IAI TB-02 User manual

Touch Panel Teaching
TB-02
A
Ap pp pl li ic ca ab bl le e f fo or r P Po os si it ti io on n C Co on nt tr ro ol ll le er r, ,
E EL LE EC CY YL LI IN ND DE ER R
Instruction Manual Fifth Edition
This instruction manual describes the contents for position (CON/SEP/MEC
system) controllers and ELECYLINDER.
For how to use the position (SEL system) controllers, refer to the following instruction manual..
"Touch Panel Teaching TB-02 Program Controller Instruction Manual"
ME0356 For details of applicable controllers, refer in the section for the supported models.

Please Read Before Use
Thank you for purchasing our product.
This Instruction Manual explains the handling methods, structure and maintenance of this product,
among others, providing the information you need to know to use the product safely.
Before using the product, be sure to read this manual and fully understand the contents explained herein
to ensure safe use of the product.
The DVD enclosed with the product contains the Instruction Manual for our products.
When using the product, refer to the necessary portions of the applicable instruction manual by printing
them out or displaying them on a PC.
After reading the Instruction Manual, keep it in a convenient place so that whoever is handling this
product can reference it quickly when necessary.
[Important]
This Instruction Manual is original.
The product cannot be operated in any way unless expressly specified in this Instruction
Manual. IAI shall assume no responsibility for the outcome of any operation not specified
herein.
Information contained in this Instruction Manual is subject to change without notice for the
purpose of product improvement.
If you have any question or comment regarding the content of this manual, please contact
the IAI sales office near you.
Using or copying all or part of this Instruction Manual without permission is prohibited.
The company names, names of products and trademarks of each company shown in the
sentences are re
g
istered trademarks.

Supported Models
This Instruction Manual is for the position controller and ELECYLINDER.
For details on handling the program controller
(XSEL-J/K/JX/KX/KT/KET/P/Q/PX/QX/PCT/QCT/R/S/RX/SX/RXD/SXD/RA/SA/RAX/SAX/RAXD/SAXD,
TT/TTA, SSEL, ASEL, PSEL, MSEL-PC/PG/PCX/PGX), refer to the separate “Touch Panel Teaching
TB-02 Applicable for Program Controller Instruction Manual”.
The supported models are listed below.
Controller model Supported from
version
Controller model Supported from
version
ERC2 (Note 1) V1.00
ASEP V1.00
ERC3 V1.00
DSEP V1.00
ACON V1.00
PSEP V1.00
DCON V1.00
MSEP V1.00
PCON V1.00
AMEC V1.00
SCON (Note 3) V1.00
PMEC V1.00
MCON (Note 2) V1.00
RACON V1.00
MSCON V1.00
RPCON V1.00
RCP6S V1.00
RCON V2.10
RCM-P6□C V1.50
ELECYLINDER Refer to Next Page
Note1: Only ERC2 models with 4904 or higher stamped on the Serial No. sticker can be connected.
Information on sticker
I/O type Not supported Supported
NP NP U5 M NP T1 4904, 4905, 6302
PN PN U3 M PN T1 4904, 4905, 6302
Note that touch panel teaching pendants can be connected to ERC2 controllers of SE type
via a SIO converter regardless of their version.
Note2: MCON-C/CG applicable for SSCNETIII/H, MECHATROLINK-III and EtherCAT Motion in V1.20
and later
Note3: SCON-CB-F/CGB-F/LC-F/LCB-F (Servo Press dedicated controller) applicable for S in V1.40
and later

In the table below shows the models that support ELECYLINDER.
ELECYLINDER type Supported from version
EC-S□, EC-R□
V1.60
EC-S□□H (Note 1), EC-R□□W、EC-RR□(Note 1),
EC-RP4, EC-GS4, EC-GD4, EC-TC4、EC-TW4 V2.00
EC-RR□□H (Note 2)
V2.10
Note1: EC-S□□H and EC-RR□are available for connection in versions from V1.60 to V1.81, however,
some models are not. Update the version to V2.00 or later when use.
Note2: EC-RR□□H is available for connection in versions from V1.60 to V2.01, however, some models
are not. Update the version to V2.10 or later when use.
Applicable Models for Gateway Parameter Setting Tool
Shown below are the models supporting the gateway parameter setting tool.
Controller model Supported from version
MSEP-C V1.00
MCON-C/CG (Note 4) V1.00
RCP6S Gateway V1.00
RCON V2.10
Note4: SSCNETIII/H, MECHATROLINK-III and EtherCAT Motion of MCON-C/CG are not applicable.

