ILD 6 User manual

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ILD 6 Insert: EN13229 - NS3058
Manual version No. 12-1b B 25-02-2013
Model 6 insert

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CONTENT
First use .................................................................................................................................................................. 3
Technical data sheet ............................................................................................................................................. 4
Before installation ................................................................................................................................................. 5
Packing ................................................................................................................................................................... 5
Installation ............................................................................................................................................................. 6
entilation example ............................................................................................................................................ 11
Distance to combustible wall protected by brick or Jøtul Firewall ................................................................ 12
Closed combustion system ................................................................................................................................. 14
Chimney & flue collar .......................................................................................................................................... 14
The chimney effect ............................................................................................................................................. 15
Measurements ..................................................................................................................................................... 17
Setup Examples ................................................................................................................................................... 18
Refuelling on to a low fire bed .......................................................................................................................... 19
Fuel overloading .................................................................................................................................................. 19
Environmental use .............................................................................................................................................. 19
Smoke Control Areas ........................................................................................................................................... 20
Primary air control ............................................................................................................................................... 21
Secondary air control .......................................................................................................................................... 22
Ash drawer and bottom grate ............................................................................................................................ 23
Dampers left open ............................................................................................................................................... 23
Fuel........................................................................................................................................................................ 24
Lighting the stove ............................................................................................................................................... 25
Cleaning maintenance ......................................................................................................................................... 26
Trouble shooting .................................................................................................................................................. 27

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Thank you for having confidence in us
Thank you for having confidence in usThank you for having confidence in us
Thank you for having confidence in us
Ild is a range of safe, environmentally friendly and efficient high-quality stoves, which meet all
requirements for a modern heating source. In order to get the best out of your stove, we
recommend that you read this booklet and our homepage www.ildstoves.com carefully.
First use
First useFirst use
First use
Before the stove is fired up for the first time, we advise you to open all windows and doors in
the room to ensure optimum ventilation. When the stove is at operating temperature, the
surface paint will harden and emit a strong odour for a short time. As the stove heats up and
cools down there may be expansion and contraction noises from the metal. This is normal.

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Technical data sheet
Technical data sheetTechnical data sheet
Technical data sheet
Model 6 Wood Units
CO-Emission at 13% O2 : 0,097 %
NOx @ 13% O2 71 mg/Nm
3
Efficiency 83 %
Nominal performance 4,5 Kw.
Chimney temperature EN13229 204 C
o
Recommended under pressure in flue connection piece 16 Pa.
Flue pipe under pressure EN 13229 12 Pa.
Combustion air requirements 12 m3/h
Fuel consumption 1,32 Kg/h
Refuelling amount. 1,05 Kg.
Refuelling frequency for nominal output 47 Min.
Weight 54 Kg.
Flue connection piece internal diameter 126 mm.
Flue connection piece external diameter 130 mm.
Max. Fuelsize diameter 80 mm.
Max. Fuel length 155 mm.
Heat output range 4,3 – 4,9 Kw.
Type of verification EN 13229NS3058-Din+

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Before
BeforeBefore
Before installation
installationinstallation
installation
Ensure that your Local registered installer can recommend wood stove installation
Ensure that updated European, national and local standards can be fulfilled
Ensure that the area can support the stove and installation weight
Ensure that there will be sufficient space and access to service
Ensure that the Chimney has a minimum draft of 12 Pa.
Ensure that the heat output of the stove is suitable for the room
Ensure that combustible materials are at least 125 mm + thickness of insulation, from the rear
part of the stove.
Warning! It is not allowed to make any unauthorised changes to the stove
Packing
Packing Packing
Packing
The stove comes packaged in the cardboard box on wooden pallet nailed down on vertical
boards at the corners. In cardboard box stove is fixed with EPS styrofoam elements.
Consult local regulations on the disposal of these materials; the wood has been treated to
repel vermin and may not be burnt in stove.

