Hyundai HYW2400P User manual

PRESSURE WASHER
Models HYW2400P
User Manual

Attention: Read through the complete
manual prior to the initial use of your
pressurewasher.
Using the Operating manual
The operating manual is an important part of your pressure washer
and
should be read thoroughly before initial use, and referred to
often to make
sure adequate safety and service concerns are being
addressed.
Reading the instruction manual thoroughly will help avoid any
personal
injury or damage to your machine. The information in this
manual will offer
you the most effective tools for cleaning as well
as the safest. By knowing
how best to operate this machine you
will be better positioned to show
others who may also operate the
unit.
This manual contains information for the complete range of
pressure
washers and is placed in an order, starting from the
safety requirements, to
the operating functions of your machine.
You can refer back to the manual
at any time to help troubleshoot
any specific operating functions, so store
it with the machine at all
times.
Notice
Actual pressure released at the point of discharge may vary by
machine
due to varying factors including: Volume of water being
fed to the machine
by the water source, the inclusion of a
Chemical injector in the line, or
variations in Engine performance.
Page 2

RECORD of IDENTIFICATION NUMBERS 4
SAFETY 5 – 11
COMPONENT LOCATIONS 12
ASSEMBLY 13
PRE-OPERATION CHECKLIST 14
STARTING YOUR WASHER 15 – 18
STOPPING DOWN YOUR WASHER 19
QUICK RELEASE NOZZLES 20
USING BLACK SOAP NOZZLE 21
TROUBLESHOOTING 24
STORAGE 25 – 26
DECLARATION of CONFORMITY 26
MAINTENANCE SCHEDULE 27
GENPOWER CONTACT DETAILS 27
Page 3

Record of Identification Numbers
PressureWasher
If you need to contact an Authorized Dealer or Customer Service line for
information on servicing, always provide the product model and
identification numbers.
You will need to locate the model and serial number for the machine and
record the information in the places provided below.
Date of Purchase:
Dealer Name:
DealerPhone:
Product Identification Numbers
Model Number:
SerialNumber:
Engine
Model Number:
Page 4

SAFETY
IMPORTANT SAFETYINSTRUCTIONS
SAVETHESEINSTRUCTIONS
WARNING – When using this product basic precautions should always be
followed, including the following:-
1. Read all the instructions before using the product.
2. To reduce the risk of injury, close supervision is necessary when a
product is used near children.
3. Know how to stop the product and bleed pressures quickly. Be
thoroughly familiar with the controls.
4. Stay alert – watch what you are doing.
5. Do not operate the product when fatigued or under the influence of
alcohol or drugs.
6. Keep operating area clear of all persons
7. Do not overreach or stand on unstable support. Keep good
footing and balance at all times.
8. Follow the maintenance instructions specified in the manual.
Page 5

Understanding the Machine Safety Labels
The machine safety label shown below is placed on your machine
to draw attention to potential safety hazards.
WARNING!
Do not leave unit running longer than 1 minute
without using or the pump will overheat
Do not let unit freeze.
Always wear eye protection.
High pressure sprays can cause serious bodily
injury. Use with Caution.
Warranty is void if you exceed preset pressure
causing severe damage to pump and unloader.
Do not use pressure washer in enclosed space
without ventilation. Carbon Monoxide Kills.
Page 6

Save these Instructions
SafetyRules This is the safety alert symbol. It is used to
alert you to potential personal injury hazards.
Obey all safety
messages that follow this symbol to avoid
possible injury or death.
The safetyalert symbol ( ) is used with a signal word (DANGER,
CAUTION,WARNING), a pictorial and/or a safetymessage to alert you to
hazards.
DANGER indicates a hazard which, if not avoided, will result in death or
seriousinjury.
WARNING indicates a hazard which, if not avoided, could result in death
or serious injury.
CAUTION indicates a hazard which, if not avoided, might result in minor or
moderate injury.
NOTICE indicates a situation that could result in equipment damage.
Follow safety messages to avoid or reduce the risk of injury or death.
Page 7