Chapter Contents
Safety Guide 1
Handling Precautions 8
Product Check 9
1. Confirming the Specifications 14
2. Connection 24
3. Operation of CON Related Controllers 27
4. Operation of SEP Related Controllers 188
5.
Operation of MEC Related Controllers 263
6. Operation of ELECYLINDER 323
7. Gateway Parameter Setting Tool 378
8. Error Display 393
9. Appendix 399
10. Warranty 404

Table of Contents
Safety Guide······································································································· 1
Handling Precautions···························································································· 8
International Standards Compliances ······································································· 9
Product Check ···································································································10
1. Confirming the Specifications ·········································································· 14
1.1 Basic Specification·························································································· 14
1.2 Environmental Specifications············································································· 15
1.3 Explanation of Each Part·················································································· 16
1.3.1 Front (Standard Type, Dead Man's Switch Type) ········································· 16
1.3.2 Back (Standard Type)············································································ 17
1.3.3 Back (Dead Man's Switch Type) ······························································ 17
1.4 How to Set in/out Secure Digital Memory Card······················································ 19
1.4.1 How to Take off Secure Digital Memory Card Slot Cover······························· 19
1.4.2 How to Insert Secure Digital Memory Card ················································ 19
1.4.3 How to Take out Secure Digital Memory Card············································· 20
1.5 External Dimensions ······················································································· 21
1.6 Life of Touch Panel LCD ·················································································· 22
1.7 Life of Battery and Replacement of Battery ·························································· 22
1.8 Optional Items ······························································································· 22
1.8.1 How to Attach Grip Belt ········································································· 23
2. Connection ································································································· 24
2.1 Connecting with the Controller··········································································· 24
2.2 Position controller/ELECYLINDER cable ····························································· 25
2.3 Safety Category compliance ············································································· 26
3. Operation of CON Related Controllers ······························································ 27
3.1 Displayed Language Change ············································································ 27
3.2 Operating Menu ····························································································· 29
3.3 Initial Screen ································································································· 31
3.4 Changing Operating Axis·················································································· 32
3.5 Menu Selection ······························································································ 33
3.6 Position Edit Guide ························································································· 35
3.7 I/O Control Guide ··························································································· 37
3.8 Easy Program Setting······················································································ 40
3.9 Monitor········································································································· 42
3.9.1 Monitor Screen ···················································································· 43
3.9.1.1 Monitor Main Screen ...................................................................................... 43
3.9.1.2 I/O Monitor Screen ......................................................................................... 45
3.9.1.3 Data Monitor Screen....................................................................................... 45
3.9.1.4 Glossary Screen for Input and Output Signals............................................... 46
3.9.1.5 Network Data Monitor Screen ........................................................................ 47
3.9.2 Maintenance Information Screen ····························································· 59
3.9.2.1 Operating Method When Replacing the Actuator
(When Replacing the Actuator) ...................................................................... 61
3.9.2.2 Operating Method to Clear Pairing ID (When Replacing Motor Unit) ............ 62
3.9.2.3 Operating Method When Replacing the FAN ................................................. 63
3.9.2.4 Operating Method of Updating Maintenance Information Related to
Lubrication...................................................................................................... 64
3.9.3 Time Setting Screen for Controller ··························································· 65