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Installation
Installation Installation
Installation
Prepare a non-combustible base with spare space (+) for the convection box which is: W 390
(+) H 550 (+) Depth 350 (+)
Hearth must be minimum 350 mm. Higher than floor and 150 mm wider at both sides than
outer frame in front it must reach out 450 mm from frame .
In the United Kingdom, Hearth depth must meet local standards. This is 300mm in front of the
stove and 150mm each side of the stove.
After unpacking the stove, the first thing which needs to be done is remove the baffle plate
from the firebox. In order to remove the baffle plate you need to remove two pins (Picture 1)
and after that draw baffle plate out from the firebox (Picture 2).
Picture
1
Picture
2
After removing the baffle plate you need to unscrew 4 bolts which hold connecting piece for
close combustion (Picture 3).
Picture 3

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The firebox should be removed from the convector box before installation. This is done in a
few steps.
1. The frame is secured by 2 bolts top and 4 bolts bottom. Using a 3mm Allen key, remove
these and keep frame and bolts safe and protected. (fig 5).
2. Using a 5mm Allen key, unscrew the 1 bolt that secures the firebox to the convector
box (fig 4)
Picture 4 Picture 5
3. Remove the 4 bolts holding the flue spigot to the convector box (fig 7).
4. Lift the firebox a little and drag it forwards slightly (fig 6).
Picture 6 Picture 7

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5. From inside the convector box remove the 4 nuts holding the connector plate in place.
(fig 8)
6. Make the flue pipe connection to the spigot and secure with the 2 Allen bolts. This is
done above the convector box (fig 9).
Picture
8
Picture
9
7. Now the convector box can be positioned. Once in place, the flue spigot and flue pipe
can be fed through the aperture at the top of the convector box (fig 10)
Picture 1
0

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8. Reconnect the connector plate with the 4 nuts to hold the flue spigot loosely in place
(fig 11).
9. Level the convector box using the 4 leveling screws in the base of the convector box.
(fig 12).
Picture 11 Picture 12
10. There are 4 pre drilled holes in both the base and the side of the convector box for
securing it to the hearth. Ensure appropriate fixings are used. NO PLASTIC PLU S etc.
(fig 13 & 14).
Picture 13 Picture 14

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11. Once the convector box is secured, the firebox can be re-inserted and the flue spigot re-
attached using the 4 bolts removed earlier. (Fig 15 & 16)
12. Re-connect the firebox using the 1 bolt that was removed earlier. (fig 17).
Picture 15 Picture 16
13. Replace baffle plate and pins. (fig. 18)
Picture 17 Picture 18

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75
100
Min. 540
Ventilation example:
Ventilation example:Ventilation example:
Ventilation example:
All measurements are minimum. Make sure grates are placed where blocking wont’ happen
Effective open area
Min. 350 mm² for combustible setup
Min. 200 mm² for non-combustible
setup
Effective open area
Min. 500 mm² for combustible setup
Min. 200 mm² for non-combustible
setup
Minimum
distance to
furniture 900
mm.
125

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125
istance to
istance toistance to
istance to combustible wall
combustible wallcombustible wall
combustible wall protected by
protected byprotected by
protected by brick or
brick orbrick or
brick or Jøtul
JøtulJøtul
Jøtul Firewall
FirewallFirewall
Firewall
*
**
* istance to brick requires that the flue pipe is insulated all the way down to the stove with
minimum 30mm isolation.
Be aware that the temperature can rice up to 200º 300mm over the stove by strong firing.
Flammable materials
Brick or Jøtul Firewall
*
75
200

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Floor plate
If you are setting up the stove on a flammable floor, observe national and local regulations on
the size of the non-flammable underlay that covers the floor around the stove.
Your local ILD dealer can advise you on regulations concerning flammable materials in the
vicinity of your stove.
The idea behind the floor plate is that it protects the floor and flammable material against
sparks.
The floor plate can be made of steel or glass, and the stove can be set up on brick, natural
stone or similar materials.
The cavity may not be
filled with insulating
material
Upper convection opening 500 mm
2
Lower convection opening 350 mm
2

