IFM DP1222 User manual

Operating instructions
Converter 2 x 0...10 V / IO-Link
DP1222
80272878 / 0102 / 2022
GB

DP1222 Converter 2 x 0...10 V / IO-Link
2
Contents
1 Preliminary note ............................................................. 3
1.1 Symbols used.......................................................... 3
1.2 Warnings used ......................................................... 3
2 Safety instructions............................................................ 4
3 Intended use................................................................ 5
4 Function ................................................................... 6
4.1 Operating modes ....................................................... 6
4.2 Application as an IO-Link device............................................ 6
4.2.1 General information.................................................. 6
4.2.2 Application example ................................................. 7
4.2.3 IO Device Description (IODD).......................................... 7
4.3 Function diagrams....................................................... 7
4.3.1 Single point mode................................................... 7
4.3.2 Window mode...................................................... 8
4.3.3 Two point mode .................................................... 8
4.3.4 Deactivated mode................................................... 8
5 Installation.................................................................. 10
6 Electrical connection.......................................................... 11
6.1 Mounting the connector................................................... 12
6.2 Removing the connector.................................................. 12
6.3 Cable length........................................................... 12
7 Operating and display elements................................................. 13
7.1 LEDs................................................................. 13
7.1.1 Visualisation of the voltage value at the input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
8 Parameter setting............................................................ 14
8.1 Parameters via IO-Link................................................... 14
8.1.1 Application-specific tag............................................... 14
8.1.2 Function Tag....................................................... 14
8.1.3 Location Tag....................................................... 14
8.1.4 internal_temperature – operating temperature microcontroller . . . . . . . . . . . . . . . . . 14
8.1.5 operation_hours – operating hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
8.1.6 ModE ─ switch point mode............................................ 14
8.1.7 LoGc ─ switch point logic ............................................. 14
8.1.8 SP1 ─ switch point 1................................................. 15
8.1.9 SP2 ─ switch point 2................................................. 15
8.1.10 HyS ─ switch points hysteresis......................................... 15
8.1.11 Mean filter......................................................... 15
9 Operation .................................................................. 16
10 Troubleshooting ............................................................. 17
11 Maintenance, repair and disposal................................................ 18
12 Factory settings.............................................................. 19

Converter 2 x 0...10 V / IO-Link DP1222
3
1 Preliminary note
You will find instructions, technical data, approvals and further information using the QR code on the
unit / packaging or at www.ifm.com.
1.1 Symbols used
Requirement
Instructions
Reaction, result
[...] Designation of keys, buttons or indications
Cross-reference
Important note
Non-compliance may result in malfunction or interference.
Information
Supplementary note
1.2 Warnings used
CAUTION
Warning of personal injury
wSlight reversible injuries may result.

DP1222 Converter 2 x 0...10 V / IO-Link
4
2 Safety instructions
• The unit described is a subcomponent for integration into a system.
– The system architect is responsible for the safety of the system.
– The system architect undertakes to perform a risk assessment and to create documentation in
accordance with legal and normative requirements to be provided to the operator and user of
the system. This documentation must contain all necessary information and safety instructions
for the operator, the user and, if applicable, for any service personnel authorised by the
architect of the system.
• Read this document before setting up the product and keep it during the entire service life.
• The product must be suitable for the corresponding applications and environmental conditions
without any restrictions.
• Only use the product for its intended purpose (Ò Intended use).
• If the operating instructions or the technical data are not adhered to, personal injury and/or damage
to property may occur.
• The manufacturer assumes no liability or warranty for any consequences caused by tampering with
the product or incorrect use by the operator.
• Installation, electrical connection, set-up, programming, configuration, operation and maintenance
of the product must be carried out by personnel qualified and authorised for the respective activity.
• Protect units and cables against damage.
• Replace damaged units, otherwise the technical data and safety will be impaired.
• Observe applicable documents.