DANGER
Risk of electrocution.
Contact with power source can cause electric shock or
burn.
• NEVERspraynear powersource.
WARNING
Fuel and its vapors are extremelyflammable and
explosive.
Fire or explosion can cause severe burns or death.
When AddingorDrainingFuel
• Turn pressure washer OFF and let it cool at least 2 minutes before
removing fuel cap. Loosen cap slowly to release pressure in tank.
• Fill or drain fuel tank outdoors.
• DO NOT overfill tank. Allow space for fuel expansion (25mm from top).
• If fuel spills, wait until it evaporates before starting engine.
• Keep fuel away from sparks, open flames, pilot lights, heat, and other
ignition sources.
• DO NOT light a cigarette or smoke.
When StartingEquipment
• Ensure spark plug, exhaust, fuel cap, and air cleaner are in place.
• DO NOT crank engine with spark plug removed.
When OperatingEquipment
• DO NOT tip engine or equipment at angle which causes fuel to spill.
• DO NOT sprayflammable liquids.
WhenTransportingorRepairingEquipment
• Transport/repair with fuel tank EMPTY or with fuel shutoff valve OFF.
• Disconnect spark plug wire.
When Storing Fuel or Equipment with Fuel in Tank
• Store away from furnaces, stoves, water heaters, clothes dryers, or
other appliances that have pilot light or other ignition source because
they can ignite fuel vapors.
Page 8

WARNING
Engine exhaust fumes contain carbon monoxide, an
odourless, colourless, poison gas.
Breathing carbon monoxide can cause headache,
fatigue, dizziness, vomiting, confusion, seizures, nausea,
fainting or death.
Some chemicals or detergents may be harmful if
inhaled or ingested, causing severe nausea, fainting, or
poisoning.
• ONLY operate pressure washer outdoors.
• Do not allow exhaust gas from entering a confined area through
windows, doors, ventilation intakes or other openings.
• DO NOT start or run engine indoors or in an enclosed area, even if
windows and doors are open.
• Use a respirator or mask whenever there is a chance that vapours may
beinhaled.
• Read all instructions with the mask so you are certain the mask will
provide the necessary protection against inhaling harmful vapours.
WARNING
Starter cord kickback (rapid retraction) can result in
bodily injury. Kickback will pull hand and arm toward
engine faster than you can let go.
Broken bones, fractures, bruises, or sprains could result.
• NEVER pull starter cord without first releasing spray gun pressure.
• When starting engine, pull cord slowly until resistance is felt and then
pull rapidly to avoid kickback.
• After each starting attempt, where engine fails to run, always point
spray gun in safe direction and squeeze spray gun trigger to release high
pressure.
• Firmlygrasp spray gun with both hands when using high pressure
spray to avoid injury when spray gun kicks back.
Page 9

WARNING
Use of pressure washer can create puddles and
slipperysurfaces.
Kickback from spray gun can cause you to fall.
• Operate pressure washer from a stable surface.
• The cleaning area should have adequate slopes and drainage to
reduce the possibility of a fall due to slippery surfaces.
• Be extremely careful if you must use the pressure washer from
scaffolding or any other similar location.
• Firmlygrasp spray gun with both hands when using high pressure
spray to avoid injury when spray gun kicks back.
WARNING
Contact with exhaust area can result in serious burns.
Exhaust heat/gases can ignite combustibles, structures
or damage fuel tank causing a fire.
• DO NOT touch hot parts and AVOID hot exhaust gases.
• Allow equipment to cool before touching.
• Keep at least 5 feet (1.5 m)of clearance on all sides of pressure washer
including overhead.
WARNING
Risk of eye injury.
Spray can splash back or propel objects.
• Always wear safety goggles when using this equipment or in vicinity of
where equipment is in use.
• Before starting the pressure washer, be sure you are wearing adequate
safety goggles.
• NEVER substitute safety glasses for safetygoggles.
Page 10

