IAE DraftMaster User manual

DraMaster
Installaon, Operaon & Maintenance Manual
v1.0-17/08/2022
Sophie Nicholls

2
Illustraons
Fig 2
Fig 1
Fig 3 Fig 4

3
Contents
Health & Safety 4
Parts List 5-7
How To Assemble
What To Assemble 8
Tools Required 8
Sliding Door Installaon 9-10
Side Door Installaon 11
Aaching Medicinal Bag Holder 11
Aaching Storage Rack 12
Aaching An Jump Rail 12
Aaching Weigh Scale Bracket 12
How To Operate 13
Opposite Hand Set-up 14
How To Transport 14
Weigh Scale Span Calibraon
Introducon 15
Preparaon 15
W-0 Calibraon Process 15
TW Calibraon Process 16
W210 Calibraon Process 17
W310/W810 Calibraon Process 18
Maintenance & Storage
General Guidance 19
Paint & Protecve Systems 19

4
Health & Safety
Please take note of the following before using the DraMaster for the safety of all animals
and personnel.
· IMPORTANT! Read these instrucons carefully before use and keep them for
future reference. The safety of your animals may be affected if you do not follow
these instrucons.
· Personal protecon may be required for some stages of installaon.
· CAUTION! When handling heavy equipment, some stages of installaon may
require at least two people.
· DO NOT lean on or exert undue pressure on parally assembled or loose
equipment.
· IMPORTANT! Read the accompanying manual for the weigh scale.
· NO! bolt threads should be le exposed on areas where sheep traffic is expected.
· CAUTION! CHECK POSTURE when liing/moving the DraMaster, using the
transport handles personnel must keep the load close to the body while liing and
avoid twisng the back or leaning sideways.
· ALWAYS! Check all parts are present before use.
· Make sure that the main body is situated in level ground.
If you have any quesons or comments regarding the DraMaster, we will be glad to hear
them either through our website www.iae.co.uk or by contacng your local IAE dealership.

5
Parts List DraMaster Main Body
Be aware some components transparent for
clarity & reference page 6 for BOM table
Fig 5 Fig 6
Fig 8
Fig 7
Fig 9
Fig 10

