IAI TB-02 User manual

Touch Panel Teaching
TB-02
A
Ap pp pl li ic ca ab bl le e f fo or r P Po os si it ti io on n C Co on nt tr ro ol ll le er r, ,
E EL LE EC CY YL LI IN ND DE ER R
Instruction Manual Fifth Edition
This instruction manual describes the contents for position (CON/SEP/MEC
system) controllers and ELECYLINDER.
For how to use the position (SEL system) controllers, refer to the following instruction manual..
"Touch Panel Teaching TB-02 Program Controller Instruction Manual"
ME0356 For details of applicable controllers, refer in the section for the supported models.

Please Read Before Use
Thank you for purchasing our product.
This Instruction Manual explains the handling methods, structure and maintenance of this product,
among others, providing the information you need to know to use the product safely.
Before using the product, be sure to read this manual and fully understand the contents explained herein
to ensure safe use of the product.
The DVD enclosed with the product contains the Instruction Manual for our products.
When using the product, refer to the necessary portions of the applicable instruction manual by printing
them out or displaying them on a PC.
After reading the Instruction Manual, keep it in a convenient place so that whoever is handling this
product can reference it quickly when necessary.
[Important]
This Instruction Manual is original.
The product cannot be operated in any way unless expressly specified in this Instruction
Manual. IAI shall assume no responsibility for the outcome of any operation not specified
herein.
Information contained in this Instruction Manual is subject to change without notice for the
purpose of product improvement.
If you have any question or comment regarding the content of this manual, please contact
the IAI sales office near you.
Using or copying all or part of this Instruction Manual without permission is prohibited.
The company names, names of products and trademarks of each company shown in the
sentences are re
g
istered trademarks.

Supported Models
This Instruction Manual is for the position controller and ELECYLINDER.
For details on handling the program controller
(XSEL-J/K/JX/KX/KT/KET/P/Q/PX/QX/PCT/QCT/R/S/RX/SX/RXD/SXD/RA/SA/RAX/SAX/RAXD/SAXD,
TT/TTA, SSEL, ASEL, PSEL, MSEL-PC/PG/PCX/PGX), refer to the separate “Touch Panel Teaching
TB-02 Applicable for Program Controller Instruction Manual”.
The supported models are listed below.
Controller model Supported from
version
Controller model Supported from
version
ERC2 (Note 1) V1.00
ASEP V1.00
ERC3 V1.00
DSEP V1.00
ACON V1.00
PSEP V1.00
DCON V1.00
MSEP V1.00
PCON V1.00
AMEC V1.00
SCON (Note 3) V1.00
PMEC V1.00
MCON (Note 2) V1.00
RACON V1.00
MSCON V1.00
RPCON V1.00
RCP6S V1.00
RCON V2.10
RCM-P6□C V1.50
ELECYLINDER Refer to Next Page
Note1: Only ERC2 models with 4904 or higher stamped on the Serial No. sticker can be connected.
Information on sticker
I/O type Not supported Supported
NP NP U5 M NP T1 4904, 4905, 6302
PN PN U3 M PN T1 4904, 4905, 6302
Note that touch panel teaching pendants can be connected to ERC2 controllers of SE type
via a SIO converter regardless of their version.
Note2: MCON-C/CG applicable for SSCNETIII/H, MECHATROLINK-III and EtherCAT Motion in V1.20
and later
Note3: SCON-CB-F/CGB-F/LC-F/LCB-F (Servo Press dedicated controller) applicable for S in V1.40
and later

In the table below shows the models that support ELECYLINDER.
ELECYLINDER type Supported from version
EC-S□, EC-R□
V1.60
EC-S□□H (Note 1), EC-R□□W、EC-RR□(Note 1),
EC-RP4, EC-GS4, EC-GD4, EC-TC4、EC-TW4 V2.00
EC-RR□□H (Note 2)
V2.10
Note1: EC-S□□H and EC-RR□are available for connection in versions from V1.60 to V1.81, however,
some models are not. Update the version to V2.00 or later when use.
Note2: EC-RR□□H is available for connection in versions from V1.60 to V2.01, however, some models
are not. Update the version to V2.10 or later when use.
Applicable Models for Gateway Parameter Setting Tool
Shown below are the models supporting the gateway parameter setting tool.
Controller model Supported from version
MSEP-C V1.00
MCON-C/CG (Note 4) V1.00
RCP6S Gateway V1.00
RCON V2.10
Note4: SSCNETIII/H, MECHATROLINK-III and EtherCAT Motion of MCON-C/CG are not applicable.