WARNING
The high pressure stream of water that this equipment
produces can cut through skin and its underlying tissues,
leading to serious injury and possible amputation.
Spray gun traps high water pressure, even when engine
is stopped and water is disconnected, which can cause
injury.
• DONOT allow CHILDRENtooperate pressure washer.
• NEVERrepairhighpressurehose.Replaceit.
• NEVER repair leaking connections with sealant of any kind. Replace
O-ring or seal.
• NEVER connect high pressure hose to nozzle extension.
• Keep high pressure hose connected to pump and spray gun while
system is pressurised.
• ALWAYS point spray gun in safe direction and squeeze spray gun
trigger, to release high pressure, every time you stop engine.
• NEVER aim spray gun at people, animals, or plants.
• DO NOT secure spray gun in open position.
• DO NOT leave spraygun unattended while machine is running.
• NEVER use a spray gun which does not have a trigger lock or trigger
guard in place and in working order.
• Always be certain spray gun, nozzles and accessories are correctly
attached.
WARNING
Starter and other rotating parts can entangle hands,
hair, clothing, or accessories.
•NEVER operate pressure washer without protective housing or
covers.
•DO NOT wear loose clothing, jewelry or anything that may be caught
in the starter or other rotating parts.
• Tie up long hair and remove jewelry.
Page 11

WARNING
Unintentional sparking can result in fire or electric shock.
When Adjusting or Making Repairs to Your PressureWasher
• Disconnect the spark plug cap from the spark plug and place it where
it cannot contact spark plug.
When Testing forEngine Spark
• Use approved spark plug tester.
• DO NOT check for spark with spark plug removed.
NOTICE
High pressure spraymaydamage fragile items including glass.
• DO NOT point spray gun at glass when using red 0° spray tip.
• NEVER aim spraygun at plants.
NOTICE
Improper treatment of pressure washer can damage it and shorten its
life.
• If you have questions about intended use, ask your dealer or contact
nearest authorised dealer.
• NEVER operate units with broken or missing parts, or without
protective housing or covers.
• DO NOT by-pass any safety device on this machine.
• DO NOT tamper with governed speed.
• DO NOT operate pressure washer above rated pressure.
• DO NOT modifypressure washer in any way.
• Before starting pressure washer in cold weather, check all parts of the
equipment to be sure ice has not formed there.
• NEVER move machine by pulling on hoses. Use handle provided on
unit.
• Check fuel system for leaks or signs of deterioration, such as chafed or
spongy hose, loose or missing clamps, or damaged tank or cap.
• Correct all defects before operating pressure washer.
Page 12

COMPONENT LOCATIONS
1. Nozzles: Detergent, 0°, 15°, 40° for high pressure cleaning applications
2. High Pressure Hose Inlet Connect to pump
3. High Pressure Hose Outlet Connect to trigger lance
4. Water Inlet Connection For garden hose
5. Water Outlet Connection Connect to HP hose inlet
6. Thermal Release Valve Protects pump from overheating
7. Fuel Cap Insert fuel into tank here
8. Recoil Start Pulled to start the engine
9. Oil Filler Cap Fill oil up the top of the threads
10. Exhaust Will get very hot during operation
11. Primer Bulb Press repeatedly before attempting to start the engine
12. High Pressure Lance Holder Place the lance here when not in use
13. High Pressure Hose Holder Coil and place the hose here when not in use
14. Heavy Duty Wheels Designed to handle gravel and other tough terrain
15. Lance Trigger BodyConnect to lance pipe
16. Lance Trigger Pull this when starting the washer to relieve pressure, then use to turn
the water on and off
17. Lance Nozzle Quick Release Connection Pull back the collar to fit nozzles
Read this operating manual and safety rules
before operating your pressure washer.
15
1
16
2
12
7
13
11
8
3
9
10
1
4
14
5
6
Page 13