6
BOM ID PART_NO IAE_DESCRIPTION
1.1 1002452 3 Way Draer Outer Crate
1.2 1002470 3 Way Draer Inner Cage
1.3 1002551 HR SHT 8 90X62X102 Profiled BTF
1.4 1002806 Load Cell T85-N-300kg 500mm Cable
1.5 1002552 HR SHT 5 50X30 Profiled
1.6 1002557 Load Cell T85-N-300kg 1650mm Cable
1.7 B152 1102 80 Blickle 250mm Polypro Wheel c/w RT
1.8 1002503 3 Way Draer LH Side Door
1.9 1002509 3 Way Draer RH Side Door
1.10 1002499 Lamb Weigher Transport Handles
1.11 1002446 180OD 8.4ID 30L Nylon Spacer
1.12 B003 3080 80 M8 X 80 Bolt BZP
1.13 B041 3001 08 M8 Washer Form A BZP
1.14 B041 3007 08 M8 Repair Washer (Form G)
1.15 B040 3002 08 M8 Full Nyloc Nut Type T BZP
1.16 1002564 3 Way Draer Axle
1.17 1002545 RND BRT 16 715L HoleX1 Chamfer End
1.18 1002542 21X45X81 HDPE Block 3XHoles
1.19 1002546 Sliding Bolt Housing
1.20 B051 3050 20 5X20 Selloc Pin BZP
1.21 1002544 Compression Spring 19.75OD 76L 1.63 Wire
1.22 B052 6048 00 4.8X10 STL Dome Head Mul-Grip Rivet
1.23 1002512 3 Way Draer Sliding Door Top Channel
1.24 1002527 RND BRT 16 559L Tapped Both Ends
1.25 1002522 3 Way Draer Sliding Door Carriage
1.26 1002810 LME16UU Neutral Metric Linar Ballbushing
1.27 1002528 HR SHT 4 25X202.5 Profiled
1.28 1002515 3 Way Draer Sliding Gate
1.29 B041 2006 12 M12 Washer (Form F) Galv
1.30 B107 0002 50 25mm Blue Textured Hand Grip
1.31 1002543 Ø10.5ID Ø20OD 2mm Nylon Washer
1.32 1002536 6X32X10 U Groove Bearing Pulley
1.33 1002567 8X815X715 Smooth Stockboard
1.34 1002568 8X828X332 Smooth Stockboard
1.35 B003 3100 60 M10 X 60 Bolt BZP
1.36 B041 3050 10 M10 Washer (Form E)
1.37 B040 3002 10 M10 Full Nyloc Nut Type T BZP
1.38 B009 3100 60 M10 X 60 Cup Square Bolt BZP
1.39 B003 3120 60 M12 X 60 Bolt BZP
1.40 B040 3002 12 M12 Nyloc Nut Type T BZP
1.41 B041 3006 12 M12 Washer (Form F) BZP
1.42 B041 3302 12 M12 Spring Washer Type B BZP
1.43 B001 3120 30 M12 X 30 Setscrew BZP
1.44 B041 3020 12 M12 Washer Form B BZP (24X13X1.6)
1.45 B003 3120 65 M12 X 65 Bolt BZP
1.46 1002534 Compression Spring 10OD 18.4L 1.58 Wire
1.47 B041 3001 06 M6 Washer (Form A)
1.48 B040 3002 06 M6 Nyloc Nut Type T BZP
1.49 B001 3100 25 M10X25 Setscrew BZP
1.50 B040 3034 10 M10 CSKHead Part Hex Insert Nut 0.8-4 GR
1.51 1002529 M6 Washer (Mudguard) 25Ø BZP
1.52 B041 3302 06 M6 Spring Washer Type B BZP
1.53 B001 3060 20 M6X20 Setscrew BZP
1.54 B029 3080 25 M8X25 Socket Buon Head Screw BZP
1.55 B003 3080 55 M8X55 Bolt BZP
1.56 B021 3551 19 5.5X19mm Pan HD (Phillips) Drill Screw
1.57 B003 3100 75 M10 X 75 Bolt BZP
1.58 B115 1025 12 25 X 25 X 1-2W BLK Plasc Insert 5960
1.59 B050 3125 40 1/8 X 1IN Coer Pin BZP
1.60 1002600 545mm 7X7 Wire Rope Assy. So Eyes
1.61 B040 3002 05 M5 Nyloc Nut BZP
1.62 1002606 28mm External Circlip
1.63 1002549 DX51 SHT 1.2 149X51X350 Profiled BTF
1.64 1002535 CR SHT 2 15X16X32.5 Formed Bracket
1.65 B001 3060 25 M6X25 Setscrew BZP
1.66 B041 3001 05 M5 Washer Form A BZP
1.67 B001 3060 40 M6 X 40mm Setscrew BZP
1.68 1002558 JB4T-PG9 Juncon Box
1.69 1002533 EXT Spring Ø22.75 167L 1.5W
1.70 B115 7060 21 Grommet Foot 6.0mm X 2.1mm
Parts List DraMaster Main Body
Product Code 1002451-01
Reference page 5 for illustraons

7
2.13 B041 3050 10 M10 Washer (Form E)
2.14 1002543 Ø10.5ID Ø20OD 2mm Nylon Washer
2.15 B001 3100 25 M10X25 Set Screw BZP
2.16 B009 2080 45 M8 X 45 Cup Square Bolt GLV
2.17 B040 3002 08 M8 Full Nyloc Nut Type T BZP
2.18 B041 3302 08 M8 Spring Washer Type B BZP
2.19 B029 3060 60 M6 X 60 Socket Buon Head Screw BZP
2.20 1002601 M6 X 45 SKT Buon Head Screw BZP
2.21 B040 3002 06 M6 Nyloc Nut Type T BZP
2.22 B041 3001 06 M6 Washer (Form 'A')
2.12 B040 3002 10 M10 Full Nyloc Nut Type T BZP
Parts List DraMaster Fings Kit
Product Code 1002607-01
BOM ID PART_NO IAE_DESCRIPTION
2.1 B142 0160 30 Compression Spring 16.5D X 30L X 1.4 Wire
2.2 B107 0002 50 25mm Blue Textured Hand Grip
2.3 1002550 Sliding Door Handle
2.4 1002811 Sliding Door Latch Housing Assembly LH
2.5 1002809 Sliding Door Latch Housing Assembly RH
2.6 1002540 3 Way Draer RH Side Door Handle
2.7 1002537 3 Way Draer LH Side Door Handle
2.8 1002531 20X25X70 HDPE Handle Guide
2.9 1002559 CR SHT 3 43X38X85 Profiled BTF
2.10 1002556 HR SHT 4 184X98X104 Profiled BTF
2.11 B003 3100 55 M10 X 55 Bolt BZP
BOM ID PART_NO IAE_DESCRIPTION
3 1002561 Medicinal Bag Holder
4 B102 9100 40 4mm Spring R Clip 75mm Long
5 1002560 An Jump Bar
6 1002553 Spray Storage Rack
Loose items will be stowed away inside
the main body inner cage
DraMaster Loose Items
Fig 11
Fig 12

