IBM IntelliStation POWER 9114 Model 275 Instruction Manual

IntelliStation POWER 9114 Model 275
Your Guide to Removing, Replacing, and
Installing Parts
SA38-0639-00
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First Edition (July 2003)
Before using this information and the product it supports, read the information in “Safety Notices” on page v,
Appendix A, “Environmental Notices”, on page 55, and Appendix B, “Notices”, on page 57.
A reader’s comment form is provided at the back of this publication. If the form has been removed, address
comments to Information Development, Department H6DS-905-6C006, 11501 Burnet Road, Austin, Texas
78758-3493. To send comments electronically, use this commercial internet address: [email protected]. Any
information that you supply may be used without incurring any obligation to you.
©International Business Machines Corporation, 2003. All rights reserved. Note to U.S. Government Users --
Documentation related to restricted rights -- Use, duplication or disclosure is subject to restrictions set forth is GSA
ADP Schedule Contract with IBM Corp.

Contents
Safety Notices..................................v
Electrical Safety .................................vi
Laser Safety Information ..............................vii
Laser Compliance ...............................vii
Data Integrity and Verification ...........................ix
About This Book ................................xi
ISO 9000 ....................................xi
Highlighting ...................................xi
Accessing Information ...............................xi
References to AIX Operating System .........................xi
Related Publications................................xi
Ergonomic Information...............................xii
Trademarks ...................................xii
Chapter 1. Overview ...............................1
Step 1. Check the Operator Panel ...........................1
Step 2. Record Needed Information ..........................1
Step 3. Report the Problem .............................1
Chapter 2. Removal, Replacement, and Installation Procedures ..............3
Handling Static-Sensitive Devices ...........................4
Procedure List ..................................5
Placing the Model 275 into the Service and Operating Position ................6
Starting the System ................................7
Stopping the System................................8
Covers .....................................9
Removing the Service Access Cover .........................9
Replacing the Service Access Cover .........................9
Bezel Door ...................................10
Removing the Bezel Door ............................10
Replacing the Bezel Door ............................10
Bezels ....................................11
Removing the Front Bezel ............................11
Replacing the Front Bezel ............................11
PCI Adapters ..................................12
Removing a Non-Hot-Pluggable PCI Adapter .....................13
Replacing or Installing a Non-Hot-Pluggable PCI Adapter .................15
PCI Adapter Dividers and Light Pipes .........................17
Removing a PCI Adapter Divider ..........................17
Replacing a PCI Adapter Divider ..........................18
Removing the PCI-Adapter-Divider Light Pipes.....................19
Replacing the PCI-Adapter-Divider Light Pipes.....................19
Service Processor Assembly ............................20
Removing the Service Processor Assembly ......................20
Replacing the Service Processor Assembly ......................21
Battery ....................................22
Hot-Swap System Fans ..............................23
Removing a Hot-Swap System Fan .........................23
23
Replacing a Hot-Swap System Fan .........................24
Fan Tray Assembly ................................25
Removing the Fan Tray Assembly .........................25
iii

