IAE DraftMaster User manual

DraMaster
Installaon, Operaon & Maintenance Manual
v1.0-17/08/2022
Sophie Nicholls

2
Illustraons
Fig 2
Fig 1
Fig 3 Fig 4

3
Contents
Health & Safety 4
Parts List 5-7
How To Assemble
What To Assemble 8
Tools Required 8
Sliding Door Installaon 9-10
Side Door Installaon 11
Aaching Medicinal Bag Holder 11
Aaching Storage Rack 12
Aaching An Jump Rail 12
Aaching Weigh Scale Bracket 12
How To Operate 13
Opposite Hand Set-up 14
How To Transport 14
Weigh Scale Span Calibraon
Introducon 15
Preparaon 15
W-0 Calibraon Process 15
TW Calibraon Process 16
W210 Calibraon Process 17
W310/W810 Calibraon Process 18
Maintenance & Storage
General Guidance 19
Paint & Protecve Systems 19

4
Health & Safety
Please take note of the following before using the DraMaster for the safety of all animals
and personnel.
· IMPORTANT! Read these instrucons carefully before use and keep them for
future reference. The safety of your animals may be affected if you do not follow
these instrucons.
· Personal protecon may be required for some stages of installaon.
· CAUTION! When handling heavy equipment, some stages of installaon may
require at least two people.
· DO NOT lean on or exert undue pressure on parally assembled or loose
equipment.
· IMPORTANT! Read the accompanying manual for the weigh scale.
· NO! bolt threads should be le exposed on areas where sheep traffic is expected.
· CAUTION! CHECK POSTURE when liing/moving the DraMaster, using the
transport handles personnel must keep the load close to the body while liing and
avoid twisng the back or leaning sideways.
· ALWAYS! Check all parts are present before use.
· Make sure that the main body is situated in level ground.
If you have any quesons or comments regarding the DraMaster, we will be glad to hear
them either through our website www.iae.co.uk or by contacng your local IAE dealership.

5
Parts List DraMaster Main Body
Be aware some components transparent for
clarity & reference page 6 for BOM table
Fig 5 Fig 6
Fig 8
Fig 7
Fig 9
Fig 10