3.10 Position Editing ······························································································ 66
3.10.1 Position Data ······················································································ 67
3.10.2 Additional Setting Items for Controllers Applicable for
Position Data Comment Input ································································· 73
3.10.3 Entering New Data ··············································································· 75
3.10.4 Changing Position Data········································································· 79
3.11 Parameter Editing··························································································· 80
3.12 Test run ········································································································ 82
3.12.1 Jog/Inching Operation ··········································································· 85
3.12.2 Position Movement Operation ································································· 86
3.12.3 Direct Movement Operation···································································· 87
3.12.4 I/O test ······························································································ 87
3.13 TP Operation Mode························································································· 88
3.14 Alarm List ····································································································· 89
3.15 Controller Reset ····························································································· 90
3.16 Other Settings································································································ 91
3.16.1 Parameter Initialization·········································································· 91
3.16.2 Axis Number Change············································································ 92
3.16.3 Load Cell Calibration ············································································ 92
3.16.4 Load Cell Inactivation············································································ 93
3.16.5 I/O Customizing ··················································································· 93
3.17 Information Display ························································································· 96
3.17.1 Axis Name Edit···················································································· 99
3.18 Environment Setting·······················································································100
3.19 Data Backup·································································································112
3.19.1 Data Backup of the Controller ································································113
3.19.2 Restore to Controller············································································ 115
3.20 Smart Tuning Function····················································································117
3.20.1 Setting Operation for Max. Acceleration/Deceleration for
Indicated Transported Load and Velocity ··················································118
3.20.2 Operation to Automatically Set Velocity and Acceleration Speed
from Moving Distance ··········································································120
3.21 Maintenance Parts List ···················································································123
3.21.1 Check Cable Model Number, Controller Parts············································123
3.21.2 Schematic Display and Parts List Display ·················································125
3.22 Easy programming·························································································127
3.23 Pulse Train Mode Setting ················································································131
3.23.1 [Configuration setting] ··········································································132
3.23.2 [Electric gear setting] ···········································································133
3.23.3 [Feedback pulse configuration setting] ·····················································133
3.23.4 [Feedback Pulse Electric Gear Setting] ····················································134
3.24 Offboard Tuning ····························································································135
3.24.1 For Controllers Applicable for Gain Calculation
(such as servomotor type controllers) ······················································136
3.24.2 For Controllers Not Applicable for Gain Calculation
(such as pulse motor type controllers) ·····················································139
3.25 Servo Monitor ·······························································································141
3.25.1 Servo Monitor (Waveform Display) Screen ···············································143
3.25.1.1 Channel Settings ........................................................................................ 143
3.25.1.2 Display Setting Buttons............................................................................... 144
3.25.1.3 Monitor Operation Buttons.......................................................................... 144
3.25.1.4 Other Displays ............................................................................................ 144
3.25.2 Sampling Frequency Setting··································································145
3.25.3 Trigger Setting····················································································146
3.25.3.1 Setting Items in Trigger Setting .................................................................. 146
3.25.3.2 When Conducting Trigger Setting with Input and Output Signals .............. 147
3.25.3.3 When Having Trigger Setting with Timer .................................................... 148