Replacing the Fan Tray Assembly .........................26
Media Devices .................................28
Slimline Media Devices .............................28
29
SCSI Media Devices ..............................29
Disk Drive Bezels and Fillers ............................32
Removing a Disk Drive Bezel from a Disk Drive or Filler .................32
Replacing or Installing a Disk Drive Bezel onto a Disk Drive ................32
Hot-Swap Disk Drives ...............................33
Deconfiguring a Disk Drive for Removal .......................33
Configuring a Disk Drive after Replacement or Installation ................33
Removing a Hot-Swap Disk Drive .........................34
Replacing or Installing a Hot-Swap Disk Drive .....................36
Removing a Hot-Swap Disk Drive with the System Power Off ...............37
Replacing or Installing a Hot-Swap Disk Drive with the System Power Off...........37
Media Bay Chassis ................................38
Removing the Media Bay Chassis .........................38
Replacing the Media Bay Chassis .........................39
Operator Panel Power Cable ............................40
Removing the Operator Panel Power Cable ......................40
Replacing the Operator Panel Power Cable ......................41
Power Supply ..................................42
Power Supply LEDs ..............................42
Removing a Power Supply with the System Power Off ..................43
Replacing a Power Supply with the System Power Off ..................45
Installing or Replacing a Power Supply with the System Power On .............46
Chapter 3. Parts Information............................49
System Unit Parts ................................50
Model 275 Parts ................................51
Power Cable .................................52
Keyboards and Mouse (White) ..........................53
Keyboards and Mouse (Black)...........................54
Appendix A. Environmental Notices .........................55
Product Recycling and Disposal ...........................55
Environmental Design ...............................55
Acoustical Noise Emissions .............................55
Declared Acoustical Noise Emissions ........................55
Appendix B. Notices ...............................57
Appendix C. System Locations...........................59
Power Supply Locations ..............................61
Fan Locations ..................................62
System Backplane Locations ............................63
PCI-X Slot Locations ...............................64
Memory DIMM Locations..............................65
Operator Panel Component Locations .........................67
SCSI IDs and Bay Locations ............................68
System LED Locations ..............................69
Appendix D. Component and Attention LEDs .....................71
Operator Panel Display ..............................71
Component LEDs ................................71
Index .....................................73
iv IntelliStation POWER 9114 Model 275 Parts Guide

Safety Notices
Adanger notice indicates the presence of a hazard that has the potential of causing death or serious
personal injury. Danger notices appear on the following pages:
vvi
v3
v42
Acaution notice indicates the presence of a hazard that has the potential of causing moderate or minor
personal injury. Caution notices appear on the following pages:
vvi
vvii
v4
v22
Note: For a translation of these notices, see System Unit Safety Information, order number SA23-2652.
v

Electrical Safety
Observe the following safety instructions any time you are connecting or disconnecting devices attached to
the workstation.
In the system you are about to setup or service:
vThe ac power interface connector is considered the main power disconnect device.
vThis system has redundant power supply capabilities, meaning that it has the ability to have two power
supplies running simultaneously in the same system unit. When instructed to disconnect the power
source, ensure that all power cables have been unplugged.
DANGER
To prevent electrical shock hazard, disconnect all power cables from the electrical outlet before
relocating the system.
D01
CAUTION:
This product is equipped with a three-wire power cable and plug for the user’s safety. Use this
power cable with a properly grounded electrical outlet to avoid electrical shock.
C01
DANGER
To prevent electrical shock hazard, disconnect all power cables from the electrical outlet before
relocating the system.
D01
vi IntelliStation POWER 9114 Model 275 Parts Guide

Laser Safety Information
CAUTION:
This product may contain a CD-ROM, DVD-ROM, or laser module on a PCI card, which are class 1
laser products.
C30
Laser Compliance
All lasers are certified in the U.S. to conform to the requirements of DHHS 21 CFR Subchapter J for class
1 laser products. Outside the U.S., they are certified to be in compliance with the IEC 825 (first edition
1984) as a class 1 laser product. Consult the label on each part for laser certification numbers and
approval information.
CAUTION:
All IBM laser modules are designed so that there is never any human access to laser radiation
above a class 1 level during normal operation, user maintenance, or prescribed service conditions.
Data processing environments can contain equipment transmitting on system links with laser
modules that operate at greater than class 1 power levels. For this reason, never look into the end
of an optical fiber cable or open receptacle. Only trained service personnel should perform the
inspection or repair of optical fiber cable assemblies and receptacles.
C25, C26
Safety Notices vii

viii IntelliStation POWER 9114 Model 275 Parts Guide

Data Integrity and Verification
IBM computer systems contain mechanisms designed to reduce the possibility of undetected data corruption
or loss. This risk, however, cannot be eliminated. Users who experience unplanned outages, system failures,
power fluctuations or outages, or component failures must verify the accuracy of operations performed and
data saved or transmitted by the system at or near the time of the outage or failure. In addition, users must
establish procedures to ensure that there is independent data verification before relying on such data in
sensitive or critical operations. Users should periodically check the IBM support websites for updated
information and fixes applicable to the system and related software.
ix