Converter 2 x 0...10 V / IO-Link DP1222
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3 Intended use
The unit is used to detect signals from a connected sensor or another device with an analogue output
(0...10 V). It has two analogue voltage inputs.
DP1222
IN2 (analogue)
IN1 (analogue)
IO-Link C/Q
Fig.1: Inputs/outputs of the unit
The unit operates as an "analogue/IO-Link converter".
A maximum of 11 V may be applied to each input. Otherwise, the accuracy of the respective
other channel will be negatively affected.
If the LED IN1 / IN2 flashes and the IO-Link event "Process value above valid range" (0x8C10)
is present, the accuracy of the other channel can no longer be guaranteed.
The unit is not suited for environments with particular requirements on mechanical stability (e.g.
shock/vibration).
The unit is intended for indoor use only.
uObserve the operating conditions (Ò Technical data at www.ifm.com).

DP1222 Converter 2 x 0...10 V / IO-Link
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4 Function
The unit provides the IO-Link process data according to the analogue input signals.
The unit is designed for half-duplex communication. So the following options are possible:
• Remote display: reading and displaying the current voltage value
• Remote parameter setting: reading and changing the current parameter setting
• IO-Link parameter setting: IO Device Description (IODD) (Ò/7)
4.1 Operating modes
The following operating modes are available:
Operating mode 1
Description Operating mode for backwards compatibility
Please note that this operating mode does not support all
functionalities described in the instructions.
Application To ensure compatibility if sensors are replaced
IODD designation DP1222
IO-Link device ID 613d / 00 02 65 h
Operating mode 2 (default)
Description Operating mode on delivery
Application Standard application
IODD designation DP1222_Status_B
IO-Link device ID 1428 d / 00 05 94 h
4.2 Application as an IO-Link device
4.2.1 General information
The unit has an IO-Link communication interface which requires an IO-Link capable module (IO-Link
master).
The IO-Link interface allows direct access to the process and diagnostic data and enables setting of
the parameters of the unit during operation.
You will find further information about IO-Link and all the necessary information about the required IO-
Link hardware and software at:
www.ifm.com/gb/io-link

Converter 2 x 0...10 V / IO-Link DP1222
7
4.2.2 Application example
3
Fieldbus
5
1
2
4
6
0...10 V
24 V DC
bar
Fig.2: Application example with IO-Link master
1: Analogue sensor 2: Converter 2 x 0...10 V / IO-Link
3: Fully bidirectional IO-Link communication
- Remote parameter setting: reading and changing
the parameter setting
4: IO-Link master
5: Fieldbus (e.g. Profibus, Profinet etc.) 6: PLC
4.2.3 IO Device Description (IODD)
You will find the IODDs necessary for the configuration of the IO-Link device and detailed information
about process data structure, diagnostic information and parameter addresses at:
www.ifm.com
4.3 Function diagrams
4.3.1 Single point mode
SP1
SP1+H
SP1
H
OFF ON
SSC
Fig.3: NO (IO-Link parameter LoGc: high active)
SP1: Switch-off point
SP1+H: Trigger point overvoltage
If a set voltage is not reached, this is signalled as “low” by a bit in the input process data.
SP1
SP1+H
SP1
H
ON OFF
SSC
Fig.4: NC (IO-Link parameter LoGc: low active)
SP1: Switch-on point
SP1+H: Trigger point undervoltage
If a set voltage is not reached, this is signalled as “high” by a bit in the input process data.
In operating mode 1, this function is not available.

DP1222 Converter 2 x 0...10 V / IO-Link
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4.3.2 Window mode
SP2
SP2
SP2-H
H
OFF
SSC
SP1
SP1+H
SP1
H
ON OFF
Fig.5: NO (IO-Link parameter LoGc: high active)
SP1: Switch-on point window
SP1+H: Switch-off point
SP2: Switch-on point window
SP2-H: Switch-off point
If the set voltage window is not complied with, this is signalled as “low” by a bit in the input process
data.
SP2
SP2
SP2-H
H
ON
SSC
SP1
SP1+H
SP1
H
OFF ON
Fig.6: NC (IO-Link parameter LoGc: low active)
SP1: Switch-off point window
SP1+H: Switch-on point
SP2: Switch-off point window
SP2-H: Switch-on point
If the set voltage window is not complied with, this is signalled as “high” by a bit in the input process
data.
In operating mode 1, this function is not available.
4.3.3 Two point mode
SP2
SP1
SP2
H
OFF ON
SSC
SP1
Fig.7: NO (IO-Link parameter LoGc: no / high active)
SP1: Trigger point overvoltage
SP2: Switch-off point
If a set voltage is not reached, this is signalled as “low” by a bit in the input process data.
SP2
SP1
SP2
H
ON
SSC
SP1
OFF
Fig.8: NC (IO-Link parameter LoGc: nc / low active)
SP1: Trigger point undervoltage
SP2: Switch-on point
If a set voltage is not reached, this is signalled as “high” by a bit in the input process data.
In operating mode 1, this function is not available.
4.3.4 Deactivated mode
NO (IO-Link parameter LoGc: high active)
The signal bit in the input process data is always signalled as “low”.
NC (IO-Link parameter LoGc: low active)
The signal bit in the input process data is always signalled as “high”.

