IFM Electronic Efector190 O2I Series User manual

Installation Guide
O2Ixxx
706372 / 01 10 / 2015
UK

Installation Guide
O2Ixxx
2
Contents
1 Preliminary note � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 4
1�1 Symbols used� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 4
1�2 Warning signs used � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 4
2 Safety instructions � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 4
3 System requirements � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 5
3�1 PC hardware � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 5
3�2 PC software � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 5
4 Items supplied� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 5
5 Accessories� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 6
5�1 Required accessories� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 6
5�2 Optional accessories � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 6
6 Electrical connection� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 6
7 Operating and display elements � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 8
7�1 View of the unit� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 8
7�2 LEDs� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 8
7�3 Pushbuttons � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 9
7�4 Display � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 9
7�4�1 Operating indicators� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 9
7�4�2 Connection via the operating program� � � � � � � � � � � � � � � � � � � � � � � 10
7�4�3 Error messages � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 10
8 Software � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 10
8�1 Start program without installation� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 10
8�2 Download and start program � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �11
8�3 Connection setting � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �11
8�3�1 Network setting � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �11
8�3�2 Factory setting multicode reader � � � � � � � � � � � � � � � � � � � � � � � � � � � 12
8�4 Program start � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 13
8�5 Basics on the user interface� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 14
8�6 Connect device to the operating program � � � � � � � � � � � � � � � � � � � � � � � � 15
9 Configuration mode � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 16
9�1 Functions � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 16
9�2 Activate configuration mode � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 17
9�3 Adapt global device settings� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 19
9�4 Create a new configuration � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 22
10 Configuration steps� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 24
10�1 Image quality � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 24
10�2 Trigger configuration� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 25
10�3 Example of an external trigger circuit� � � � � � � � � � � � � � � � � � � � � � � � � � � 26
10�4 Define code � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 27
10�4�1 Code examples � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 28

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10�4�2 Standard recognition and extended recognition � � � � � � � � � � � � � � 28
10�5 Process interface � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 30
10�6 Overall function test � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 32
11 Disconnect sensor � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 33
Licences and trademarks
Microsoft®, Windows®, Windows XP®and Windows Vista®are registered trademarks of Microsoft Corporation�
All trademarks and company names are subject to the copyright of the respective companies�
Open source software
This unit contains (maybe modified) Open Source software which is subject to special licensing terms�
For copyright information and licensing terms please refer to: www�ifm�com/int/GNU
For software subject to the GNU General Public License or the GNU Lesser General Public License the
source code can be requested against payment of the copying and shipping costs�

Installation Guide
O2Ixxx
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1 Preliminary note
This document serves for the fast set-up of an O2Ixxx multicode reader from the
company ifm syntron gmbh�
1.1 Symbols used
►Instruction
> Reaction, result
[…] Designation of keys, buttons or indications
→Cross-reference
Important note
Non-compliance can result in malfunction or interference�
Information
Supplementary note
1.2 Warning signs used
WARNING
Warning of serious personal injury�
Death or serious irreversible injuries may result�
CAUTION
Warning of personal injury�
Slight reversible injuries may result�
NOTE
Warning of damage to property�
2 Safety instructions
Please read the operating instructions "Multicode Reader O2Ixxx" and the
software manual "PC operating program for dualis Multicode Reader O2Ixxx" prior
to set-up of the multicode reader�
www.ifm.com → New search → e.g. O2I102 → Operating instructions
Ensure that the multicode reader is suitable for your application without any
restrictions�
Observe the operating instructions�
Non-observance of the instructions, operation which is not in accordance with use
as prescribed below, wrong installation or incorrect handling can affect the safety
of operators and machinery�

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Installation Guide
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The installation and connection must comply with the applicable national and
international standards� Responsibility lies with the person installing the multicode
reader�
Only the signals indicated in the technical data or on the device label may be
supplied to the connections or wires�
WARNING
Visible laser light; laser protection class 2�
Use of controls or adjustments other than those specified herein may result in
hazardous radiation exposure� Damage to the retina is possible�
►Do not stare into the laser beam!
►Apply the enclosed labels (laser warning) in the immediate vicinity of the
multicode reader�
►Adhere to the caution and warning notes on the product label�
►Use the enclosed label for the power supply cable�
3 System requirements
3.1 PC hardware
– PC with Pentium III processor or higher, clock frequency min� 500 MHz
– min� 128 MB RAM
– min� 35 MB freely available hard disc memory
– CD-ROM drive
– XGA compatible graphic card with min� 1024 x 768 pixel resolution
– Ethernet network card for 10Base-T/100Base-TX, TCP/IP protocol
3.2 PC software
– Operating system Microsoft Windows 2000, XP, Vista or Windows 7�
4 Items supplied
1 multicode reader O2Ixxx, screwdriver to set the focus, installation instructions�
The multicode reader is supplied without installation/connection accessories and
software�

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5 Accessories
5.1 Required accessories
– Crossover cable for parameter setting connection (Ethernet), M12 connector/
RJ45 connector, 4 poles, 2 m, e�g� E11898�
– Connection cable for supply voltage and process connection, M12 socket,
8 poles, 2 m, e�g� E11231�
5.2 Optional accessories
– Modular mounting systems
– Illumination unit
– Protective pane
– Diffuser
www�ifm�com
→ New search → e.g. O2I102 → Accessories
6 Electrical connection
NOTE
The unit must be connected by a qualified electrician�
►Disconnect power before connecting the unit�
NOTE
The voltage on pins 2, 4, 5, 6, 7 and 8 must not exceed the supply voltage on
pin 1 (U+)�
►Use the same power supply and protective equipment for
●the device (e�g� O2Dxxx),
●the signal generator at the inputs (e�g� trigger switch, plc),
●the signal pick-up at the outputs (e�g� plc)�
As an alternative, a diode at the switching outputs can prevent feedback
(see fig� below)�

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O O
1 unit
2 switching output
3 diode
4 plc
5 common load
●Connect the parameter setting/process interface of the device via the crossover
cable with the Ethernet interface of the PC�
●Supply the process interface of the device via an M12 socket�
(1) Process interface
M12 connector, A-coded, 8 poles
1 U+
2 Trigger input, positive switching
3 0 V
4 Trigger output/switching output 1,
positive switching (code evaluation)
5 RxD RS-232
6 TxD RS-232
7 Switching output 2 (ready), positive switching
8 GND RS-232
(electrically isolated up to 50 V)
(2) Parameter setting / process interface
M12 socket, D-coded, 4 poles
1 Ethernet TxD +
2 Ethernet RxD +
3 Ethernet TxD -
4 Ethernet RxD -
For information about available sockets and connectors see
www�ifm�com
→ Product line → Connection technology

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7 Operating and display elements
7.1 View of the unit
(1) LEDs (function display)
(2) Display (operation indication/dialogue/parameters)
(3) Pushbuttons (parameter setting)
7.2 LEDs
LED Name Colour Status Meaning
A Power Green On Supply voltage applied
Device ready for operation
Flashing (2 Hz) No configuration saved in the device
(factory setting)
Flashing (20 Hz) Device fault
B Eth Green On Ethernet connection exists
Flashing Ethernet signal
C Con Green On Connected with PC operating program
D – – – Not used
E TxD Yellow Off / flashing RS-232 TxD status
F RxD Yellow Off / flashing RS-232 RxD status
G 1 Yellow On Switching output 1 switched
Code evaluation successful
Flashing (20 Hz) Short circuit switching output 1
H 2 Yellow On Switching output 2 switched (ready signal)
Device ready for next trigger signal
Flashing (20 Hz) Short circuit switching output 2

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7.3 Pushbuttons
Pushbutton Function
MODE/ENTER Change to the parameter setting mode
Select the parameters
Confirm the parameter values
SET Select the subparameters
Set/change/select the parameter values
- incremental by pressing briefly
- scrolling by holding pressed
7.4 Display
7.4.1 Operating indicators
Display Meaning
ui05 Version number of the IO controller software
(1st indication after power-on)
Init Device initialisation
(2nd indication after power on)
nnnn Firmware version
(3rd indication after power on)
rEdY Device ready for trigger
(4th indication after power on if a configuration is active with external triggering� Device
waiting for triggering�)
WAIT No active/valid configuration available
Device is busy
(4th indication after power on if no configuration is active or valid = on delivery)
nr28 Configuration number after successful code evaluation
SCAn Indication with internal triggering as long as no code has been found
run Device is waiting for the connection, no active configuration or group
LOAd Loading a new configuration
donE Loading a new configuration terminated (indication 1 s)
uLoc Pushbuttons unlocked
Parameter values can be displayed and changed
Lok1 Pushbuttons locked
Parameter values cannot be displayed and changed
Lok2 Pushbuttons locked
Parameter values can be displayed but not changed
FWUP Firmware update running

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7.4.2 Connection via the operating program
Display Meaning
OnLI Configuration mode
Parm Create or modify a configuration
Moni Monitor mode
SerP Service mode
7.4.3 Error messages
Display Meaning
FAIL Last code evaluation not successful
ErrT Temperature of the device too high or too low
ErrD Fatal device error
SC Short circuit of a switching output
DHCP
noIP
No DHCP server found� Both character strings are displayed alternately�
Parameter designations → 8.2.2 Parameter structure
8 Software
The program E2D200 can be ordered as a CD/DVD or downloaded at:
www�ifm�com → Service → Download → Identification systems → O2I1xx
Note the hints in the download area concerning the current versions�
The PC operating program can be started directly from the CD or can be installed
on the PC�
8.1 Start program without installation
►Insert the CD in the drive�
> The start menu opens�
►Select the menu item "Start efector dualis"�
> The program starts�

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If the autostart function for CD drives is deactivated and the start menu
does not open automatically:
►Start the "O2IStart�exe" file in the main directory of the CD with a double
click�
> The start menu opens�
►Select the menu item "Start efector dualis"�
> The program starts�
8.2 Download and start program
►Download the "Operating Software" E2I200 1�3 at:
https://www�ifm�com/ifmgb/web/idsys-download�htm
►Extract the file E2I200_ V1_3�zip�
►Open the extracted folder�
►Execute "Dualis Multicode�exe"�
> The program starts�
8.3 Connection setting
The IP address ranges of the
sensor
and the PC must match�
8.3.1 Network setting
IP address range (network) Factory setting (host)
Multicode reader O2I1xx 192�168�0 79
=≠
PC 192�168�0 xx
Example:
IP setting multicode reader:
192�168�0�79
IP setting PC: 192�168�0�2

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8.3.2 Factory setting multicode reader
Multicode reader O2I1xx
parameters
Description Factory setting
DHCP Dynamic Host Configuration Protocol Off
IP IP address 192�168�0�79
nETm Subnet mask 255�255�255�0
GWIP Gateway address 192�168�0�201
O2Ixxx PC

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8.4 Program start
►Start the PC operating program
> For approx� 5 s article no�, program designation and version no� are displayed�
When the program is started for the first time and the device is as supplied
(no configuration saved), the neutral user interface will be displayed�
Status OFFLINE
Mode No button activated
Monitor window Blank
Result window Blank

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8.5 Basics on the user interface
Pos. Operating element Contents
(1.) Mode ●Configurations
Create, manage or group configurations� The reading/verification
mode is stopped�
●Monitor
The device runs independently with the saved and activated
configuration� The reading/verification mode can be observed�
●Service report
Results, statistics and detected images can be displayed and saved�
The reading/verification mode is stopped�
(2.) Status bar ●Network status of the device (OFFLINE/ONLINE)
●Device name
●Article number/production status/firmware of the connected device
●Program status (current program function)
(3.) Toolbar ●Buttons e�g� "connect" or "disconnect"
●Commands which are not available are shown in grey�
(4.) Menu bar ●Pull-down menus with program functions�
(5.) Result field ●Reading/verification result
●Evaluation of the code quality

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Pos. Operating element Contents
(6.)
(7.)
(8.)
Selection variants ●Commands can be selected in different ways (depending on the
program function)�
(6�) = selection via the pull-down menu in the menu bar
(7�) = selection via button
(8�) = selection via the context menu (right mouse button)�
8.6 Connect device to the operating program
►Click on [Connections] (1�)�
►Select [IP address) (2�)�
►Enter the IP address of the device in the input mask (3�)�
►Assign preset port number "8080"�
If a firewall is active on the PC, the ports 8080 and 50002 must be enabled
for image transmission�
►Click on [Connect] (4�)�
> The status changes from "OFFLINE" to "ONLINE" (5�)�

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Once the sensor is connected, 2 cases are possible:
●No configuration file saved on the device (= as supplied)�The user interface
starts in the configuration mode�
●The [Configurations] button is activated�
●Configurations can be created and managed (→ 9.2)�
●Global device settings are possible (→ 9.3)�
●At least one configuration file is saved on the device� The user interface starts
in the Monitor mode�
●The [Monitor] button is activated�
●Configurations can only be created and managed after the change to the
configuration mode by clicking on [Configurations]�
9 Configuration mode
9.1 Functions
The device can store up to 32 configuration files (= parameter sets)�
A configuration file contains all application-relevant parameters to execute the
reading/verification mode independently�
When creating a configuration the user is guided via a navigation�
The following settings are polled and defined step by step:
1� Image quality (internal/external illumination, exposure time, parameters for
image quality, trigger configuration etc�)�
2� Code definitions and code recognition criteria�
3� Information about the process data (difference reading/verification mode,
character strings etc�)�
4� Final function test with the defined specifications�
After a step has been completely set click on [Next] to go the next step�

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9.2 Activate configuration mode
►Click on [Configurations] (1�)�
> Warning dialogue window (2�) is displayed�
►Click on [OK] to confirm the warning�
> The configuration mode is displayed�

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Pos. Element Function
(1.) Configuration management New, activate, edit, etc�
(2.) Configuration directory Overview, structure and selection of the configurations and
groups�
(3.) General administration Device-specific information�
(4.) Global device settings Possible basic settings of the performance and network
parameters of the device:
●Trigger input debouncing (on/off)
●Laser pointer (on/off)
●Process interface (RS-232 or TCP/IP)
●Network parameters (DHCP on/off, IP address etc�)

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9.3 Adapt global device settings
►Click on [Global device settings]�
> The dialogue window "Global device settings" is displayed�

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Tab "Global device settings":
"Trigger input debouncing", "Laser pointer" and "Fail results to save" can be set
under "Global settings"�
Tab "Process interface":
"Selection of the process interface" and "Protocol version" can be set under
"Process interface"�
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