6
BOM ID PART_NO IAE_DESCRIPTION
1.1 1002452 3 Way Draer Outer Crate
1.2 1002470 3 Way Draer Inner Cage
1.3 1002551 HR SHT 8 90X62X102 Profiled BTF
1.4 1002806 Load Cell T85-N-300kg 500mm Cable
1.5 1002552 HR SHT 5 50X30 Profiled
1.6 1002557 Load Cell T85-N-300kg 1650mm Cable
1.7 B152 1102 80 Blickle 250mm Polypro Wheel c/w RT
1.8 1002503 3 Way Draer LH Side Door
1.9 1002509 3 Way Draer RH Side Door
1.10 1002499 Lamb Weigher Transport Handles
1.11 1002446 180OD 8.4ID 30L Nylon Spacer
1.12 B003 3080 80 M8 X 80 Bolt BZP
1.13 B041 3001 08 M8 Washer Form A BZP
1.14 B041 3007 08 M8 Repair Washer (Form G)
1.15 B040 3002 08 M8 Full Nyloc Nut Type T BZP
1.16 1002564 3 Way Draer Axle
1.17 1002545 RND BRT 16 715L HoleX1 Chamfer End
1.18 1002542 21X45X81 HDPE Block 3XHoles
1.19 1002546 Sliding Bolt Housing
1.20 B051 3050 20 5X20 Selloc Pin BZP
1.21 1002544 Compression Spring 19.75OD 76L 1.63 Wire
1.22 B052 6048 00 4.8X10 STL Dome Head Mul-Grip Rivet
1.23 1002512 3 Way Draer Sliding Door Top Channel
1.24 1002527 RND BRT 16 559L Tapped Both Ends
1.25 1002522 3 Way Draer Sliding Door Carriage
1.26 1002810 LME16UU Neutral Metric Linar Ballbushing
1.27 1002528 HR SHT 4 25X202.5 Profiled
1.28 1002515 3 Way Draer Sliding Gate
1.29 B041 2006 12 M12 Washer (Form F) Galv
1.30 B107 0002 50 25mm Blue Textured Hand Grip
1.31 1002543 Ø10.5ID Ø20OD 2mm Nylon Washer
1.32 1002536 6X32X10 U Groove Bearing Pulley
1.33 1002567 8X815X715 Smooth Stockboard
1.34 1002568 8X828X332 Smooth Stockboard
1.35 B003 3100 60 M10 X 60 Bolt BZP
1.36 B041 3050 10 M10 Washer (Form E)
1.37 B040 3002 10 M10 Full Nyloc Nut Type T BZP
1.38 B009 3100 60 M10 X 60 Cup Square Bolt BZP
1.39 B003 3120 60 M12 X 60 Bolt BZP
1.40 B040 3002 12 M12 Nyloc Nut Type T BZP
1.41 B041 3006 12 M12 Washer (Form F) BZP
1.42 B041 3302 12 M12 Spring Washer Type B BZP
1.43 B001 3120 30 M12 X 30 Setscrew BZP
1.44 B041 3020 12 M12 Washer Form B BZP (24X13X1.6)
1.45 B003 3120 65 M12 X 65 Bolt BZP
1.46 1002534 Compression Spring 10OD 18.4L 1.58 Wire
1.47 B041 3001 06 M6 Washer (Form A)
1.48 B040 3002 06 M6 Nyloc Nut Type T BZP
1.49 B001 3100 25 M10X25 Setscrew BZP
1.50 B040 3034 10 M10 CSKHead Part Hex Insert Nut 0.8-4 GR
1.51 1002529 M6 Washer (Mudguard) 25Ø BZP
1.52 B041 3302 06 M6 Spring Washer Type B BZP
1.53 B001 3060 20 M6X20 Setscrew BZP
1.54 B029 3080 25 M8X25 Socket Buon Head Screw BZP
1.55 B003 3080 55 M8X55 Bolt BZP
1.56 B021 3551 19 5.5X19mm Pan HD (Phillips) Drill Screw
1.57 B003 3100 75 M10 X 75 Bolt BZP
1.58 B115 1025 12 25 X 25 X 1-2W BLK Plasc Insert 5960
1.59 B050 3125 40 1/8 X 1IN Coer Pin BZP
1.60 1002600 545mm 7X7 Wire Rope Assy. So Eyes
1.61 B040 3002 05 M5 Nyloc Nut BZP
1.62 1002606 28mm External Circlip
1.63 1002549 DX51 SHT 1.2 149X51X350 Profiled BTF
1.64 1002535 CR SHT 2 15X16X32.5 Formed Bracket
1.65 B001 3060 25 M6X25 Setscrew BZP
1.66 B041 3001 05 M5 Washer Form A BZP
1.67 B001 3060 40 M6 X 40mm Setscrew BZP
1.68 1002558 JB4T-PG9 Juncon Box
1.69 1002533 EXT Spring Ø22.75 167L 1.5W
1.70 B115 7060 21 Grommet Foot 6.0mm X 2.1mm
Parts List DraMaster Main Body
Product Code 1002451-01
Reference page 5 for illustraons

7
2.13 B041 3050 10 M10 Washer (Form E)
2.14 1002543 Ø10.5ID Ø20OD 2mm Nylon Washer
2.15 B001 3100 25 M10X25 Set Screw BZP
2.16 B009 2080 45 M8 X 45 Cup Square Bolt GLV
2.17 B040 3002 08 M8 Full Nyloc Nut Type T BZP
2.18 B041 3302 08 M8 Spring Washer Type B BZP
2.19 B029 3060 60 M6 X 60 Socket Buon Head Screw BZP
2.20 1002601 M6 X 45 SKT Buon Head Screw BZP
2.21 B040 3002 06 M6 Nyloc Nut Type T BZP
2.22 B041 3001 06 M6 Washer (Form 'A')
2.12 B040 3002 10 M10 Full Nyloc Nut Type T BZP
Parts List DraMaster Fings Kit
Product Code 1002607-01
BOM ID PART_NO IAE_DESCRIPTION
2.1 B142 0160 30 Compression Spring 16.5D X 30L X 1.4 Wire
2.2 B107 0002 50 25mm Blue Textured Hand Grip
2.3 1002550 Sliding Door Handle
2.4 1002811 Sliding Door Latch Housing Assembly LH
2.5 1002809 Sliding Door Latch Housing Assembly RH
2.6 1002540 3 Way Draer RH Side Door Handle
2.7 1002537 3 Way Draer LH Side Door Handle
2.8 1002531 20X25X70 HDPE Handle Guide
2.9 1002559 CR SHT 3 43X38X85 Profiled BTF
2.10 1002556 HR SHT 4 184X98X104 Profiled BTF
2.11 B003 3100 55 M10 X 55 Bolt BZP
BOM ID PART_NO IAE_DESCRIPTION
3 1002561 Medicinal Bag Holder
4 B102 9100 40 4mm Spring R Clip 75mm Long
5 1002560 An Jump Bar
6 1002553 Spray Storage Rack
Loose items will be stowed away inside
the main body inner cage
DraMaster Loose Items
Fig 11
Fig 12