xIntelliStation POWER 9114 Model 275 Parts Guide

About This Book
This book provides information about identifying problems that are related to parts, removing and replacing
those parts, installing optional parts (features), and verifying that parts are installed and operating correctly
in your IntelliStation POWER 9114 Model 275 . In this book, the IntelliStation POWER 9114 Model 275 are
hereafter referred to as the system.
ISO 9000
ISO 9000 registered quality systems were used in the development and manufacturing of this product.
Highlighting
The following highlighting conventions are used in this book:
Bold Identifies commands, subroutines, keywords, files, structures, directories, and other items
whose names are predefined by the system. Also identifies graphical objects such as buttons,
labels, and icons that the user selects.
Italics Identifies parameters whose actual names or values are to be supplied by the user.
Monospace Identifies examples of specific data values, examples of text similar to what you might see
displayed, examples of portions of program code similar to what you might write as a
programmer, messages from the system, or information you should actually type.
Accessing Information
Documentation for the IBM Eserver pSeries is available online. Visit the IBM Eserver pSeries
Information Center at http://publib16.boulder.ibm.com/pseries/en_US/infocenter/base.
vTo access the pSeries publications, click Hardware documentation.
vTo view information about the accessibility features of Eserver pSeries hardware and the AIX operating
system, click AIX and pSeries accessibility.
References to AIX Operating System
This document may contain references to the AIX operating system. If you are using another operating
system, consult the appropriate documentation for that operating system.
This document may describe hardware features and functions. While the hardware supports them, the
realization of these features and functions depends upon support from the operating system. AIX provides
this support. If you are using another operating system, consult the appropriate documentation for that
operating system regarding support for those features and functions.
Related Publications
The following publications provide additional information about your system:
vThe IntelliStation POWER 9114 Model 275 Installation Guide, order number SA38-0639, contains
information on how to set up and cable the system, install and remove options, verify system operation,
and record system configuration.
vThe IntelliStation POWER 9114 Model 275 User’s Guide, order number SA38-0635, contains
information to help users use the system, use the service aids, and solve minor problems.
vThe IntelliStation POWER 9114 Model 275 Service Guide, order number SA38-0636, contains reference
information, maintenance analysis procedures (MAPs), error codes, removal and replacement
procedures, and a parts catalog.
xi

vThe RS/6000 Eserver pSeries Diagnostic Information for Multiple Bus Systems, order number
SA38-0509, contains diagnostic information, service request numbers (SRNs), and failing function codes
(FFCs).
vThe RS/6000 Eserver pSeries Adapters, Devices, and Cable Information for Multiple Bus Systems,
order number SA38-0516, contains information about adapters, devices, and cables for your system.
This manual is intended to supplement the service information found in the RS/6000 Eserver pSeries
Diagnostic Information for Multiple Bus Systems.
vThe Site and Hardware Planning Guide, order number SA38-0508, contains information to help you plan
your installation.
vThe System Unit Safety Information, order number SA23-2652, contains translations of safety
information used throughout this book.
vThe PCI Adapter Placement Reference, order number SA38-0538, contains information regarding slot
restrictions for adapters that can be used in this system.
Ergonomic Information
After you have set up your system, we encourage you to visit the Healthy Computing Web site. Good
ergonomic practice is important to get the most from your workstation and to avoid discomfort. This means
that the equipment and the workplace should be arranged to suit your individual needs and the kind of
work you do.
The Healthy Computing Web site gives ergonomic guidelines to help you understand the ergonomic
considerations that you should know when working at a computer workstation. The address is:
http://www.us.pc.ibm.com/healthycomputing
Trademarks
The following terms are trademarks of International Business Machines Corporation in the United States,
other countries, or both:
vAIX
vEserver
vIBM
vIntelliStation
vpSeries
vRS/6000
Other company, product, and service names may be trademarks or service marks of others.
xii IntelliStation POWER 9114 Model 275 Parts Guide

