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ICP DAS USA PMC-5141 User manual

Power Monitor & Management Solution
PMC-5141 User Manual
[Version 2.5.1]
ICP DAS PMC-5141 User Manual
Warning
ICP DAS Inc., LTD. assumes no liability for damages consequent to the use of
this product. ICP DAS Inc., LTD. reserves the right to change this manual at any time
without notice. The information furnished by ICP DAS Inc. is believed to be accurate
and reliable. However, no responsibility is assumed by ICP DAS Inc., LTD. for its
use, or for any infringements of patents or other rights of third parties resulting from
its use.
Copyright and Trademark Information
© Copyright 2012 by ICP DAS Inc., LTD. All rights reserved worldwide.
Trademark of Other Companies
The names used for identification only maybe registered trademarks of their
respective companies.
License
The user can use, modify and backup this software on a single machine. The user
may not reproduce, transfer or distribute this software, or any copy, in whole or in
part.
ICP DAS PMC-5141 User Manual
Table of Contents
1 System Description................................................................................................1
2 Before Installation..................................................................................................3
3 System Login.........................................................................................................4
4 System HOME Page..............................................................................................5
5 System....................................................................................................................7
5.1 Overview...................................................................................................7
5.2 Basic Setting .............................................................................................8
5.3 Advanced Setting....................................................................................11
5.4 Security Setting.......................................................................................15
5.5 I/O Module Setting .................................................................................17
5.6 Home Page Setting..................................................................................20
6 Power Meter.........................................................................................................21
6.1 Scan the Power Meters............................................................................21
6.2 Overview.................................................................................................22
6.3 Parameter Setting....................................................................................26
6.4 View Data................................................................................................28
7 Alarm...................................................................................................................34
8 Event Log.............................................................................................................42
9 Firmware Update .................................................................................................43
10 Mobile device viewing.........................................................................................45
10.1 Login Page..............................................................................................45
10.2 HOME Page............................................................................................45
10.3 System Overview....................................................................................46
10.4 Power Meter List.....................................................................................47
Appendix I:The file structure of the data file directory............................................51
Appendix II:The format of the Power Logger Data file ...........................................52
Appendix III:The format of the Power Report file...................................................53
Appendix IV:Modbus Address Table........................................................................55
ICP DAS PMC-5141 User Manual
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1
1System Description
PMMS (Power Monitor & Management Solution) is a power management system
developed by ICP DAS. PMMS mainly consists of two parts: PMC-5141 (Power
Meter Concentrator) and ICP DAS Compact Power Meters. PMC-5141 connects to
ICP DAS compact power meter via RS-485 to read the power data of the devices; and
then save the power data and send the data to back-end FTP Server or SCADA
software for further data integration or analysis. PMC-5141 also provides power
demand management and alarm notification functions. With ICP DAS I/O modules
(XW-107), according to the power demand level it allows to turn on/off the devices
to manage the power consumption of the devices. In addition, PMC-5141 offers
built-in Web Server, it allows users to connect to PMC-5141 via browser to view
power data or set up parameters for the controllers or view the real-time or historical
power data of the devices. By using Flash HMI Tools function, users could easily
design a specific power monitor page by a few clicks on browsers. In addition,
PMC-5141 offers Modbus TCP Slave function; it allows SCADA software or HMI
devices to connect to PMC-5141 to get the front-end power meter data via Modbus
TCP protocol.
During the whole process of system development, no programming is required; it
takes a few clicks on web page to complete settings and to store the power data of the
devices in the database for further analysis.
SystemArchitecture:
ICP DAS PMC-5141 User Manual
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PMC-5141(Power Meter Concentrator) Features:
Built-in Web Server allows to set up the parameters of the front-end power
meters and view power data via browsers
Immediately display power data in real-time trend or historical trend
Offers power data report generator function
Offers alarm notification and power demand management function
Read power data of the front-end power meters and save the data in CSV file
format
Regularly send back power data to back-end FTP Server software for data
aggregation and analysis
Offers Modbus TCP Slave function that allows seamless integration with
SCADA software
Offers Flash HMI Tools for easy HMI interface design
Integrate ICP DAS I/O modules (XW-107)
Offers access management function
This document is intended to provide guidelines for PMC-5141.