3.25.3.4 Start Trigger Standby Status ....................................................................... 148
3.25.4 Operation to Save Data ········································································149
3.25.4.1 How to Save Waveform Data ..................................................................... 149
3.25.4.2 To Obtain Screenshot ................................................................................. 150
3.26 Press Program······························································································151
3.26.1 Press Program Monitor ········································································152
3.26.1.1 Press Program Monitor Screen .................................................................... 152
3.26.1.2 Data Monitor Screen................................................................................... 154
3.26.1.3 Input Signals Glossary.................................................................................. 156
3.26.1.4 Output Signals Glossary............................................................................... 156
3.26.2 Press Program Edit ·············································································157
3.26.2.1 Press Program Select Screen ...................................................................... 157
3.26.2.2 Press Program Edit Screen.......................................................................... 158
3.26.2.3 Press Program Copy .................................................................................... 170
3.26.2.4 Erasing Pressing Programs.......................................................................... 171
3.26.3 Press Program Test run ········································································172
3.26.3.1 Jog Inching Screen....................................................................................... 172
3.26.3.2 Press Program Operation Screen ................................................................ 175
3.26.3.3 Press Program Operation (Graph) Screen................................................... 177
3.26.3.4 Direct Move Screen ...................................................................................... 179
3.26.4 Secure Digital Memory Card··································································181
3.26.4.1 Press Program Save................................................................................... 182
3.26.4.2 Press Program Transfer ............................................................................... 184
4. Operation of SEP Related Controllers······························································ 188
4.1 Transition of Operating States ··········································································188
4.2 Operating Menu ····························································································189
4.3 Initial Screen ································································································191
4.4 Initial Setting ································································································192
4.5 Changing Operating Axis·················································································193
4.6 Menu Selection ·····························································································194
4.7 Monitor········································································································195
4.8 Information···································································································197
4.9 Alarm List ····································································································199
4.10 Position Setting (Setting of Position-related Data, Jog/Inching Operation) ··················201
4.11 I/O Setting (Setting of Operation Parameters, Etc.) ···············································225
4.12 Parameters (Parameter Editing, Axis Number Setting, Parameter Initialization to
Factory Default Settings, System Password) ·······················································236
4.13 Test (I/O Tests, Operation Tests for Axis Movement) ··············································246
4.14 Environment setting ·······················································································250
4.15 Data Backup·································································································258
4.15.1 Data Backup of the Controller ································································259
4.15.2 Restore to Controller············································································261
5. Operation of MEC Related Controllers ·····························································263
5.1 Transition of Operating States ··········································································263
5.2 Operating Menu ····························································································264
5.3 Initial Screen ································································································266
5.4 Initial Setting ································································································267
5.5 Operation Axis Change ···················································································268
5.6 MEC Menu Selection······················································································269
5.7 Initial Setting ································································································270
5.8 Position Setting (Position Data Setting and Manual Axis operation (Jogging,
Inching)) ······································································································275
5.9 Trial operation·······························································································295
5.10 Information···································································································297
5.11 Maintenance – Parameters··············································································299

5.12 Maintenance – I/O Tests··················································································307
5.13 Maintenance – Alarm List ················································································308
5.14 Maintenance, Data Backup··············································································310
5.14.1 Data Backup of the Controller ································································311
5.14.2 Restore to Controller············································································313
5.15 Maintenance – Environment Setting ··································································315
5.16 Monitor········································································································322
6. Operation of ELECYLINDER ·········································································323
6.1 Displayed Language Change ···········································································323
6.2 Operating Menu ····························································································325
6.3 Initial Screen ································································································327
6.4 Change Operating Axis ···················································································328
6.5 Menu Selection ·····························································································329
6.6 Monitor········································································································331
6.6.1 Monitor Screen ···················································································332
6.6.2 Maintenance Information Screen ····························································333
6.7 Simple Data Setting (Position Editing) ································································334
6.7.1 Positioning Operation···········································································335
6.7.2 Pressing Operation··············································································337
6.7.3 How to Make Operation (Positioning Operation)·········································338
6.8 Parameter Edit······························································································344
6.9 Test Run······································································································346
6.9.1 Jog Inching Operation ··········································································347
6.9.2 Position Movement Operation ································································348
6.9.3 Direct Movement Operation···································································349
6.9.4 I/O Test ·····························································································349
6.10 TP Operation Mode························································································350
6.11 Alarm List ····································································································351
6.12 Controller Reset ····························································································352
6.13 Other Setting ································································································353
6.13.1 Parameter Initialization·········································································353
6.13.2 Axis Number Change···········································································354
6.14 Information Display ························································································355
6.14.1 Axis Name Edit···················································································357
6.15 Environment Setting·······················································································359
6.16 Data Backup·································································································368
6.16.1 Data Backup of the Controller ································································369
6.16.2 Restore to Controller············································································371
6.17 Maintenance Parts List ···················································································373
6.18 Easy Programming ························································································374
7. Gateway Parameter Setting Tool ····································································378
7.1 Starting up Gateway Parameter Setting Tool························································378
7.2 Gateway Menu Select ····················································································380
7.3 Network Setting·····························································································381
7.3.1 Network Setting ··················································································381
7.3.2 Special Parameter Setting·····································································383
7.4 Monitor Menu ·······························································································386
7.4.1 Data Monitor ······················································································386
7.4.2 Diagnosis Information ··········································································387
7.4.3 Alarm List··························································································388
7.5 Secure Digital Memory Card ············································································389
7.5.1 Save from Gateway to Secure Digital Memory Card····································389
7.5.2 Transfer from Secure Digital Memory Card to Gateway ·······························390
7.6 Clock Setting ································································································392