Converter 2 x 0...10 V / IO-Link DP1222
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In operating mode 1, this function is not available.

DP1222 Converter 2 x 0...10 V / IO-Link
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5 Installation
uInstall the unit so that the M12 connection parts and the unit are protected from mechanical stress
such as shock and vibration.
uIf necessary, fix the unit with a clamp (use M4 screw or cable tie).
Fig.9: Mounting clip Fig.10: Mounting clip with attached unit
The mounting clip is not supplied with the unit. More information about available accessories at
www.ifm.com.

Converter 2 x 0...10 V / IO-Link DP1222
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6 Electrical connection
The device must be connected by a qualified electrician.
Observe the national and international regulations for the installation of electrical equipment.
Voltage supply according to EN50178, SELV, PELV.
CAUTION
Input current is not limited.
wNo fire protection.
uProtect circuits.
uProtect circuits.
Potential M12 connector ①Fuse
L+ / supply voltage Pin 1 ≤ 2 A
C/Q IO-Link (if not protected via IO-Link
master)
Pin 4 ≤ 2 A
Required tripping characteristic of the fuses:
Tfuse ≤ 120 s at max. 6.25 A (fire protection)
uAlternatively supply the unit via a limited energy circuit according to IEC61010-1 or class 2
according to UL1310.
For use in USA and Canada: For connecting the unit and the IO-Link devices, use UL-certified cables
of category CYJV 2/7/8 having suitable ratings.
uDisconnect power.
uConnect the unit as follows:
2
1
43
2 1
3
1 2
4
5
Fig.11: Electrical connection
1: 4-pole M12 male connector
(IO-Link side)
• Pin 1: L+ / supply voltage
• Pin 2: not used
• Pin 3: L- / supply voltage
• Pin 4: C/Q IO-Link
2: 5-pole M12 female connector
(sensor side)
• Pin 1: L+
• Pin 2: 0...10 V analogue input 2
• Pin 3: L-
• Pin 4: 0...10 V analogue input 1
• Pin 5: not used
The unit must not be externally supplied via the 5-pole M12 input socket ② .
Always use the provided connection cables to connect other devices.
See also application examples (Ò Intended use)

DP1222 Converter 2 x 0...10 V / IO-Link
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6.1 Mounting the connector
To achieve the protection rating indicated in the data sheet, the following has to be observed:
uUse IO-Link cable with IP class.
uConnect the connector with the unit. The arrow indicates the position of the coding.
uTighten the coupling nut.
• Minimum tightening torque: 0.6 Nm (tightening by hand)
• Maximum tightening torque: 1.5 Nm (using a torque wrench).
If used in harsh environments:
wFurther tighten the coupling nut by another notch using a torque wrench (across the flats 14).
6.2 Removing the connector
uPress the connector against the unit and simultaneously loosen the coupling nut.
6.3 Cable length
With IO-Link communication: 20 m on the master side
uProvide all input and output side cables with a strain relief approx. 200 mm behind the connectors.

Converter 2 x 0...10 V / IO-Link DP1222
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7 Operating and display elements
1
1: LEDs
7.1 LEDs
LED Colour Status Designation
I IN1 yellow on Analogue value in the standard range:
0...100% (0...10V)
flashing (2 Hz) Analogue value in the range:
>100% (>10V)*
Power green on Voltage supply OK.
Unit in operating mode
flashing (5 Hz) Device supply undervoltage
off Voltage supply off
II IN2 yellow on Analogue value in the standard range:
0...100% (0...10V)
flashing (2 Hz) Analogue value in the range:
>100% (>10V)*
Error signals and diagnostics Ò Troubleshooting
* Via IO-Link, an error signal is transmitted if value <11 V.
7.1.1 Visualisation of the voltage value at the input
0 10 11 [V]
IO-Link
process
data
0
...
10000
10001
...
11000
[mV]