ICP DAS PMC-5141 User Manual
http://www.icpdas.com
3
2Before Installation
Before installing PMC-5141, please finish the hardware installation of the
smart power meters, and make sure all wiring connections are accurate (please
refer to the power meter user manual).
PMC-5141 allows to connect with up to 16 power meters. The Modbus
address range of the power meter is from 1~64, please make sure the Modbus
address you set does not exceed 64.
Modify PMC-5141‘s network settings to fit current network environment
settings, and the default network settings of PMC-5141 is as follow:
IP:192.168.255.1
Subnet mask:255.255.0.0
Gateway address:192.168.0.1
DNS Server address:8.8.8.8 (PMC-5141 adopts Google DNS server as
system default DNS server, the default IP is ”8.8.8.8”, the IP can be
modified to other DNS server IP.)
Steps:
(1) Modify the network settings of the PC or Notebook to be the same network
segment as PMC-5141. For example:
IP:192.168.255.2
Subnet mask:255.255.0.0
Gateway address:192.168.0.1
(2) Connect PMC-5141 LAN1 with PC by network cable. (PMC-5141 is capable
of auto-crossover)
(3) Start the browse and input http://192.168.255.1 in the address bar.
(4) Input default administrator password “Admin” to login into the page.
(5) After login in PMC-5141 web page, go to System SettingBasic
SettingNetwork Setting, modify the network setting to fit current network
environment.
(6) Save the settings and connect PMC-5141 to the network.
ICP DAS PMC-5141 User Manual
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4
3System Login
For the best view, when using webpage browsers (Chrome/Firefox/IE) to login
PMC-5141 Web Server, 1280x1024 resolutions is recommended. For browser’
versions, Firefox3.6 / Chrome14.0.8 / IE8 version (or above) is recommended.
Figure 3-1: System Login Interface
The authority is granted in two levels by different passwords:
Administrator (default password:Admin)
The system Administrator can modify and view the settings of the system
information or the compact power meters. Only one administrator is allowed
to login into the system at the same time.
(If previous administrator session wasn’t logout properly, it will take 5 minutes
(default) to be able to login again.)
General User (default password: User)
General users are allowed to view the information of the system or the compact
power meters, they are not allowed to modify any settings. There are 5 general
users allowed to login into the system at the same time.
Please note: please make sure the Java Script function of your browser is enabled and
Adobe Flash Player is installed before using this system, otherwise the system will not
be able to function properly.
ICP DAS PMC-5141 User Manual
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4System HOME Page
Figure 4-1: Default HOME Page
Figure 4-2: Flash HMI HOME Page
After login into the page, according to different access authority level, you will
be directed to different pages:
Login as Administrator:The default home page (figure 4-1) will be loaded,
it will display current information of the power meters that are connected to
the system; the power information will be updated automatically every 20
seconds. On this page, users could view brief summary of power data and
contract capacity in real time. In addition, carbohydrate emission
information will be displayed according to the electricity consumption of
the power meter.
Login as General User:The default home page will be displayed according
to previously set by the administrator. When a Flash HMI home page
project is set as the home page (please refer to Flash HMI Tools Quick
Start), the system will load the preset HMI home page project as the home
page(Figure 4-2). If no Flash HI home page is assigned, the system will
load default home page (Figure 4-1).
Please note: if this is your first time login into the system, please search the
power meter in advance (please refer to power meter setting section), the power
data of the power meters can’t be displayed without performing searching in
advance.
ICP DAS PMC-5141 User Manual
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The 6 function tabs on web page upper region are as below:
Home
System
Power Meter
Alarm
Event Log
Logout
The following section will give more detailed information for each function tab.
ICP DAS PMC-5141 User Manual
http://www.icpdas.com
7
5System
There are 6 pages under the System page: Overview, Basic Setting, Advanced Setting,
Security Setting, I/O Module Setting, and Home Page Setting.
5.1 Overview
On the Overview page, it displays overview information for each setting on
PMC-5141.
Figure 5-1: System Overview Page
User could check out the information for each setting and perform firmware
upgrade on this page. For more detailed information about firmware
upgrade function, please refer to chapter 9 Firmware Upgrade section.
ICP DAS PMC-5141 User Manual
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8
5.2 Basic Setting
On Basic Setting page, the user could modify the Nickname, Language,
Date/Time of the system, Network Setting and COM Port Setting of the
PMC-5141.