8. Error Display ······························································································ 393
8.1 Occurrence of Alarm ······················································································393
8.1.1 Alarms Detected by Controller ·······························································393
8.1.2 Messages which occur when operating the touch panel teaching pendant ·······393
9. Appendix ···································································································399
9.1 Screenshot ··································································································399
9.2 Teaching Update ···························································································400
9.2.1 Preparation························································································400
9.2.2 How to Update when CON System Controller Connected ····························400
9.2.3 How to Update when SEP System Controller Connected ·····························402
9.2.4 How to Update when MEC System Controller Connected ····························403
10. Warranty ··································································································404
10.1 Warranty Period ····························································································404
10.2 Scope of Warranty ·························································································404
10.3 Honoring the Warranty····················································································404
10.4 Limited Liability ·····························································································404
10.5 Conditions of Conformance with Applicable Standards/Regulations, Etc., and
Applications ·································································································405
10.6 Other Items Excluded from Warranty ·································································405
Change History ································································································ 406

1
Safety Guide
“Safety Guide” has been written to use the machine safely and so prevent personal injury or
property damage beforehand. Make sure to read it before the operation of this product.
Safety Precautions for Our Products
The common safety precautions for the use of any of our robots in each operation.
No. Operation
Description Description
1 Model
Selection
●This product has not been planned and designed for the application
where high level of safety is required, so the guarantee of the
protection of human life is impossible. Accordingly, do not use it in any
of the following applications.
1) Medical equipment used to maintain, control or otherwise affect
human life or physical health.
2) Mechanisms and machinery designed for the purpose of moving or
transporting people (For vehicle, railway facility or air navigation
facility)
3) Important safety parts of machinery (Safety device, etc.)
●Do not use the product outside the specifications. Failure to do so may
considerably shorten the life of the product.
●Do not use it in any of the following environments.
1) Location where there is any inflammable gas, inflammable object or
explosive
2) Place with potential exposure to radiation
3) Location with the ambient temperature or relative humidity exceeding
the specification range
4) Location where radiant heat is added from direct sunlight or other
large heat source
5) Location where condensation occurs due to abrupt temperature
changes
6) Location where there is any corrosive gas (sulfuric acid or
hydrochloric acid)
7) Location exposed to significant amount of dust, salt or iron powder
8) Location subject to direct vibration or impact
●For an actuator used in vertical orientation, select a model which is
equipped with a brake. If selecting a model with no brake, the moving
part may drop when the power is turned OFF and may cause an
accident such as an in
j
ur
y
or dama
g
e on the work piece.