Chapter 1. Overview
The Model 275 is designed to allow customers to remove, replace and install certain options and parts.
If you are installing an optional part in your system, use the installation procedure for the part in Chapter 2,
“Removal, Replacement, and Installation Procedures”, on page 3.
If the system contains a part that is damaged, a part that fails to operate correctly, or the system needs
service, perform the following steps:
Step 1. Check the Operator Panel
When a failing part is detected in your system, the amber-colored attention LED on the operator panel is
turned on solid (not blinking). A failing part might also generate an error code. If an error code is
generated, it is shown on the operator panel display.
1Operator Panel Display 5Power-On Button
2Attention LED 6Power-On Button Guard
3System Reset Button 7Service Processor Reset Switch (Pinhole)
4Power LED 8Serial Number Label
Step 2. Record Needed Information
Record the following information:
vMachine type and model
vSystem serial number
vAny error codes that appear in the operator panel display or console
vAny LEDs lit on the operator panel
Step 3. Report the Problem
Call your service organization. The service organization provides you with information about how to:
vIdentify the part in your system that is damaged or failing to operate correctly
vDetermine if a damaged or failing part can be replaced by the customer
vHave a replacement part shipped to your location
vComplete the repair when a part is replaced or installed in your system
1

2IntelliStation POWER 9114 Model 275 Parts Guide

Chapter 2. Removal, Replacement, and Installation
Procedures
This chapter provides removal, replacement, and installation procedures for the Model 275.
Notes:
1. Servicing of the Model 275 can be performed with the system either in the vertical or horizontal
position.
2. Before performing any of the removal or replacement procedures in this chapter, read the following
danger and caution notices.
3. If your system has a failure for one of the listed devices, refer to Appendix D, “Component and
Attention LEDs”, on page 71. When you have determined which device is the source of the problem,
return to these procedures.
4. Only optional parts that are available for your system have installation procedures.
5. In the system, the ac power interface connector is considered the main power disconnect device.
6. This system has redundant power supply capabilities, meaning that it has the ability to have two power
supplies running simultaneously in the same system unit. When instructed to disconnect the power
source, ensure that all power cables have been unplugged.
DANGER
An electrical outlet that is not correctly wired could place hazardous voltage on metal parts of
the system or the devices that attach to the system. It is the responsibility of the customer to
ensure that the outlet is correctly wired and grounded to prevent an electrical shock.
Before installing or removing signal cables, ensure that the power cables for the system unit
and all attached devices are unplugged.
When adding or removing any additional devices to or from the system, ensure that the power
cables for those devices are unplugged before the signal cables are connected. If possible,
disconnect all power cables from the existing system before you add a device.
Use one hand, when possible, to connect or disconnect signal cables to prevent a possible
shock from touching two surfaces with different electrical potentials.
During an electrical storm, do not connect cables for display stations, printers, telephones, or
station protectors for communications lines.
D05
3

CAUTION:
This product is equipped with a three-wire power cable and plug for the user’s safety. Use this
power cable with a properly grounded electrical outlet to avoid electrical shock.
C01
CAUTION:
This unit has more than one power supply cord. To reduce the risk of electrical shock, disconnect
two power supply cords before servicing.
C21
Handling Static-Sensitive Devices
The following procedures describe how to handle static-sensitive devices.
Attention: Electronic boards, adapters, media drives, and disk drives are sensitive to static electricity
discharge. These devices are wrapped in antistatic bags to prevent this damage.
Take the following precautions:
vIf you have an antistatic wrist strap available, use it while handling the device.
vDo not remove the device from the antistatic bag until you are ready to install the device in the system.
vWith the device still in its antistatic bag, touch it to the metal frame of the system.
vGrasp cards and boards by the edges. Hold drives by the frame. Avoid touching the solder joints or
pins.
vIf you need to lay the device down while it is out of the antistatic bag, lay it on the antistatic bag. Before
picking it up again, touch the antistatic bag and the metal frame of the system at the same time.
vHandle the devices carefully to prevent permanent damage.
4IntelliStation POWER 9114 Model 275 Parts Guide

