IBOS REVI250 USB User manual

REVI250 USB
REVI250 USB AKU
User´s manual
v1.4 (07/2017)
Manual for safe operation of the monitoring system and its maintenance to ensure
trouble-free operation. All registered marks and trademarks mentioned in the guide
are owned by the corresponding owners.

page 1
Introduction
Congratulations on purchasing the new TV inspection IBOS a.s. system.
Our instruments represent long-lasting experience and constant development.
Careful processing and checking is an important feature of our company. If, however, a
defect will occur, because it cannot be completely eliminated, you will receive a high level of
guarantee thanks to our generous warranty service.
But, bear in mind that even the best product can do its work only if it is correctly maintained
and operated.
Guide purpose
This guide serves as a manual for commissioning, using and maintaining the monitoring
system produced by IBOS a.s. and includes also important safety instructions.
Read this guide before start working with this system. Pay attention to articles on safety that
protect your health and prevent hazards connected with operation of the whole system or
its components.
If you are in any doubt, need to order a spare part or service, contact the manufacturer:
IBOS a.s.
Hlinska 694/2b
370 01 Ceske Budejovice
Czech Republic
Where, on the website www.ibos.cz you can find contacts for servicemen and technical

page 2
Usage of the system REVI250
The system REVI 250 is used for monitoring and inspection of sewers and pipes within
diameter DN 50mm and DN 300mm. The systém REVI 250 records on storage medium such
as HDD, USB flash, or SD card by USB range. The recorded image is in syste PAL. For lightning
is used bright LED lights with availabel regulation.
Usage of the system according to the application
This sewer and inspection system is for inspection of all types of piping.
Different usage or usage beyond this scope is not considered the
corresponding application. Never use this inspection system for
different purposes. The system must not be used in piping with media
subject to explosion. For this purpose, special equipment marked
is specially produced and approved.
Type labels
You can find type labels with the corresponding serial number on the individual components.
You will need this information when contacting the IBOS a.s. customer service, for
example if you wish to order accessories or spare parts. You should write the corresponding
serial number for each component into the following table so that it is available if necessary.

page 3
Organizational measures
Your inspection system has been designed according to the current condition of the
technology and valid technical regulations. Nevertheless, its usage can cause damage to the
health or even death of the user, a third person, animals or to the inspection system or other
material values.
Personnel entrusted with operating the inspection system is obliged to read this user guide
and understand it before starting the work. This is especially important for people who only
work with the inspection system occasionally, e.g. during maintenance, repairs or adding
accessories.
The operator of the inspection system is obliged to ensure safe and hazard-free operation.
He can achieve this by observing the following measures:
keeping this User´s manual constantly in the application area of the inspection
system
holding regular training courses
keeping control sheets for maintenance and care
regular checking of the personnel for conscious work as regards safety and
hazards
Personal safety
The person responsible for operation, maintenance and additional modifications of the
equipment must be specialists or trained by a specialist. The specialists must have adequate
knowledge in inspection systems through special training and experience. They are
acquainted with corresponding regulations on safety at work and prevention of injury on a
level sufficient for evaluation of safe working condition of the inspection system
follow the service rules for your workplace
respect the corresponding anti-injury regulations
attend training in treating hazardous substances
respect safety instruction in this guide
Prevention of material damage
As an operator of this inspection system, you are responsible for the following aspects:
observe the specified maintenance intervals
use the inspection system only in operations for which it has been designed
observe conditions for application of this inspection system described in this
User's manual