2
No. Operation
Description Description
2 Transportation ●When carrying a heavy object, do the work with two or more persons or
utilize equipment such as crane.
●When the work is carried out with 2 or more persons, make it clear who
is to be the leader and who to be the follower(s) and communicate well
with each other to ensure the safety of the workers.
●When in transportation, consider well about the positions to hold,
weight and weight balance and pay special attention to the carried
object so it would not get hit or dropped.
●Transport it using an appropriate transportation measure.
The actuators available for transportation with a crane have eyebolts
attached or there are tapped holes to attach bolts. Follow the
instructions in the instruction manual for each model.
●Do not step or sit on the package.
●Do not put any heavy thing that can deform the package, on it.
●When using a crane capable of 1t or more of weight, have an operator
who has qualifications for crane operation and sling work.
●When using a crane or equivalent equipments, make sure not to hang a
load that weighs more than the equipment’s capability limit.
●Use a hook that is suitable for the load. Consider the safety factor of the
hook in such factors as shear strength.
●Do not get on the load that is hung on a crane.
●Do not leave a load hung up with a crane.
●Do not stand under the load that is hun
g
up with a crane.
3 Storage and
Preservation
●The storage and preservation environment conforms to the installation
environment. However, especially give consideration to the prevention
of condensation.
●Store the products with a consideration not to fall them over or drop due
to an act of God such as earthquake.
4 Installation
and Start
(1) Installation of Robot Main Body and Controller, etc.
●Make sure to securely hold and fix the product (including the work part).
A fall, drop or abnormal motion of the product may cause a damage or
injury.
Also, be equipped for a fall-over or drop due to an act of God such as
earthquake.
●Do not get on or put anything on the product. Failure to do so may
cause an accidental fall, injury or damage to the product due to a drop
of anything, malfunction of the product, performance degradation, or
shortening of its life.
●When using the product in any of the places specified below, provide a
sufficient shield.
1) Location where electric noise is generated
2) Location where high electrical or magnetic field is present
3) Location with the mains or power lines passing nearby
4) Location where the product may come in contact with water, oil or
chemical droplets

3
No. Operation
Description Description
4 Installation
and Start
(2) Cable Wiring
●Use our company’s genuine cables for connecting between the actuator
and controller, and for the teaching tool.
●Do not scratch on the cable. Do not bend it forcibly. Do not pull it. Do
not coil it around. Do not insert it. Do not put any heavy thing on it.
Failure to do so may cause a fire, electric shock or malfunction due to
leakage or continuity error.
●Perform the wiring for the product, after turning OFF the power to the
unit, so that there is no wiring error.
●When the direct current power (+24V) is connected, take the great care
of the directions of positive and negative poles. If the connection
direction is not correct, it might cause a fire, product breakdown or
malfunction.
●Connect the cable connector securely so that there is no disconnection
or looseness. Failure to do so may cause a fire, electric shock or
malfunction of the product.
●Never cut and/or reconnect the cables supplied with the product for the
purpose of extending or shortening the cable length. Failure to do so
ma
y
cause the product to malfunction or cause fire.
(3) Grounding
●The grounding operation should be performed to prevent an electric
shock or electrostatic charge, enhance the noise-resistance ability and
control the unnecessary electromagnetic radiation.
●For the ground terminal on the AC power cable of the controller and the
grounding plate in the control panel, make sure to use a twisted pair
cable with wire thickness 0.5mm2(AWG20 or equivalent) or more for
grounding work. For security grounding, it is necessary to select an
appropriate wire thickness suitable for the load. Perform wiring that
satisfies the specifications (electrical equipment technical standards).
●Perform Class D Grounding (former Class 3 Grounding with ground
resistance 100or below).