Procedure List
Part Procedure Location
Adapters “PCI Adapters” on page 12
Adapter Dividers and Light Pipes “PCI Adapter Dividers and Light Pipes” on page 17
Battery “Battery” on page 22
Bezels “Bezels” on page 11
Bezel Door “Bezel Door” on page 10
Covers “Covers” on page 9
Disk Drives “Hot-Swap Disk Drives” on page 33
Disk Drive Bezels and Fillers “Disk Drive Bezels and Fillers” on page 32
Display* See note
Fans “Hot-Swap System Fans” on page 23
Fan Tray “Fan Tray Assembly” on page 25
Keyboard* See note
Media Devices “Media Devices” on page 28
Media Bay Chassis “Media Bay Chassis” on page 38
Mouse* See note
Operating Position “Placing the Model 275 into the Service and Operating Position” on page 6
Operator Panel Power Cable “Operator Panel Power Cable” on page 40
Power Supply “Power Supply” on page 42
Service Position “Placing the Model 275 into the Service and Operating Position” on page 6
Service Processor Assembly “Service Processor Assembly” on page 20
Note: For the removal, replacement, and installation instructions for the items marked with an asterisk,
see the documentation provided by the product manufacturer.
Chapter 2. Removal, Replacement, and Installation Procedures 5

Placing the Model 275 into the Service and Operating Position
So that you can work on the inside of the system unit, the Model 275 can be placed on its side. When you
are finished working on the system, return it to the position in which it was placed for user operations.
Attention: The system weighs between 34 kg (75 pounds) and 41 kg (90 pounds). Do not try to lift the
system by yourself.
6IntelliStation POWER 9114 Model 275 Parts Guide

Starting the System
This section discusses the various ways to start the system.
To start the system, do the following:
1. Open the bezel door.
2. Ensure that the power is connected to the system unit.
Before you press the power-on button on the operator panel, observe the following:
vThe power LED is slowly blinking.
vAn OK prompt is visible in the operator panel display.
3. Press the power-on button on the operator panel.
After pressing the power-on button on the operator panel, observe the following:
a. The power LED begins to blink visibly faster.
b. The system cooling fans are activated after approximately 30 seconds and begin to accelerate to
operating speed.
c. There is approximately a 30-second transition period between the time the power button is pressed
and the power LED remains on solid (no longer blinking). The power LED stays on solid and
progress indicators, also referred to as checkpoints, are visible on the operator panel display.
1Operator Panel Display 5Power-On Button
2Attention LED 6Power-On Button Guard
3System Reset Button 7Service Processor Reset Switch (Pinhole)
4Power LED 8Serial Number Label
Chapter 2. Removal, Replacement, and Installation Procedures 7

Stopping the System
This section discusses the various ways to stop the system.
Attention: Using the power-on button on the operator panel to power off the system can cause
unpredictable results in the data files. The next initial program load (IPL) will also take longer to complete
if all applications are not stopped beforehand.
Attention: When shutting down your system, shut down all applications first and then shut down the
operating system. The system power turns off and the system goes into standby mode when the operating
system is shut down. If you are shutting down your system due to an error or to make a repair, write down
the information displayed on the operator panel before turning off the system power. Before removing
power from the system, ensure that the shutdown process is complete. Failure to do so can result in the
loss of data. Some option-installation procedures do not require the system to be stopped for installation.
The option-installation procedures in this chapter will direct you here if stopping the system is required.
1. Log in to the system as root user.
2. Stop all applications that are running on the system.
3. At the command line, type one of the following commands:
vIf your system is running AIX, type shutdown
vIf your system is running Linux, type shutdown now -h
4. After you shut down the operating system, set the power switches of any attached devices to Off.
8IntelliStation POWER 9114 Model 275 Parts Guide