Figure 5-2: Basic Setting Page
Nickname
The user could assign a nickname to the PMC-5141, the nickname could be
input and displayed in multiple languages. After you make a change to the
nickname, please click “Save” button to save the change.
Figure 5-3: Nickname Setting
Language
The Language setting section allows user to setup the default language
display when the user login into the system.
Figure 5-4: Language Setting
Date/Time
Date: Select …button to bring up the calendar window (Figure 5-5), click
the date on the calendar to set up the date setting.
ICP DAS PMC-5141 User Manual
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Time: Select the hour/minute/second from the dropdown list. After you
finish the setting, click on “Save” button to save the changes.
Figure 5-5: Time Setting
Network Setting
Each time when get into this page, it will automatically read and display
current network setting of the PMC-5141. After finishing modification of
the network setting, click on “Save” button to save the changes.
Figure 5-6: Networking Setting
Please Note:
1. The terminal for outer network connection on PMC-5141 is LAN1;
therefore input the parameters of LAN1 network settings in this section.
2. If fail to setup the network, the network setting will be set as previous
value. After successful modifying the network setting, it will
automatically logout and transfer to new address. If it doesn’t transfer
to new address automatically, please input the new address in the
address bar and reconnect again.
ICP DAS PMC-5141 User Manual
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10
COM Port Setting
After getting into COM Port Setting page, it will automatically read and
display current COM Port Setting on PMC-5141. To modify the COM Port
Setting, please input Baudrate, Stop bit and Timeout (greater than 600ms is
recommended), and then click on “Save” button to save the changes.
Figure 5-7: COM Port Setting
Please Note:
1. PM-213x series product does not support 115200 Baudrate, if you
intend to use PM-213x and PM-31xx at the same time, please do not set
Baudrate to be 115200.
2. After you finish modifying COM Port settings, please go to “Power
Metter” page and perform “Scan” again to renew the latest power meter
information and make sure the settings of COM Port is the same as the
settings of power meters (such as Baudrate settings). If the settings
don’t match each other, it might result in failing to scan power meters
or getting the wrong power meter information.
ICP DAS PMC-5141 User Manual
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5.3 Advanced Setting
The “Advanced Settings”section includes: Data Logging, Event Logging,
Remote FTP Setting, Contract Capacity Setting, Demand Interval Setting
and Carbon Footprint Setting. The detailed information for each setting is
described as follow:
Figure 5-8: Advanced Setting Page
Data Logging
In “Data Logging” section, you can set up the schedule for PMC-5141 to
record power values of power meters. To enable Data Logging”, please
click on the check box in front to enable the function. To disable the
function, please uncheck and click on “Save” button. The “Data Logging”
interface is shown as below:
Figure 5-9: Data Logging
Log Rate
Set up the time interval to record the data. You can set the Log Rate as
1/5/10/15 minutes.
ICP DAS PMC-5141 User Manual
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Log Mode
Set up the mode to be Average or Instantaneous when performing data
recording. When the Average mode is selected, the log data value is the
average value of the set of data acquired during the log rate interval. And
when the Instantaneous mode is selected, the log data value is the latest
value of the set of data acquired during the log rate interval).
Log File Retention Time
In this section you can set up the retention time of the log file. The files
exceed the retention time will be automatically removed. If an error is
occurred during the process of sending back the files, the retention time
will be automatically extended 10 more days. After the sending process
is back to normal, the retention time will be automatically adjusted to
original setting. The “Log File Retention Time” can be set as
10//20/30/60/90 days.
File Name Format
Set up the file name format for the data log file. The file name format
can be set as YYYY-MM-DD or DD-MM-YYYY formats。
(Y: Year,M: Month,D: Date)
End of Line Character
Set up End of Line Character. The character can be set according to the
system is using; it can be set as: CRLF(Windows), LF(Unix or Linux) or
CR(Mac) formats.
Daily Report Log Rate
Set up the time interval of the daily report. You can set the Log Rate as
10/15/20/30/60 minutes.