Chapter Contents
Safety Guide 1
Handling Precautions 8
Product Check 9
1. Confirming the Specifications 14
2. Connection 24
3. Operation of CON Related Controllers 27
4. Operation of SEP Related Controllers 188
5.
Operation of MEC Related Controllers 263
6. Operation of ELECYLINDER 323
7. Gateway Parameter Setting Tool 378
8. Error Display 393
9. Appendix 399
10. Warranty 404

Table of Contents
Safety Guide······································································································· 1
Handling Precautions···························································································· 8
International Standards Compliances ······································································· 9
Product Check ···································································································10
1. Confirming the Specifications ·········································································· 14
1.1 Basic Specification·························································································· 14
1.2 Environmental Specifications············································································· 15
1.3 Explanation of Each Part·················································································· 16
1.3.1 Front (Standard Type, Dead Man's Switch Type) ········································· 16
1.3.2 Back (Standard Type)············································································ 17
1.3.3 Back (Dead Man's Switch Type) ······························································ 17
1.4 How to Set in/out Secure Digital Memory Card······················································ 19
1.4.1 How to Take off Secure Digital Memory Card Slot Cover······························· 19
1.4.2 How to Insert Secure Digital Memory Card ················································ 19
1.4.3 How to Take out Secure Digital Memory Card············································· 20
1.5 External Dimensions ······················································································· 21
1.6 Life of Touch Panel LCD ·················································································· 22
1.7 Life of Battery and Replacement of Battery ·························································· 22
1.8 Optional Items ······························································································· 22
1.8.1 How to Attach Grip Belt ········································································· 23
2. Connection ································································································· 24
2.1 Connecting with the Controller··········································································· 24
2.2 Position controller/ELECYLINDER cable ····························································· 25
2.3 Safety Category compliance ············································································· 26
3. Operation of CON Related Controllers ······························································ 27
3.1 Displayed Language Change ············································································ 27
3.2 Operating Menu ····························································································· 29
3.3 Initial Screen ································································································· 31
3.4 Changing Operating Axis·················································································· 32
3.5 Menu Selection ······························································································ 33
3.6 Position Edit Guide ························································································· 35
3.7 I/O Control Guide ··························································································· 37
3.8 Easy Program Setting······················································································ 40
3.9 Monitor········································································································· 42
3.9.1 Monitor Screen ···················································································· 43
3.9.1.1 Monitor Main Screen ...................................................................................... 43
3.9.1.2 I/O Monitor Screen ......................................................................................... 45
3.9.1.3 Data Monitor Screen....................................................................................... 45
3.9.1.4 Glossary Screen for Input and Output Signals............................................... 46
3.9.1.5 Network Data Monitor Screen ........................................................................ 47
3.9.2 Maintenance Information Screen ····························································· 59
3.9.2.1 Operating Method When Replacing the Actuator
(When Replacing the Actuator) ...................................................................... 61
3.9.2.2 Operating Method to Clear Pairing ID (When Replacing Motor Unit) ............ 62
3.9.2.3 Operating Method When Replacing the FAN ................................................. 63
3.9.2.4 Operating Method of Updating Maintenance Information Related to
Lubrication...................................................................................................... 64
3.9.3 Time Setting Screen for Controller ··························································· 65