4
No. Operation
Description Description
4 Installation
and Start
(4) Safety Measures
●When the work is carried out with 2 or more persons, make it clear who
is to be the leader and who to be the follower(s) and communicate well
with each other to ensure the safety of the workers.
●When the product is under operation or in the ready mode, take the
safety measures (such as the installation of safety and protection
fence) so that nobody can enter the area within the robot’s movable
range. When the robot under operation is touched, it may result in
death or serious injury.
●Make sure to install the emergency stop circuit so that the unit can be
stopped immediately in an emergency during the unit operation.
●Take the safety measure not to start up the unit only with the power
turning ON. Failure to do so may start up the machine suddenly and
cause an injury or damage to the product.
●Take the safety measure not to start up the machine only with the
emergency stop cancellation or recovery after the power failure. Failure
to do so may result in an electric shock or injury due to unexpected
power input.
●When the installation or adjustment operation is to be performed, give
clear warnings such as “Under Operation; Do not turn ON the power!”
etc. Sudden power input may cause an electric shock or injury.
●Take the measure so that the work part is not dropped in power failure
or emergency stop.
●Wear protection gloves, goggle or safety shoes, as necessary, to
secure safety.
●Do not insert a finger or object in the openings in the product. Failure to
do so may cause an injury, electric shock, damage to the product or
fire.
●When releasing the brake on a vertically oriented actuator, exercise
precaution not to pinch your hand or damage the work parts with the
actuator dropped b
y
g
ravit
y
.
5 Teaching ●When the work is carried out with 2 or more persons, make it clear who
is to be the leader and who to be the follower(s) and communicate well
with each other to ensure the safety of the workers.
●Perform the teaching operation from outside the safety protection
fence, if possible. In the case that the operation is to be performed
unavoidably inside the safety protection fence, prepare the “Stipulations
for the Operation” and make sure that all the workers acknowledge and
understand them well.
●When the operation is to be performed inside the safety protection
fence, the worker should have an emergency stop switch at hand with
him so that the unit can be stopped any time in an emergency.
●When the operation is to be performed inside the safety protection
fence, in addition to the workers, arrange a watchman so that the
machine can be stopped any time in an emergency. Also, keep watch
on the operation so that any third person can not operate the switches
carelessly.
●Place a sign “Under Operation” at the position easy to see.
●When releasing the brake on a vertically oriented actuator, exercise
precaution not to pinch your hand or damage the work parts with the
actuator dropped by gravity.
* Safety protection Fence : In the case that there is no safety protection
fence, the movable ran
g
e should be indicated.

5
No. Operation
Description Description
6 Trial
Operation
●When the work is carried out with 2 or more persons, make it clear who
is to be the leader and who to be the follower(s) and communicate well
with each other to ensure the safety of the workers.
●After the teaching or programming operation, perform the check
operation one step by one step and then shift to the automatic
operation.
●When the check operation is to be performed inside the safety
protection fence, perform the check operation using the previously
specified work procedure like the teaching operation.
●Make sure to perform the programmed operation check at the safety
speed. Failure to do so may result in an accident due to unexpected
motion caused by a program error, etc.
●Do not touch the terminal block or any of the various setting switches in
the power ON mode. Failure to do so may result in an electric shock or
malfunction.
7 Automatic
Operation
●Check before starting the automatic operation or rebooting after
operation stop that there is nobody in the safety protection fence.
●Before starting automatic operation, make sure that all peripheral
equipment is in an automatic-operation-ready state and there is no
alarm indication.
●Make sure to operate automatic operation start from outside of the
safety protection fence.
●In the case that there is any abnormal heating, smoke, offensive smell,
or abnormal noise in the product, immediately stop the machine and
turn OFF the power switch. Failure to do so may result in a fire or
damage to the product.
●When a power failure occurs, turn OFF the power switch. Failure to do
so may cause an injury or damage to the product, due to a sudden
motion of the product in the recover
y
operation from the power failure.

6
No. Operation
Description Description
8 Maintenance
and
Inspection
●When the work is carried out with 2 or more persons, make it clear who
is to be the leader and who to be the follower(s) and communicate well
with each other to ensure the safety of the workers.
●Perform the work out of the safety protection fence, if possible. In the
case that the operation is to be performed unavoidably inside the safety
protection fence, prepare the “Stipulations for the Operation” and make
sure that all the workers acknowledge and understand them well.
●When the work is to be performed inside the safety protection fence,
basically turn OFF the power switch.
●When the operation is to be performed inside the safety protection
fence, the worker should have an emergency stop switch at hand with
him so that the unit can be stopped any time in an emergency.
●When the operation is to be performed inside the safety protection
fence, in addition to the workers, arrange a watchman so that the
machine can be stopped any time in an emergency. Also, keep watch
on the operation so that any third person can not operate the switches
carelessly.
●Place a sign “Under Operation” at the position easy to see.
●For the grease for the guide or ball screw, use appropriate grease
according to the instruction manual for each model.
●Do not perform the dielectric strength test. Failure to do so may result in
a damage to the product.
●When releasing the brake on a vertically oriented actuator, exercise
precaution not to pinch your hand or damage the work parts with the
actuator dropped by gravity.
●The slider or rod may get misaligned OFF the stop position if the servo
is turned OFF. Be careful not to get injured or damaged due to an
unnecessary operation.
●Pay attention not to lose the cover or untightened screws, and make
sure to put the product back to the original condition after maintenance
and inspection works.
Use in incomplete condition may cause damage to the product or an
injury.
* Safety protection Fence : In the case that there is no safety protection
fence, the movable ran
g
e should be indicated.
9 Modification
and Dismantle
●Do not modify, disassemble, assemble or use of maintenance parts not
specified based at
y
our own discretion.
10 Disposal ●When the product becomes no longer usable or necessary, dispose of it
properly as an industrial waste.
●When removing the actuator for disposal, pay attention to drop of
components when detaching screws.
●Do not put the product in a fire when disposing of it.
The product ma
y
burst or
g
enerate toxic
g
ases.
11 Other ●Do not come close to the product or the harnesses if you are a person
who requires a support of medical devices such as a pacemaker. Doing
so may affect the performance of your medical device.
●See Overseas Specifications Compliance Manual to check whether
complies if necessary.
●For the handling of actuators and controllers, follow the dedicated
instruction manual of each unit to ensure the safet
y
.