8
How To Assemble
What To Assemble
The DraMaster will be supplied with the inner cage and the outer crate assembled, along with the transport
handles at the front, the wheels and axle plates at the rear, see Fig 8 on page 5.
The sliding and the swing side doors will be parally assembled, (without operang mechanisms such as the
handles, latches and stop plates aached) any loose items will be stowed away inside the main body inner cage,
fixing bolts and cable es will be used in transit to keep these parts stable (these should be removed before use).
See below the list of loose items to
be assembled, comprising of;
1. Sliding Door Latches
2. Sliding Door Stop Plates
3. Sliding Door Handle Guide
4. Sliding Door Handles
5. Side Door Handles
6. Weigh Scale Fixing Plate &
Weigh Scale
7. Outer Crate Storage Rack
8. Medical Bag Holder
9. An Jump Rail
DraMaster can be built to be
right or le handed depending on
the preferences of personnel, see
opposite hand set-up on page 14.
Tools Required
Le
Rear Front
Ø10mm Open end spanner/ Socket wrench
Ø13mm Open end spanner/ Socket wrench
Ø17mm Open end spanner/ Socket wrench
Fig 13
Right
Fig 14

9
Sliding Door Installaon
Step 2.
Aach the latch housing assemblies (at each end) to the sliding
door top channel using X2 M6 X 10 setscrews (supplied secured
to the latch housing assembly) as shown in Fig. 17 & 18
(LatchesÊtoÊbeÊfiedÊupÊmirroringÊeachÊother)Ê
TheÊinformaonÊinÊthisÊseconÊaimsÊtoÊprovideÊ
personnelÊwithÊadequateÊinstruconsÊtoÊbuildÊaÊ
RIGHT HANDEDÊDraMasterÊ
Step 1.
To begin, fit the stop plates through the holes in the inner
cage framework on the right hand side (at each end) using
M8 X 45 cup square bolt as shown in Fig. 15 & Fig. 16
(StopÊplatesÊtoÊbeÊfiedÊupÊmirroringÊeachÊother)
Fig 15
Fig 16
Fig 17
Fig 18
(ComponentsÊtransparentÊforÊ
clarityÊinÊFigÊ18)

10
Step 5.
Release the stop plate and push the sliding door
handles to move the sliding doors back to fully
closed as shown in Fig 23 - spring-loaded, will slam
shut, ensureÊtheÊslidingÊdoorÊhandleÊcatchÊisÊlockedÊ
intoÊtheÊlatchÊhousing.
Installaon is complete when both entry and exit
sliding doors are assembled.
Step 3.
Pull open the sliding doors (by hand), pivot the stop
plates (at each end) to hold the doors fully opened
before proceeding to the next stage of the installaon
as shown in Fig’s 19, 20 & 21
Fig 19 Step 4.
Build up the sliding door handle
assemblies (le and right hand) -
InsertÊtheÊslidingÊdoorÊhandleÊ
throughÊtheÊslotÊinÊtheÊhandleÊ
guideÊ.
Fasten to the sliding gate (at each
end) using M6 bolt fixings as shown
in Fig 22 -ÊtheÊcompressionÊspringÊ
fitsÊinsideÊtheÊhandleÊguideÊshaÊ
(betweenÊtheÊundersideÊofÊtheÊ
handleÊandÊtheÊboomÊbolt)Ê
Fig 22 is detailing the right hand
handle and guide assembly (leÊ
handleÊtoÊbeÊfiedÊupÊmirroring)
Fig 22
Fig 20
(ComponentsÊtransparentÊforÊclarityÊinÊFigÊ22)
Fig 23
Fig 19
(ComponentsÊ
transparentÊforÊ
clarityÊinÊFigÊ20)
Fig 21