page 4
Safety guidelines
Read the following safety instructions carefully and respect them. They serve to your own
safety, safety of your employees, the monitoring system and its components safety.
Ensure that no liquid can enter the control instrument, the control
unit or the cable drum cover!
If it happens, immediately disconnect the power supply, seal the outlet
against re-connection and inform trained specialists or the IBOS a.s.
customer service.
Never use damaged power cable!
If this happens, immediately contact our customer service. There is a
risk of electric shock! Make sure that no liquid can penetrate the cable
terminals or the equipment. If it happens, disconnect the power supply,
seal the outlet against re-connection and inform the IBOS a.s customer
service.
Work on electrical equipment beyond operations described in this
manual can only be performed by a specialized trained person.
Larger maintenance or repairs can only be performed by the IBOS a.s.
customer service or persons authorized by the IBOS a.s. Company.
Before cleaning, maintenance and repair unplug apparatus from wall
socket or power supply and follow the User´s manual.
Danger of serious injuries caused by a touch of hot surfaces of the
system!
When working with the system, keep in mind that the individual
components (especially the lighting, cameras and crawler) can be very
hot during the operation. Touching hot components of the system can
cause serious injury.
Danger of explosion!
Never use the inspection system in piping that contains or contained
explosive medium. For this purpose, special equipment marked
is specially produced and approved.
Danger of injury caused by a fall from the height!
Always be careful and use the specified work processes and aids when
inserting the camera in the shaft or pipe.

page 5
Danger of injury by rotational parts of the machine!
When operating, maintaining or otherwise manipulating the camera
carriage and the cable winder, keep in mind that these devices include
rotational components (cogwheels, chains, etc.), which can cause
serious damage to your limbs or parts of your clothes.
Risk of eye damage!
The camera head is equipped with laser diodes, which represent a
hazard for the eyes. Never look into the laser sources, even if they are
not activated.The camera head and the additional lights are equipped
with a very powerful light source, which can damage your eyes or eyes
of people around them. Ensure that the lights are always switched off
when they are away from the piping to prevent injury.
Danger of injury by non-rotational parts of the machine!
When moving a reel or control unit, consider the weight of the device.
The dropping or overturning of the device could cause a loss of stability,
resulting in danger of injury. Do not tilt the device so that tipping.
Danger caused by contamination of pure water!
Never use the inspection system alternatively for inspections in waste
water and pure water! Even thorough cleaning of the system cannot
guarantee adequate protection against contamination.
Use, a special system for inspections in waste water and pure water.
When assembling components containing thread, use the grease and
the corresponding sealing elements for maximum tightness. When
tightening the threads do not use too much force to prevent tearing or
damage to the components.
The camera head and other components coming into contact with
liquids are protected against ingress of moisture and water by internal
pressurizing. The pressure is indicated on the LCD panel of the control
unit. Before starting work, you must ensure the pressure status of the
individual components. This should ideally be 0.45 Bar. When you drop
below 0.2 bar pressure must be completed. At low pressure threatens to
damage due to moisture from entering the camera body or its parts.
Ideally nitrogen pressure charge, respectively. dry air with the pressure
reducing valve. Pressure above 0.55 bar effortlessly seal cameras and
increases its wear. Pressure over 1 bar is critical and can damage the
equipment for leaks.
Warning!
Operator of the equipment is responsible for proper waste disposal!

page 6
System content
Control unit - is made of firm plastic case
In the case is installed 15“ LCD monitor, OSD subtitling card, USB recorder, power supply,
keyboard and controls.
Reel Revi260 - stainless steel construction with cable - maximal lenght 80m, connecting
cable in lenght 3 or 5m and connectors.
Axial camera head
Camera head is connected to reel by special connector and can be equiped with Front
Skids.
Conpatability of Control units and camera heads:
REVI100 push camera
The camera has an image stabilization circuit, integrated LED
light and operates in diameters from 40 to 100mm. Cable
length is usually from 10 to 20m. The light is provided by 4
LEDs. It is possible to center the camera in pipe by additional
centering parts. (available in IBOS a.s.).
R250 Axial camera