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Closed combustion system
Closed combustion systemClosed combustion system
Closed combustion system
When installed in highly insulated houses, in case or exhaust ventilation, an active cooker
hood or similar, it is recommended that the combustion air is supplied through the bottom or
rear of the stove, from outside which is connected to a minimum Ø 80 mm. ventilation pipe.
The installation must have maximum length of 6 M. and consist of a maximum of 3 bends as
well as a single inlet grille, make sure to place inlet grille where blocking of these will be
avoided.
The total counter pressure must not exceed 2 Pa. At a minimum chimney draught of 18 Pa.
this measured at the stove's flue collar.
Special weather and geographical conditions, mean that the installation, must always be
carried out and approved by approved installer of ventilation.
It is recommended to make installation, with valves, making it possible to close ventilation
systems, if stove are not in use for longer periods, then these can be activated to prevent
draft.
Chimney
ChimneyChimney
Chimney & flue co
& flue co& flue co
& flue collar
llarllar
llar
Chimney must have a minimum draught of 12 Pa this measured at the stove’s connection
piece. If you are not sure of the stove’s draught, a chimney sweep can measure it.
The installer will also ensure that the chimney is airtight, safe and has access for sweeping.
If there are any other connections to the chimney, the chimney sweep should also be asked
for advice before installation.
The local building and housing authorities must always approve the installation.
The connecting pipe must be manufactured in accordance with EN 1856-2.
If a rear connection is required, rotate flue collar base and collar will point 45 degrees
backwards.
Remember to always ensure that the seal between the stove and flue connection piece is
intact and airtight.
Avoid weight higher than 30 kg. to rest in top of stove / flue collar, this can damage stove.

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The chimney effect
The chimney effectThe chimney effect
The chimney effect
The following chapter has source from SOLIFTEC, and is authorized information regarding the
chimney and its effect.
If the chimney is not suitable, it will not generate enough upward draught, not enough air will
be sucked in towards the fuel for it to burn adequately, and smoke will not be properly
evacuated. Most closed stoves need an upward draught of about 16 Pascals.
Although a chimney appears to ‘suck’ and smoke appears to naturally rise, it is more accurate
to think of the weight of dense outside air pushing down to force air into the building, into the
fire and so push the hotter, lighter, waste gases out up the stack, somewhat like an air bubble
rises in water. This ‘Chimney Effect’ generates the ‘draught’ (or draft), the very tiny difference
in pressure inside and outside the flue.
How strong the draught is depends on four things:
HEAT inside the chimney. The gases inside the chimney must stay VERY hot, or they will not
rise. Although a small length (up to about 1m) of uninsulated flue pipe may be acceptable
directly from a stove, the entire length of the chimney above must be insulated, typically by
thick masonry around an insulated ceramic liner or using prefabricated insulated components.
Large voids inside the flue mean a large area of masonry to cool down the gases, especially if
their outer surface is outside the building and exposed to the cold. Efficient modern stoves
release less heat into the flue and need especially strict attention to the chimney.
HEI HT of the chimney – the higher it is, the more draught will be generated. There is a
procedure for calculating chimney height in BS EN13384-1:2002 but it is extremely complex.
For typical domestic chimneys and appliances in Britain and Ireland both the British Standard
(BS 8303-1:1994) and Document J suggest a height of about 4.7 metres of straight, smooth,
insulated chimney above the appliance. Less than perfectly sound chimneys will need to be
taller to compensate. Special rules apply to Open Fires.
Path The entire path from fire to chimney terminal needs to be smooth, straight and vertical
wherever possible. Where bends absolutely cannot be avoided, they should be very gentle
(say a maximum of 2x 45º) and the chimney height increased by at least a metre to
compensate. The flue needs to be absolutely sealed, without the slightest tiny crack at any
point which might let cool air in. The flue needs to be big enough for the appliance being used
– BS 8303 suggests a minimum of 125mm diameter for closed appliance up to 20 kW rated
output (150 mm if burning smoky fuels) – but not so big that its large surface area will cool the
smoke (say, bigger than about 375mm square). Special rules apply to open fires.

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AIR SUPPLY –
There needs to a route by which outside air can enter to replace the volume
being lost up the chimney. While this can sometimes be provided by air leaking in through
doors, windows etc., it is often necessary to fit a purpose-made air vent. An extractor fan, or
another fuel-using appliance, even in a different room, can remove this air.
Chimney fire. It is important to avoid soot in the chimney to avoid a fire (See trouble shooting)
If a fire occurs close primary and secondary air completely, call fire rescue and calmly go
through their questioner.