3.10 Position Editing ······························································································ 66
3.10.1 Position Data ······················································································ 67
3.10.2 Additional Setting Items for Controllers Applicable for
Position Data Comment Input ································································· 73
3.10.3 Entering New Data ··············································································· 75
3.10.4 Changing Position Data········································································· 79
3.11 Parameter Editing··························································································· 80
3.12 Test run ········································································································ 82
3.12.1 Jog/Inching Operation ··········································································· 85
3.12.2 Position Movement Operation ································································· 86
3.12.3 Direct Movement Operation···································································· 87
3.12.4 I/O test ······························································································ 87
3.13 TP Operation Mode························································································· 88
3.14 Alarm List ····································································································· 89
3.15 Controller Reset ····························································································· 90
3.16 Other Settings································································································ 91
3.16.1 Parameter Initialization·········································································· 91
3.16.2 Axis Number Change············································································ 92
3.16.3 Load Cell Calibration ············································································ 92
3.16.4 Load Cell Inactivation············································································ 93
3.16.5 I/O Customizing ··················································································· 93
3.17 Information Display ························································································· 96
3.17.1 Axis Name Edit···················································································· 99
3.18 Environment Setting·······················································································100
3.19 Data Backup·································································································112
3.19.1 Data Backup of the Controller ································································113
3.19.2 Restore to Controller············································································ 115
3.20 Smart Tuning Function····················································································117
3.20.1 Setting Operation for Max. Acceleration/Deceleration for
Indicated Transported Load and Velocity ··················································118
3.20.2 Operation to Automatically Set Velocity and Acceleration Speed
from Moving Distance ··········································································120
3.21 Maintenance Parts List ···················································································123
3.21.1 Check Cable Model Number, Controller Parts············································123
3.21.2 Schematic Display and Parts List Display ·················································125
3.22 Easy programming·························································································127
3.23 Pulse Train Mode Setting ················································································131
3.23.1 [Configuration setting] ··········································································132
3.23.2 [Electric gear setting] ···········································································133
3.23.3 [Feedback pulse configuration setting] ·····················································133
3.23.4 [Feedback Pulse Electric Gear Setting] ····················································134
3.24 Offboard Tuning ····························································································135
3.24.1 For Controllers Applicable for Gain Calculation
(such as servomotor type controllers) ······················································136
3.24.2 For Controllers Not Applicable for Gain Calculation
(such as pulse motor type controllers) ·····················································139
3.25 Servo Monitor ·······························································································141
3.25.1 Servo Monitor (Waveform Display) Screen ···············································143
3.25.1.1 Channel Settings ........................................................................................ 143
3.25.1.2 Display Setting Buttons............................................................................... 144
3.25.1.3 Monitor Operation Buttons.......................................................................... 144
3.25.1.4 Other Displays ............................................................................................ 144
3.25.2 Sampling Frequency Setting··································································145
3.25.3 Trigger Setting····················································································146
3.25.3.1 Setting Items in Trigger Setting .................................................................. 146
3.25.3.2 When Conducting Trigger Setting with Input and Output Signals .............. 147
3.25.3.3 When Having Trigger Setting with Timer .................................................... 148

3.25.3.4 Start Trigger Standby Status ....................................................................... 148
3.25.4 Operation to Save Data ········································································149
3.25.4.1 How to Save Waveform Data ..................................................................... 149
3.25.4.2 To Obtain Screenshot ................................................................................. 150
3.26 Press Program······························································································151
3.26.1 Press Program Monitor ········································································152
3.26.1.1 Press Program Monitor Screen .................................................................... 152
3.26.1.2 Data Monitor Screen................................................................................... 154
3.26.1.3 Input Signals Glossary.................................................................................. 156
3.26.1.4 Output Signals Glossary............................................................................... 156
3.26.2 Press Program Edit ·············································································157
3.26.2.1 Press Program Select Screen ...................................................................... 157
3.26.2.2 Press Program Edit Screen.......................................................................... 158
3.26.2.3 Press Program Copy .................................................................................... 170
3.26.2.4 Erasing Pressing Programs.......................................................................... 171
3.26.3 Press Program Test run ········································································172
3.26.3.1 Jog Inching Screen....................................................................................... 172
3.26.3.2 Press Program Operation Screen ................................................................ 175
3.26.3.3 Press Program Operation (Graph) Screen................................................... 177
3.26.3.4 Direct Move Screen ...................................................................................... 179
3.26.4 Secure Digital Memory Card··································································181
3.26.4.1 Press Program Save................................................................................... 182
3.26.4.2 Press Program Transfer ............................................................................... 184
4. Operation of SEP Related Controllers······························································ 188
4.1 Transition of Operating States ··········································································188
4.2 Operating Menu ····························································································189
4.3 Initial Screen ································································································191
4.4 Initial Setting ································································································192
4.5 Changing Operating Axis·················································································193
4.6 Menu Selection ·····························································································194
4.7 Monitor········································································································195
4.8 Information···································································································197
4.9 Alarm List ····································································································199
4.10 Position Setting (Setting of Position-related Data, Jog/Inching Operation) ··················201
4.11 I/O Setting (Setting of Operation Parameters, Etc.) ···············································225
4.12 Parameters (Parameter Editing, Axis Number Setting, Parameter Initialization to
Factory Default Settings, System Password) ·······················································236
4.13 Test (I/O Tests, Operation Tests for Axis Movement) ··············································246
4.14 Environment setting ·······················································································250
4.15 Data Backup·································································································258
4.15.1 Data Backup of the Controller ································································259
4.15.2 Restore to Controller············································································261
5. Operation of MEC Related Controllers ·····························································263
5.1 Transition of Operating States ··········································································263
5.2 Operating Menu ····························································································264
5.3 Initial Screen ································································································266
5.4 Initial Setting ································································································267
5.5 Operation Axis Change ···················································································268
5.6 MEC Menu Selection······················································································269
5.7 Initial Setting ································································································270
5.8 Position Setting (Position Data Setting and Manual Axis operation (Jogging,
Inching)) ······································································································275
5.9 Trial operation·······························································································295
5.10 Information···································································································297
5.11 Maintenance – Parameters··············································································299