8
How To Assemble
What To Assemble
The DraMaster will be supplied with the inner cage and the outer crate assembled, along with the transport
handles at the front, the wheels and axle plates at the rear, see Fig 8 on page 5.
The sliding and the swing side doors will be parally assembled, (without operang mechanisms such as the
handles, latches and stop plates aached) any loose items will be stowed away inside the main body inner cage,
fixing bolts and cable es will be used in transit to keep these parts stable (these should be removed before use).
See below the list of loose items to
be assembled, comprising of;
1. Sliding Door Latches
2. Sliding Door Stop Plates
3. Sliding Door Handle Guide
4. Sliding Door Handles
5. Side Door Handles
6. Weigh Scale Fixing Plate &
Weigh Scale
7. Outer Crate Storage Rack
8. Medical Bag Holder
9. An Jump Rail
DraMaster can be built to be
right or le handed depending on
the preferences of personnel, see
opposite hand set-up on page 14.
Tools Required
Le
Rear Front
Ø10mm Open end spanner/ Socket wrench
Ø13mm Open end spanner/ Socket wrench
Ø17mm Open end spanner/ Socket wrench
Fig 13
Right
Fig 14

9
Sliding Door Installaon
Step 2.
Aach the latch housing assemblies (at each end) to the sliding
door top channel using X2 M6 X 10 setscrews (supplied secured
to the latch housing assembly) as shown in Fig. 17 & 18
(LatchesÊtoÊbeÊfiedÊupÊmirroringÊeachÊother)Ê
TheÊinformaonÊinÊthisÊseconÊaimsÊtoÊprovideÊ
personnelÊwithÊadequateÊinstruconsÊtoÊbuildÊaÊ
RIGHT HANDEDÊDraMasterÊ
Step 1.
To begin, fit the stop plates through the holes in the inner
cage framework on the right hand side (at each end) using
M8 X 45 cup square bolt as shown in Fig. 15 & Fig. 16
(StopÊplatesÊtoÊbeÊfiedÊupÊmirroringÊeachÊother)
Fig 15
Fig 16
Fig 17
Fig 18
(ComponentsÊtransparentÊforÊ
clarityÊinÊFigÊ18)

10
Step 5.
Release the stop plate and push the sliding door
handles to move the sliding doors back to fully
closed as shown in Fig 23 - spring-loaded, will slam
shut, ensureÊtheÊslidingÊdoorÊhandleÊcatchÊisÊlockedÊ
intoÊtheÊlatchÊhousing.
Installaon is complete when both entry and exit
sliding doors are assembled.
Step 3.
Pull open the sliding doors (by hand), pivot the stop
plates (at each end) to hold the doors fully opened
before proceeding to the next stage of the installaon
as shown in Fig’s 19, 20 & 21
Fig 19 Step 4.
Build up the sliding door handle
assemblies (le and right hand) -
InsertÊtheÊslidingÊdoorÊhandleÊ
throughÊtheÊslotÊinÊtheÊhandleÊ
guideÊ.
Fasten to the sliding gate (at each
end) using M6 bolt fixings as shown
in Fig 22 -ÊtheÊcompressionÊspringÊ
fitsÊinsideÊtheÊhandleÊguideÊshaÊ
(betweenÊtheÊundersideÊofÊtheÊ
handleÊandÊtheÊboomÊbolt)Ê
Fig 22 is detailing the right hand
handle and guide assembly (leÊ
handleÊtoÊbeÊfiedÊupÊmirroring)
Fig 22
Fig 20
(ComponentsÊtransparentÊforÊclarityÊinÊFigÊ22)
Fig 23
Fig 19
(ComponentsÊ
transparentÊforÊ
clarityÊinÊFigÊ20)
Fig 21

11
Side Door Installaon
Step 1.
Loosely fit the door handles using M10 X 55 bolt
fixings - insertÊtheÊboltÊthroughÊtheÊhandleÊpivotÊ
holeÊandÊthroughÊtheÊholeÊlocatedÊcentralÊonÊtheÊ
sideÊdoorÊhangÊsle.ÊAsÊshownÊinÊFigÊ24
Step 2.
Undo the M10 X 25 set screw supplied fastened
through the hole in the side door top rail -ÊusedÊtoÊ
lockÊtheÊspring-loadedÊslidingÊboltÊinÊtransit
Fully fit the door handles, screw through the slots
using M10 X 25 set screw. AsÊshownÊinÊFigÊ24
(DoorÊHandlesÊtoÊbeÊfiedÊupÊmirroringÊeachÊother)Ê
Aaching Medicinal Bag
Holder
Place the medicinal bag holder into
the hole located at the front corner
of the outer crate, as shown in Fig
25 & Fig 26 - thereÊisÊaÊholeÊtoÊtakeÊ
theÊrodÊinÊeachÊfrontÊcornerÊtoÊ
allowÊforÊpersonnelÊtoÊadjustÊasÊ
required.
Fig 24 Fig 25
Fig 26