ASSEMBLY
Your pressure washer requires some assembly and is readyfor use after it
has been properly serviced with the recommended oil and fuel.
If you have any problems with the assembly of your pressure washer,
please call the help line. If calling for assistance, please have the model
and serial number from the data tag available.
Unpack the Pressure Washer
1. Remove the parts bag, accessories, and inserts included with your
pressurewasher.
2. Remove machine from box.
3. Ensure you have all included items prior to assembly.
Attach Handle
1. Place handle (A) onto handle supports (B) connected to main unit. Make
sure holes (C) in handle align with holes on handle supports.
2. Insert carriage bolts through holes from outside of unit and attach a
plastic knob from inside of unit. Tighten by hand.
3. Insert multi-colored quick release spray nozzles and other supplied
accessories in spaces provided on handle.
Page 14

PRE-OPERATION CHECKLIST
Follow the Checklist Below Prior to Using the Machine Each Time
1. Check to ensure the engine oil is at the proper level. Use SAE 15W40
Oil
2. Check the 2 handle knobs to ensure they are tight and will not vibrate
loose.
3. Add fuel to the petrol tank - Regular Unleaded Petrol
4. Connect and tighten the garden hose to the garden hose attachment.
** Water must be turned on prior to starting the washer, pull the
spray trigger to ensure water is moving the through the lines and out
the nozzle without any leaks before starting the unit.**
5. Review the safety guidelines in the manual prior to starting the unit.
If you have any issues operating the pressure washer, call the customer
serviceline.
WARNING
Always check the level of the engine and pump oil prior
to starting the washer.
• Failure to do so could cause the engine and pump to seize if the oil is
low or empty.
Connect Hose and Water Supply to Pump Before Starting
WARNING
DO NOT start your pressure washer without the water
supply turned on.
•Failure to do so will result in damaging the pump from overheating
and void the warranty.
Page 15

STARTING YOUR WASHER
How to Start Your Pressure Washer
To start your pressure washer for the first time, follow these instructions
step-by-step. This starting information also applies if you have let the
pressure washer sit idle for at least a day.
1. Place pressure washer near an outside water source capable of
supplying water at a flow rate greater than 14.4 Litres per minute and
no less than 20 PSI at pressure washer end of garden hose. DO NOT
siphon supply water.
2. Make sure unit is in a level position.
3. Connect garden hose to water inlet on pressure washer pump.
NOTICE
DO NOT run the pump without the water supply connected and
turned on.
•Damage to equipment resulting from failure to follow this instruction
will void the warranty.
4. Attach wand extension to spray gun. Tighten by hand.
5. Choose desired nozzle, pull back nozzle extension collar, insert nozzle
and release collar. Tug on nozzle to make sure it is securely in place.
See Nozzle Selection Section.
Page 16

6. Uncoil high pressure hose and attach one threaded end of the hose to
base of spray gun.
WARNING
The high pressure stream of water that this
equipment produces can cut through skin and its
underlying tissues, leading to serious injury and
possible amputation.
•NEVER connect high pressure hose to nozzle extension.
•Keep high pressure hose connected to pump and spray gun while
system is pressurized.
•Always be certain spray gun, nozzles and accessories are correctly
attached.
7. Similarly, screw the other end of the high pressure hose to high pressure
outlet on pump.
8. TurnWater Supply on, point gun in a safe direction and squeeze the
trigger to purge the pump of air and debris. Do this for at least 30
seconds.
9. Take a look at all connections to make sure there are no leaks or loose
connections.
10. Connect the garden hose to the water inlet. Tighten by hand.
11. To start the machine, locate the engine switch on the side of the
engine, and switch it to the ON position. (see component chart to
locate switch) Check to ensure fuel valve is in the ON position and if
starting cold apply the choke.
12. Always release water pressure bysqueezingtrigger gun.
13. Pull recoil cord slowly until resistance is felt and then pull rapidly to
avoid kickback. Make sure to position yourself in a balanced position.
DO NOT place hand on engine exhaust for balance, this will result in
severeburns.
Page 17