Event Logging
The Event Logging function allows to record the information about
significant system events. To enable “Event Logging”, please click on the
check box in front and save the settings to enable the function. To disable
this function, uncheck and save the settings. When the Event Logging
function is disabled, it will still keep on recording the system events,
however, it will not perform any operation to upload or delete the files. The
settings of Event Logging are described as below:
ICP DAS PMC-5141 User Manual
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13
Figure 5-10: Event Logging
Log File Retention Time
Set up the retention time of the event log file. If an error is occurred
during the process of sending back the files, the retention time will be
automatically extended 1 more month. After the sending process is back
to normal, the retention time will be automatically adjusted to original
setting.
Time to Upload
Set up the days to upload the event log file, the minimum time interval to
upload the file is 1 day and the maximum interval is 99 days.
Remote FTP Setting
In the Remote FTP Setting section, it allows to set up the backend server
that is going to receive the data log and event log files. To enable this
function please click the checkbox in front of the “Remote FTP Setting” and
input the IP address, port, password, upload path and upload frequency of
the remote FTP; save the settings and it is ready for use. If this function is
disabled, or there is a mistake of the settings, the data log and event log files
will not be able to transferred.
Figure 5-11: Remote FTP Setting
Contract Capacity Setting
The contract capacity with electric utility company can be set in this section.
Enable the Contract Capacity Setting, and then the comparison chart of
Contract Capacity and the Predicted Demand will be displayed in the Home
page.
ICP DAS PMC-5141 User Manual
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14
Figure 5-12: Contract Capacity Setting
Demand Interval Setting
Input the Calculation Interval of the demand, the default interval is 15
minutes. The Calculation Interval of the demand can be set as 15 minutes/
30 minutes/ 60 minutes.
Figure 5-13: Demand Interval Setting
Carbon Footprint Setting
Set up the factor of Carbon Footprint. Please follow the global statistics data
published by International Energy Agency (IEA) to set up the carbon
footprint factors.
Figure 5-14:Carbon Footprint Setting
ICP DAS PMC-5141 User Manual
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15
5.4 Security Setting
In the Security Setting section, it allows to:
Modify the password for administrator or general user
Change the settings for Login Timeout
Enable or disable Local FTP Server
Modify the password of Local FTP Server
Figure 5-15: Security Setting
Admin Password
The Admin Password is limited to 20 characters, and the default
Administrator Password is: “Admin”.
Note: Avoid using the system characters: “#” and “?” as the password.
Figure 5-16: Password Setting forAdministrator
User Password
The User Password is limited to 20 characters, and the default User
Password is: “User”.
Note: Avoid using the system characters: “#” and “?” as the password.
Figure 5-17: Password Setting for User
ICP DAS PMC-5141 User Manual
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16
Please note: If the user modify the Admin Password and the User Password
at the same time, it is required to input both password accurately to make
the changes effective.
Login Timeout Setup
This section allows to modify login timeout to be 5/10/15/20/30 minutes,
when the login idle time exceeds the login timeout interval (the default
timeout interval is 5 minutes), the system will logout this user
automatically.
Figure 5-18: Login Timeout Setting
Enable Local FTP Server and Change Password
In this section, it allows to enable and set up the FTP Server function of
PMC-5141. By using FTP software, it allows to connect to the FTP Server
of PMC-5141directly, and enables to retrieve the event log or power data
log files from remote FTP Clients. Click the checkbox in front and click
“Save” button to enable this function. It also allows to modify the
password of the FTP Server in this section; the default login account is
“admin” and the password is “admin”.
Figure 5-19: Enable Local FTP Server and Change Password
Please note:
1. If you would like to delete the event log or data log files via FTP,
please make sure the files has been backup, once the log files are
deleted, the system will not let you undo that action or restore the
files.
2. For more detailed information about the event log or data log file
format, please refer to Appendix I ~ Appendix III.
ICP DAS PMC-5141 User Manual
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17
5.5 I/O Module Setting
The I/O Module Setting page allows to add or remove I/O modules. After
adding a new module, it allows to set up the configuration of the module
channels. (PMC-5141 currently supports XW-107 module.)
Figure 5-20: I/O Module Setting
Module Setting
Figure 5-21: Add a module
Add a module: click on “Add” button to add an I/O module to the list (using
XW-107 as an example).
DI Channel Setting
Figure 5-22: DI Channel Setting
Nickname
In this section, the user could give a nickname to a DI channel on the I/O
modules. The nickname section allows to input and display the nickname
in multiple languages. After you modify or input the nickname, click
“Save” button to save the changes.

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