12
Aaching
Storage Rack
To aach the storage rack -
Place the rack on top of the
DraMaster, between the side rails
of the outer crate as shown in Fig 27
The rack is le loose so that
personnel are able to slide the rack
freely from front to rear - theÊ
storageÊrackÊcanÊbeÊscrewedÊtoÊtheÊ
frontÊtopÊrailÊifÊnecessaryÊ(screwsÊnotÊ
supplied).
Aaching
An Jump Rail
To aach the an jump rail -
Insert the rail into the pre-drilled fixing
plates at each end of the outer crate.
Next, fit the locking pin through drill
hole at the nibbed end of the rail -
ensureÊtheÊdrilled/nibbedÊendÊisÊatÊtheÊ
frontÊasÊshownÊinÊFigÊ28
Aaching
Weigh Scale
Bracket
Aach the weigh scale fixing plate to
the DraMaster main body using
M10X25 set screw - referÊtoÊseconÊonÊ
pagesÊ15Ê-Ê18ÊforÊcalibraonÊofÊtheÊ
weighÊscaleÊ
Fig 28
Fig 29
Fig 27

13
How To Operate
3
2 1
4
Pull the sliding door handle to give access into
the draer
Push to close once animal is inside -
(spring-loaded,ÊwillÊslamÊshut)
Pull the sliding door handle back and
outwards to dra animal in direcon 1
Push door in to latch once animal is out
Pull the sliding door handle back and outwards to
dra animal in direcon 2
Push door in to latch once
animal is out
Pull the sliding door handle to give access out of
the draer
Push to close once animal
has exited

14
How To
Transport
Use the transport handles to
reposion the DraMaster.
Please take note of the following
before moving, for the stability and
maintenance of the DraMaster.
· DO NOT! move long
distances
· Use M10 X 75 bolts to fasten
the outer crate and inner
cage together to avoid
damaging the load bars
Pull the sliding door handle back and
outwards to dra animal in direcon 1
Push door in to latch once animal is out
DraMaster RH Set-up
Opposite Hand Set-up
DraMaster LH Set-up
Relocate the sliding door handles, handle guides, latch housing, stop
plates and the weigh scale bracket to change to opposite hand.
Fig 30 Fig 31
Fig 32

15
Weigh Scale Span Calibraon
Introducon
The informaon contained within this secon of the manual aims to provide adequate instrucon to
allow any personnel to carry out span calibraon for the following types of weigh scales;
1. Gallagher W-0
2. Gallagher TW Range
3. Gallagher W210
4. Gallagher W310/W810
Preparaon
Span calibraon is the process of recalibrang the accuracy of the load on a weigh scale.It is important
that guidance be given, so that span calibraon is done inappropriately.
The load bars on the DraMaster are built in as standard, for span calibraon to be completed
personnel must create (or update) a ’custom load bar’.
You will need a test weight, which you know the exact weight of. Recommended that you use at least
200 Kg for cale systems and 50 Kg for sheep weighing systems. Tractor weights or feed bags are ideal
if their weight is known accurately. Your rural merchant may be able to weigh these on their cerfied
scales to confirm the accurate weight.
DO NOT PROCEED, if there are other faults (weight always zero), or is driing, or messages like
OVERLOAD are displayed on the screen), which are electrical or mechanical problems. These problems
cannot be fixed by span calibraon.
W-0 Calibraon Process
1. Hold weigh key and zero key together for 2 seconds for span process to start.
2. CAL 0 is displayed.
3. Remove all weights from load bar and press Zero key.
4. CAL L is displayed.
5. Add some weight to calibrate and press Weigh key.
6. Weight calibrate is displayed.
7. Press Auto key to confirm the span
Please reference W-0 Weigh Scale quick start for more informaon,
available through the Gallagher website:
www.gallagher.eu/en_gb/w-0-weigh-scale