7
Alert Indication
The safety precautions are divided into “Danger”, “Warning”, “Caution” and “Notice” according to
the warning level, as follows, and described in the instruction manual for each model.
Level Degree of Danger and Damage Symbol
Danger
This indicates an imminently hazardous situation which, if the
product is not handled correctly, will result in death or serious
injury. Danger
Warning
This indicates a potentially hazardous situation which, if the
product is not handled correctly, could result in death or serious
injury. Warning
Caution
This indicates a potentially hazardous situation which, if the
product is not handled correctly, may result in minor injury or
property damage. Caution
Notice This indicates lower possibility for the injury, but should be kept to
use this product properly. Notice

8
Handling Precautions
In this touch panel teaching, the language to be displayed can be changed.
Refer to the following for how to change it.
CON related controllers 3.1 Displayed Language Change
 SEP related controllers 4.1 Displayed Language Change
 MEC related controllers 5.1 Displayed Language Change
 ELECYLINDER 6.1 Displayed Language Change
Do not apply mechanical shocks on this touch panel teaching pendant TB-02, because they
may cause failure.
When operating this touch panel teaching pendant TB-02, be sure to hold the teaching pendant
to prevent the cables from receiving unnecessary tensile loads.
If using the liquid crystal display screen for a long time, the brightness decreases. In order to
extend the life of LCD, set the time setting to turn off in the environment setting to turn it off
automatically, and disconnect from the controller when it is not in use.
Do not touch more than one point at the same time, because the touch panel is an analog
resistive film system. If you touch more than one point, the center position of more than one
point may react and operate.
Operate the touch panel by 0.5 N force or less.
There is a risk that the panel will be broken if it is operated by stronger force than that.
The life of the touch panel is around one million times under the condition of depression at the
same point. (Based on the usage environment of 25 degrees C)
Turn off the power to the controller before putting it in or out. Putting it in and out while the
power is on may cause malfunction.
When putting it in, check the connector matching position and insert it carefully with no excess
force applied to any unexpected direction. Do not attempt to insert it forcefully when it does not
go in smoothly.
For a Secure Digital memory card, choose a SD/SDHC memory card with 1G to 32G.
(Toshiba-made recommended) Also, use FAT32 Format for the file system.
Operation of the JOG switch on the front panel of RCON drive unit should be invalid in the
conditions below.
(1) When Parameter No. 194 JOG Switch is set to “1: Invalid”
(2) In AUTO Mode or when TP Operation Mode is set to Monitor Mode in manual setting
(MANU)
(3) When either of the position edit window, simple programming window, JOG/inching window,
position move window or number indicating move window is open
Also, if TB-02 gets disconnected from the controller in the condition that either of windows
stated in (3) is open, JOG switch operation will get disabled.
Caution : This touch panel teaching pendant TB-02 is exclusively designed for use with IAI
controllers. Never connect it to other equipment.
Failure ma
y
occur.