WARNING
Running engine gives off carbon monoxide, an
odourless, colourless, poison gas.
Breathing carbon monoxide can cause headache,
fatigue, dizziness, vomiting, confusion, seizures,
nausea, fainting or death.
•Operate pressure washer ONLY outdoors.
•Keep exhaust gas from entering a confined area through windows,
doors, ventilation intakes, or other openings.
•DO NOT start or run engine indoors or in an enclosed area, even if
windows and doors are open.
IMPORTANT: Before starting the pressure washer, be sure you
are wearing adequate safety goggles.
WARNING
Risk of eye injury.
Spray can splash back or propel objects.
• Always wear safety goggles when using this equipment or in vicinity of
where equipment is in use.
•Before starting the pressure washer, be sure you are wearing
adequate safetygoggles.
• NEVER substitute safety glasses for safetygoggles.
Page 18

WARNING
Starter cord kickback (rapid retraction) can result in
bodily injury. Kickback will pull hand and arm toward
engine faster than you can let go.
Broken bones, fractures, bruises, or sprains could
result.
•NEVER pull starter cord without first relieving spray gun pressure.
•When starting engine, pull cord slowly until resistance is felt and then
pull rapidly to avoid kickback.
•After each starting attempt, where engine fails to run, always point
spray gun in safe direction and squeeze spray gun trigger to release
highpressure.
•Firmly grasp spray gun with both hands when using high pressure
spray to avoid injury when spray gun kicks back.
WARNING
The high pressure stream of water that this equipment
produces can cut through skin and its underlying
tissues, leading to serious injury and possible
amputation.
Spray gun traps high water pressure, even when engine
is stopped and water is disconnected, which can cause
injury.
•DO NOT allow CHILDREN to operate pressure washer.
• NEVERrepairhighpressurehose.Replaceit.
•NEVER repair leaking connections with sealant of any kind. Replace
O-ring or seal.
• NEVER connect high pressure hose to nozzle extension.
•Keep high pressure hose connected to pump and spray gun while
system is pressurized.
•ALWAYS point spray gun in safe direction and squeeze spray gun
trigger, to release high pressure, every time you stop engine.
• NEVER aim spray gun at people, animals, or plants.
• DO NOT secure spray gun in open position.
• DO NOT leave spraygun unattended while machine is running.
•NEVER use a spray gun which does not have a trigger lock or trigger
guard in place and in working order.
•ALWAYS be certain spray gun, nozzles and accessories are correctly
attached.
Page 19

SHUTTING DOWN YOUR WASHER
WARNING
Contact with exhaust area can result in serious burns.
Exhaust heat/gases can ignite combustibles, structures
or damage fuel tank causing a fire.
•DO NOT touch hot parts and AVOID hot exhaust gases.
• Allow equipment to cool before touching.
•Keep at least1.5m (5 feet) of clearance on all sides of pressure
washer including overhead.
How to Shut Down Your Pressure Washer
1. Release spray gun trigger and let engine idle down.
2. Turn the engine switch to the OFF position.
3. ALWAYS point spray gun in a safe direction, squeeze spray gun trigger
to release retained high water pressure.
IMPORTANT: Spray gun traps high water pressure, even when engine is
stopped and water is disconnected. Couplings will not release if under
pressure.
WARNING
The high pressure stream of water that this equipment
produces can cut through skin and its underlying
tissues, leading to serious injury and possible
amputation.
Spray gun traps high water pressure, even when engine
is stopped and water is disconnected, which can cause
injury.
•Keep high pressure hose connected to pump and spray gun while
system is pressurized.
•ALWAYS point spray gun in safe direction and squeeze spray gun
trigger, to release high pressure, every time you stop engine.
Page 20