page 7
Parts of the system
Axial camera centering part assembly

page 8
Thanks to large accessories and additional extensions, the REVI250 USB monitoring system
can be used in sewers and pipes with diameters from DN50 to cca DN150. For DN50 to
DN150 use the push camera with the laminated cable rod attached on the push rod reel up
to 80 m length, designed especially for home sewerages or water supplies.
Power supply and connectors
The system is powered by AC voltage from 110 to 240V 50 or 60 Hz or supplied by internal
chargeable accumulator. An electric generator can be used if necessary.
In this case, only a generator designed for the electronics and computers can be used. This
type of generator has a converter on the output, which ensures supply with filtered voltage
and is protected against overvoltage. If you have doubts about your source, contact the
customer service or the IBOS a.s. technician who will assist you with finding a suitable
source. If you use an unsuitable source the system could be damaged.
Version AKU –LED function
Green LED - POWER
off - the device is completely switched off
on - the green switch is turned on or the power cable is connected
Yellow LED - CHARGING
off - the power cable is not connected
flashing - battery is charged
on - the battery is fully charged and the power cable is still connected
Red LED –LOW BATTERY
off - from 100% to 20% of charge
on –less than 20% of charge
flashing - less than 10% of charge
Do not expose the batteries to the temperature below 0°C, it may cause
unrepairable dammage! If the batteries are discharged, charge them as soon
as possible! If the batteries are stored for a longer time, regulary check their
conditions and eventualy recharge them. The long term storage of
discharged batteries shortens their lifetime and may cause their dammage.
Control unit connectors
Without recording to USB storage
It is not necesary to turn on the USB recorder (black button „on/off“) if the recorded images
are not required. Only press the „Power“ button on the top panel.
For the control of camera use another control element such as the potenciometr “LIGHT” for
regulation of LED diods, red button “PROBE/R100” to turn on the sonde or REVI100 camery
REVI100.
Fuse F 3.15A
AC supply
connector
Cable drum

page 9
KA46/R250 push (axial) camera
The camera has an image stabilization circuit, integrated LED
light and operates in diameters from 50 to 200mm. The light
is provided by 6 LEDs with 3 Watts total output. It is possible
to center the camera in pipe by additional centering parts.
(available in IBOS a.s.). The camera is compatible with
CamBoss, ReBoss (CB) and REVI control units and REVI250 or
REVI350 push rod reels.
Control panel REVI250 USB
Monitoring
The fibreglass cable pushes the camera head forward throught the pipes. The exact lenght of
the extended cable is shown on the monitor in meters. During the monitoring of wider pipes
and sewers use the front skids.
USB 2.0
Light control
On/Off power
On/Off Sonde or REVI100
On/Off USB recorder
The flashing of the LED
indicates communication
with the medium (USB/SD
card).
If the LED flashes, do not
disconnect the device, it may
cause data loss and damaged
file system.)
USB recorder
R250 Axial camera

page 10
USB recorder –firmware v2.1
The recorder is fitted with internal 32GB SD card from production and is adjusted for
recording primarily on USB.
If the recorder is ON and the USB stick is not inserted, the recorder will automatically record
the data on internal SD card. If you insert the USB stick in this process, the notice „USB
device detected“ will appear.
You can copy files from one memory to another using [File viewer - Select - Copy file].
In case of the recording video from monitoring to USB/SD it is needed to have the USB/SD
recorder turned on by Camera/DVR button.
Modes USB recorder –firmware v2.1
Live video
Back - press to switch between the USB disc and interna SD card (only when the both are
present)."
Stop - if we press and hold 2 seconds to enter setup.
Play/Pause –switch to thumbnail recorded videos
Forward/Snapshot - snapshot live video
Record - recording live video
Stop
Play/Pause
Back
Forward/Snapshot
Record
The LED flashes -
I/O error on the
device (USB/SD
card).
Record –The LED
flashes
The LED flashes - I/O
error on the device
(USB/SD card).
If the LED is ON, the
medium (USB/SD card) is
full."