16
TW Calibraon Process
1. Turn the scale on.
2. Press the ‘cog’ to go into the Setup screen
3. Press Equipment Connecons
4. Press Load bars
5. Press the name of the load bar OR select ‘create custom’
6. Press ADVANCED
7. Press SPAN
8. Type in the max. weighing capacity of the load bars, e.g. 2000 Kg
9. Press Next
10. Enter a name for these load bars, e.g. the locaon where they are located
Example “Sheep System”
11. Press Next
12. Ensure that there is no test weight on the load bars
13. Press ZERO
14. Put test weight onto the load bars
15. Press WEIGH
16. Type in the amount of the test weight - Note 1: The test weight can be adjusted only to whole Kg
(or Lbs)
17. Press CONFIRM
18. Press SAVE
19. Test the weight at the entry end of the plaorm
20. Test the weight at the exit end of the plaorm
Please reference the Gallagher website for more informaon on
the TW Weigh Scale range
www.gallagher.eu/en_gb

17
W210 Calibraon Process
1. Hold down the green Weigh buon and the blue Zero buon while turning the mode selector
switch from (Off) to F (Fine).
2. CAL-0 displays on the Weighing screen
3. Check there is no load on the load bars.
Press the blue Zero buon.
CAL-L displays on the Weighing screen.
4. Apply the known test load to the scale.
Once the load is on and sing stable, press the green Weigh buon.
The calculated weight displays on the screen.
5. To increaseÊthe displayed weight: Press the green Weigh buon to increaseÊthe displayed
weight in 1 kg increments.
To decrease the displayed weight: Press the blue Zero buon to decreaseÊthe displayed
weight in 1 kg increments.
6. Ensure the displayed weight equals the known test weight value.
Turn the mode selector switch from F (Fine) to A (Auto).
SAVE displays on the Weighing screen.
Press the green Weigh buon to save the new span value.
DONE displays on the Weighing screen, the red light turns on. Turn the scale off
7. Exit without saving new span value Turn the mode selector switch from F (Fine) to (Off) or press
the blue Zero buon to return to Fine mode.
Please reference the Gallagher website for
more informaon on the W210 Weigh Scale
www.gallagher.eu/en_gb

18
W310/W810 Calibraon Process
1. Turn the rotary knob to Setup S.
2. Select USER OPTIONS using the arrow keys.
3. Press SELECT.
4. When the User Opons screen is displayed carry out the following key sequence:
WEIGH > DELETE > ZERO > ZERO > DELETE > OK (Right hand so key)
5. Highlight the CHANGE SPAN opon using the arrow key.
Press SELECT - For model W810: press F5:Respan
6. Check that there is no load on the load bars and press the BLUE buon.
The ‘zero count’ displayed on screen will change from 0 to approximately a 5 digit
number. If the zero count remains at 0, then the loadcell or cable is possibly faulty.
7. Apply the known test load to the load bars. Once the load is on and seng stable, press the
GREEN key. Aer a few seconds, the ‘span count’ displayed on screen will change from 0 to a 5
digit number
8. Use the number keys to enter the known test weight
9. Press the F5:Accept buon to save the new
span value.
10. To exit the spanning rounes without saving
the new value turn the rotary knob out of
Setup S. The scale will default to normal
operang mode without saving the new value.
Please reference the Gallagher website for more
informaon on the W310/W810 Weigh Scale
www.gallagher.eu/en_gb
Model W310

19
Maintenance & Storage
General Guidance
Although IAE equipment is designed to withstand adverse weather condions and to
withstand prolonged heavy usage, monthly inspecons and regular maintenance will help to
extend the longevity of the product. The following checklist may be useful:
· Check steel framework for any signs of corrosion, distoron or wear. Replace or
repaired; Any damage to steelwork (i.e. exposed bare metal) should be made good by
rubbing down and applying 1 no coat of Galvafroid and 1 no coat of oil based paint.
· Check the operaon of the side and sliding doors before each usage - Tighten/replace
any fings as necessary.
· Pressure wash or steam wash all equipment aer each usage.
· Lubricate all moving parts at regular intervals.
· Check all nuts, bolts & set screws, pay parcular aenon to the nyloc nuts, over me
the nylon contained can degrade - replace nylocs if required.
· Before storing, clean off any excess mud with water and pressure wash all
components.
· Store the DraMaster empty and upright.
· Ensure doors are closed and secured with latches when not in use to prevent wind
damage.
· Cut away any vegetaon growing on kit.
· Check the operaon of the spring operated door handles before each usage - Tighten/
replace any fings as necessary.
Paint & Protecve Systems
The Galvanizers Associaon (www.hdg.org.uk) have conducted field tests with galvanised
steel samples throughout the U.K. and idenfied localised corrosion rates within 10 mile
squares.
The results of their tests indicate that steelwork of 3mm and 5mm thick. Hot Dip Galvanized
to BS EN 1461: 1999 giving a coang thickness of 55 and 70 microns respecvely, typically
provides protecon against corrosion in excess of 25 years.