LPA : 70
dB
· The value of vibrations transmitted by the operator's seat are lower than standard value of (EN474-1
:2006 and 2002/44/EC)
EC REGULATION APPROVED
EC REGULATION APPROVED

0-6
1 Start motor
2 Turbocharger cover
3 Hyd oil level
4 Ride control (option)
5 Grease (A)
6 Grease (B)
7 Bucket stopper
8 Max h/reach
9 Roll over
10 ROPS cab
11,12 Steering warning-LH/RH
13 Engine start caution
14 Control ideogram
15 Air conditioner filter
16 Electric welding
17 Hammer
18 Lift & tie
19 Air cleaner
20 Bio oil
21 Fueling
22 Battery accident
23 Hyd oil lub
24 High pressure hose
26 Manual lowering valve
27 Engine door shearing
28 Alternate exit
30 Service instruction
31 Fire extinguisher
32 Start procedure
33 Diesel exhaust fluid
34 Specification sheet
35 Grease (center)
36 Keep clear/Reflect
37 Name plate
38 ROPS plate
39 Accumulator
40 Joystick steering (option)
41 Caution (water separator,
turbocharger)
43 Fuel cut off
44 Ultra low sulfur diesel
45 Refrigerant
46 Use handrail
47 No step
48 Quick coupler (option)
49 Emergency fire hole
50 Engine name plate
1. LOCATION
1. LOCATION
Always keep these labels clean. If they are lost or damage, attach them again or replace them with a
new label.
CAB INSIDE-LH
CAB INSIDE-RH
14
28
17
VIEW A
1(RH)
A
ACCUMULATOR
4
27 21
44
162225
18
AIR CLEANER
19
73011,1224
26 5,6 15(RH)
2
23
3
43
18 36
39
35
8
31
9
40
38
32
37
18 33(RH) 45 46
48
20
10 41 13 34
47
50
49
B - B
B
B
SAFETY LABELS
SAFETY LABELS
970A0FW10

0-7
2. DESCRIPTION
2. DESCRIPTION
START MOTOR
START MOTOR (item 1)
This warning label is positioned on the left
side of the engine hood.
Start the engine only from the operator’s
Start the engine only from the operator’s
compartment. Never short across the
compartment. Never short across the
starter terminals or across the batteries.
starter terminals or across the batteries.
Shorting could bypass the engine neutral
Shorting could bypass the engine neutral
start system. Shorting could also dam-
start system. Shorting could also dam-
age the electrical system.
age the electrical system.
1)
1)
77070FW05
HYDRAULIC OIL LEVEL
HYDRAULIC OIL LEVEL (item 3)
This warning label is positioned on the left
side of hydraulic oil tank.
Place the bucket on the ground whenever
Place the bucket on the ground whenever
servicing the hydraulic system.
servicing the hydraulic system.
Check oil level on the level gauge.
Check oil level on the level gauge.
Refill the recommended hydraulic oil up
Refill the recommended hydraulic oil up
to specified level if necessary.
to specified level if necessary.
3)
3)
※
※
21070FW02
STOP
7609A0FW06
RIDE CONTROL
RIDE CONTROL (item 4)
This warning label is positioned on the front
frame.
Before checking the boom operation sys-
Before checking the boom operation sys-
tem,
tem,
1. Bucket should be laid on the ground.
2. Turn start switch to "ON" position and
press the button on monitor to operate
ride control function.
3.Depressurize boom head by joystick.
(boom down or floating)
Before checking the boom operation system,
the button on monitor to operate
CAUTION
1.Bucket should be laid on the ground.
3.Depressurize boom head by joystick
(Boom down or Floating)
2.Turn starter switch to “ON” position and press
ride control function.
970A0FW90
4)
4)
There are several specific warning labels on this machine please become familiarized with all warn-
ing labels.Replace any safety label that is damaged, or missing.If a safety label is attached to a part
that is replaced, install a safety label on the replacement part.
TURBOCHARGER COVER
TURBOCHARGER COVER (item 2)
This warning label is positioned on the tur-
bocharger cover.
Do not touch turbocharger or it may
Do not touch turbocharger or it may
cause severe burn. When the engine is
cause severe burn. When the engine is
running or immediately after engine shut
running or immediately after engine shut
down.
down.
2)
2)

0-8
MAX HEIGHT
MAX HEIGHT (item 8)
This warning label is positioned on the left
side window of the cab.
Serious injury or death can result from
Serious injury or death can result from
contact with electric lines.
contact with electric lines.
An electric shock being received by
An electric shock being received by
merely coming into the vicinity of an elec-
merely coming into the vicinity of an elec-
tric lines, the minimum distance should
tric lines, the minimum distance should
be kept considering the supply voltage as
be kept considering the supply voltage as
page 1-22.
page 1-22.
6)
6)
ROLL OVER
ROLL OVER (item 9)
This warning label is positioned on the left
side window of the cab.
Structural damage, an overturn, modifi-
Structural damage, an overturn, modifi-
cation, alternation, or improper repair can
cation, alternation, or improper repair can
impair this structure's protection capabili-
impair this structure's protection capabili-
ty thereby voiding this certification.
ty thereby voiding this certification.
Always use seat belt when operating
Always use seat belt when operating
your machine. Always check the condi-
your machine. Always check the condi-
tion of the seat belt and the condition of
tion of the seat belt and the condition of
the mounting hardware before you oper-
the mounting hardware before you oper-
ate the machine.
ate the machine.
7)
7)
77070FW14
STEERING WARNING
STEERING WARNING (item 11, 12)
The warning label is positioned on the both
side of the front frame.
No clearance for person in this area
No clearance for person in this area
when machine turns.
when machine turns.
Severe injury or death from crushing
Severe injury or death from crushing
could occur.
could occur.
8)
8)
77070FW07
BUCKET STOPPER
BUCKET STOPPER (item 7)
This warning label is positioned on the mid-
dle of the boom.
When working under or around the buck-
When working under or around the buck-
et or linkage, with bucket raised, proper
et or linkage, with bucket raised, proper
support must be provided for the bucket
support must be provided for the bucket
and/or the linkage.
and/or the linkage.
5)
5)
7803AFW05
7803AFW16