page 11
Recording
Back - does nothing
Stop - stop (stops recording and returns to live video)
Play/Pause –does nothing
Forward/Snapshot - saves a screenshot
Record –pause in the recording
Recording - the green LED flashes. If the red LED lights the medium (USB/SD card) is full.
The recorder will create video files with sizes up to 2GB (FAT32 limit) until the medium is
full. If you enable to automatically delete old files in the Setup (option Auto delete) and the
free space falls below 10% capacity of the media, it will start to delete the oldest files. Auto
delete only deletes the files created by the recorder, other files will remain intact.
Playback
Back –does nothing
Stop - stop (stops recording and returns to display
thumbnail images)
Play/Pause - pause
Forward/Snapshot -saves a sreenshot
Record - pause in browsing / viewing
When playing the green LED lights.
Thumbnail viewer
Back - previous picture / video (except at the beginning)
Stop - back to live video
Play/Pause - Start playing a video (for picture does
nothing)
Forward/Snapshot - next picture / video (if not at the end)
Record - changes to the file browser

page 12
File browser
Back - moves up
Stop - switches back to the thumbnail view
Play/Pause - page listing forward
Forward/Snapshot - moves down
Record –select a file. If the file is selected, the keys as
follows:
Stop - deletes the file
Play/Pause - copies the file to another disk. It is only valid only if they are
also connected USB and SD card
Copying files
Back - does nothing
Stop - interrupt copying
Play/Pause - does nothing
Forward/Snapshot - does nothing
Record –does nothing
Copying of all files from the internal memory to a flash disk
If any file is selected (highlighted by the red line), press consecutively the keys [Back] and
[ Forward. After dialog appears, press the [Play] key to start the copying of all files.
The SD card must have a write rate of min.
Flash disk must be formatted to FAT32
USB recorder supports Flash in size max 2TB (FAT32 limit)
For recording uses only the first partition
Current from the USB port is 500mA max
Before closing the cover, it is necessary to remove the USB flash drive !
If the red LED flashes communication I/O error occured with the medium.
If the red LED is ON memory is full.

page 13
USB recorder Menu structure

page 14
Operating OSD text overlay
Introduction
If your control unit is equipped with OSD functions you can insert text arrays to existing video
records. These types of units contains CVTG module.
Keyboard shortcuts to control OSD functions v.CVTG-2
Shortcuts do not work when you press the CapsLock
[F1]
Help
[F2]
Title line on/off
[F3]
Status line #1 on/off
[F5]
Cursor on/off
[F6]
Editor area on/off
[F7]
Text overlay on/off
[F8]
Reset distance counter
[Ctrl]+[F1]
Set distance counter
[Ctrl]+[F3]
Set DATE
[Ctrl]+[F4]
Set TIME
[Ctrl]+[F6]
Set title line text
[Ctrl]+[F7]
Store (Save) the entire editor area text to the
memory. Pages 1-10
[Ctrl]+[F8]
Store (Save) the text from start of actual line to cursor
position to the memory. Lines 1-100
[Ctrl]+[F9]
Recall (Paste) the entire page from memory.
[Ctrl]+[F10]
Recall (Paste) text from saved lines 1-100 to cursor
position.
[Alt]+[F1]
DATE on/off
[Alt]+[F2]
TIME on/off
[Alt]+[F3]
DISTANCE COUNTER on/off
[Del]
Delete character
[Shift]+[Del]
Delete from cursor to end of line
[Ctrl]+[Del]
Delete complete line
[Alt]+[Del]
Delete edit area
[Alt] + 2 digit number
Recall (Paste) page silent (no writing on screen)
[Ctrl] + 3 digit number
Recall (Paste) line silent (no writing on screen)