DP1222 Converter 2 x 0...10 V / IO-Link
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8 Parameter setting
During parameter setting the unit remains in the operating mode. It continues its functions with
the existing parameters until the parameter setting has been completed.
8.1 Parameters via IO-Link
8.1.1 Application-specific tag
Customer-specific application description, max. 32 characters long.
Value: “ *** ” / can be freely defined by the customer
8.1.2 Function Tag
Customer-specific application description, max. 32 characters long.
Value: “ *** ” / can be freely defined by the customer
8.1.3 Location Tag
Customer-specific application description, max. 32 characters long.
Value: “ *** ” / can be freely defined by the customer
8.1.4 internal_temperature – operating temperature microcontroller
Reads the data from the internal temperature sensor of the microcontroller.
In operating mode 1, this parameter is not available.
8.1.5 operation_hours – operating hours
Only counts full operating hours. Operating times of less than one full hour are not saved. Counter
values are saved permanently.
In operating mode 1, this parameter is not available.
8.1.6 ModE ─ switch point mode
Setting of the switch point mode
• Single point mode (Ò/7)
• Window mode (Ò/8)
• Two point mode (Ò/8)
• Deactivated mode (Ò/8)
In operating mode 1, this parameter is not available.
8.1.7 LoGc ─ switch point logic
Setting of the switch point logic: Function diagrams (Ò/7)

Converter 2 x 0...10 V / IO-Link DP1222
15
• High active = status bit is set to “high” (if “High active” activated)
• Low active = status bit is set to “low” (if “Low active” activated)
In operating mode 1, this parameter is not available.
8.1.8 SP1 ─ switch point 1
Threshold for the upper switch point
It always applies: SP1 > SP2
In operating mode 1, this parameter is not available.
8.1.9 SP2 ─ switch point 2
Threshold for the lower switch point
It always applies: SP2 < SP1
In operating mode 1, this parameter is not available.
8.1.10 HyS ─ switch points hysteresis
Setting of the hysteresis with respect to switch points SP1 and SP2: Function diagrams (Ò/7).
Only active in the switch point modes "Single point mode" and "Window mode".
In operating mode 1, this parameter is not available.
8.1.11 Mean filter
Indicates the time during which the mean value of the measured value is generated. Duration in ms,
min. 5 ms, max. 1000 ms.

DP1222 Converter 2 x 0...10 V / IO-Link
16
9 Operation
The unit provides the IO-Link process data according to the analogue input signals.

Converter 2 x 0...10 V / IO-Link DP1222
17
10 Troubleshooting
LED Status Error Troubleshooting
Power flashing (5 Hz) Supply voltage too low Check/correct the supply voltage. Ò
Electrical connection
off No supply voltage Check/correct the supply voltage. Ò
Electrical connection

DP1222 Converter 2 x 0...10 V / IO-Link
18
11 Maintenance, repair and disposal
Cleaning the unit:
uDisconnect the unit from the voltage supply.
uClean the unit from dirt using a soft, chemically untreated and dry micro-fibre cloth.
The operation of the unit is maintenance-free.
Only the manufacturer is allowed to repair the unit.
uAfter use dispose of the device in an environmentally friendly way in accordance with the
applicable national regulations.

Converter 2 x 0...10 V / IO-Link DP1222
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12 Factory settings
Parameter Factory settings User settings
mEAn Averaging 50 ms
SSC1.ModE* Switch point mode Two point • Deactivated
• Single point
• Window
• Two point
SSC1.LoGc* Switch point logic Low active • High active
• Low active
SSC1.SP1* Switch point 1 2.1
SSC1.SP2* Switch point 2 2
SSC1.HyS* Switch point hysteresis 2 %
SSC2.ModE* Switch point mode Two point • Deactivated
• Single point
• Window
• Two point
SSC2.LoGc* Switch point logic Low active • High active
• Low active
SSC2.SP1* Switch point 1 2.1
SSC2.SP2* Switch point 2 2
SSC2.HyS* Switch point hysteresis 2 %
* Not available in operating mode 1.
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