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Measurements
MeasurementsMeasurements
Measurements

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Setup Examples
Setup ExamplesSetup Examples
Setup Examples
Insert in fire mantle be aware that heat must be able to leave the build-in surround, if not you
will not benefit from heat and your building material could be damaged from the high heat.
Stoking overloading
The stove is approved as an intermittent heater which means that you must load the stove
with a suitable amount of fuel (see data) which then burns down into embers before you
refuel it the next time. Be careful of over firing, this causes great wear and tear to the stove
and may, in serious cases, destroy the stove. Refuelling frequency with the recommended fuel
is approximately 45 Min.
75

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Refuelling on to a low fire bed
Refuelling on to a low fire bedRefuelling on to a low fire bed
Refuelling on to a low fire bed
If there is insufficient burning material in the firebed to ignite a new fuel charge, excessive
smoke emission can occur. Refuelling must be carried out onto a sufficient quantity of glowing
embers and ash that the new fuel charge will ignite within a reasonable period. If there are
too few embers in the fire bed, add suitable kindling to prevent excessive smoke.
Fuel overloading
Fuel overloadingFuel overloading
Fuel overloading
The maximum amount of fuel specified in this manual should not be exceeded, overloading
can cause excess smoke. Any part of the fuel cannot be placed in higher level than the lower
part of the metal piece in the backside of the burn chamber.
Environmental
Environmental Environmental
Environmental use
useuse
use
It is important to us, that our environment is considered in best possible way, it is an
advantage to all, and as a bonus, fuel is used, much better.
Air supply for the combustion is added through 2 valves which are controlled through 2
controls. The lower control handle is primary air, which is used for lighting a cold stove and
when firing dense wood, maximum air is added, when the control is in furthest right position,
when fire is established, gently close the primary control by sliding it towards left.
Ongoing control of the fire is done by the upper air control. It is more open when pushed to
the right, and restricted when pushed to the left. The fire should be run efficiently, and the
best indication of this is the color of the firebricks inside the firebox. If they are soothed up,
then the fire is burning too cold, and this should be addressed..
Also notice that fuels must be less than 20 cm. long and no more than 10 cm in diameter the
percentage of moisture must be lower than 18%.

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The Clean Air Act 1993 and
The Clean Air Act 1993 and The Clean Air Act 1993 and
The Clean Air Act 1993 and Smoke Control Areas
Smoke Control AreasSmoke Control Areas
Smoke Control Areas
Under the Clean Air Act local authorities may declare the whole or part of the district of the
authority to be a smoke control area. It is an offence to emit smoke from a chimney of a
building, from a furnace or from any fixed boiler if located in a designated smoke control area.
It is also an offence to acquire an “unauthorised fuel” for use within a smoke control area
unless it is used in an “exempt” appliance (“exempted” from the controls which generally apply
in the smoke control area).
The Secretary of State for Environment, Food and Rural Affairs has powers under the Act to
authorise smokeless fuels or exempt appliances for use in smoke control areas in England. In
Scotland and Wales this power rests with Ministers in the devolved administrations for those
countries. Separate legislation, the Clean Air (Northern Ireland) Order 1981, applies in
Northern Ireland. Therefore it is a requirement that fuels burnt or obtained for use in smoke
control areas have been “authorised” in Regulations and that appliances used to burn solid
fuel in those areas (other than “unauthorised” fuels) have been exempted by an Order made
and signed by the Secretary of State or Minister in the devolved administrations.
Further information on the requirements of the Clean Air Act can be found here :
http://smokecontrol.defra.gov.uk/
Your local authority is responsible for implementing the Clean Air Act 1993 including
designation and supervision of smoke control areas and you can contact them for details of
Clean Air Act requirements”
The ILD 6 insert has been recommended as suitable for use in smoke control areas when
burning wood logsand when fitted with a permanent stop to prevent closure of the secondary
air control beyond 18% open.