page 15
Advanced OSD functions
For recalling fix text pages and lines silently (without writing a dialogue or edit window on screen) we
added new keyboard commands in version 2,08 of the firmware.
The range of memory locations of fix text pages is from 1 to 10. The memory number is always a two
digit number to be entered in the range 01 to 10. To recall a page of fix text press and hold the [Alt]
key and then press the first decimal digit number key [0] or [1]. Then enter the next number 1 to 9
complete the two digit number. You do not need to hold the [Alt] key for the second digit number.
The fix text page will be loaded immediately whenever you entered a valid two digit number. If you
press a non digit key the process of recalling a fix text page is aborted.
The range of memory locations of fix text lines is from 1 to 100. The memory number is always a two
three number to be entered in the range 001 to 100. To recall a line of fix text press and hold the
[Ctrl] key and then press the first decimal digit number key [0] or [1]. Then enter the next two
numbers 0 to 9 to complete the three digit number. You do not need to hold the [Alt] key for the
second and third digit number. The fix text line will be loaded immediately whenever you entered a
valid three digit number. If you press a non digit key the process of recalling a fix text page is aborted.
Screen Configuration
Screen configuration with title line at the top, date, time and distance at bottom and the edit area between
Shows the standard screen configuration with 2 status lines –one title line for user text on the upper
edge of the screen and a line with the values date, time and distance at the bottom (blue background
on the left). The user edit area is located in between these two lines (example with purple
background on the right). The status lines can be toggled on and off individually by F2 key. It is also
possible to switch on/off displaying of individual fields: date (F3), time (F4) and distance (F5). The
display of text in the edit area or the complete overlay can be switched on and off as well by F6. The
overlay hardware allows a maximum of 16 lines each with a maximum of 30 characters. In the
screenshots above you can see a resolution of 15 lines and 28 characters.
User page name
User defined text
Date,Time,Distance

page 16
Cleaning
spray the crawler, camera, sliding guides and wheel guides with water before removing them
after an inspection, never use pressurized water
seal the sliding and screw joints with the supplied protective caps immediately after the
removal and all the components dry carefully
run the camera cable through a wet cloth during winding up
clean the cable drum and control panel only with a wet cloth (water, soft cleaner)
clean the camera glass with appropriate cleaning cloths, do not use paper, you could scratch
the camera's front glass
Warranty conditions
It is forbidden to open component´s cover without approval from the manufacturer. A failure to
comply with this regulation invalidates the warranty claims.
The warranty period starts with the date of delivery.
Defects caused by inadequate usage, maintenance, common wear or inevitable accidents (lightning,
fire, frost) are exempt from the guarantee.
The warranty does not cover quickly worn-out components such as the front glass, shaft sealing
rings, light bulbs, cables, etc. or damages that have no negative effect on usability of the equipment.
If you wish to claim a warranty, contact IBOS a.s. Company, our business representatives or the
nearest customer service with submission of the original invoice.
Limitation of warranty
The guarantee that we assume under the mentioned conditions is limited to repair, replacement or a
refund.
IBOS a.s. assumes no responsibility for consequential damages that may arise in connection with
selling or operating the product. This applies for consequential damages that can be classified as
business losses such as a loss of profit, standing time, damaged reputation or damages caused to
other instruments or property.
IBOS a.s.
Hlinska 694/2b
370 01 Ceske Budejovice
Czech republic
www.ibos.cz tel: [phone] e-mail: [email protected]

–Conformity Declaration
By & 13, Act No. 22/1997 Coll., on technical requirements for products, as amended by Act No.
71/2000 & 6 and according to Goverment Regulation No. 173/1997 Coll. laying down selected
products for conformity assessment in amended by supplementary measures in the Czech Republic.
Laws are taken from the directive of the European Parliament and of the Council.
Business Name: IBOS a.s.
Identification No. in Czech Republic: 274 27 889
Name of product: REVI250
Product description:
This system is designed to monitor pipelines and sewers. On request with the possibility of
videorecording. This recording includes course work in that environment.
Parts of the camera system:
1) Digital color camera
2) Cabling
3) The control panel (main switch, junction boxes (transformer, DC source), LCD display
4) The reel for the cable
Disclaimer:
We declare that this product complies with the technical requirements that apply to it and the product
follows the guidelines of the European Union and the Government of the Czech Republic
List of technical regulations:
Czech Republic Goverment Regulation No. 17/2003
Czech Republic Goverment Regulation No. 176/2003
Czech Republic Goverment Regulation No. 9/2002 (2000/14/ES)
Czech Republic Goverment Regulation No. 616/2006(89/336/EHS)
Czech Republic Goverment Regulation No. 24/2003 (98/37/ES)
Directive of the European Parliament and Council 2006/42/EC
Directive of the European Parliament and Council 2014/30/EU
Confirmation:
This is to certify product safety at specified operating conditions and compliance of products with the
technical documentation.
in České Budějovice this date: 03/2017
The signature of