Impex COMPETITOR CG 1400 User manual

NOTE:
Please read all instructions
carefully before using this
product
Table of Contents
Safety Notice
Hardware Identifier
Assembly Instruction
Parts List
Resistance Chart
Warranty
Ordering Parts
Model
CG 1400
Retain This
Manual for
Reference
07-23-04
OWNER'S
MANUAL
COMPETITOR HOME GYM
CG 1400
IMPEX FITNESS PRODUCTS
14777 DON JULIAN RD., CITY OF INDUSTRY, CA 91746
Tel: [phone] Fax: [phone]
www.impex-fitness.com
[email protected]

TABLE OF CONTENTS
BEFORE YOU BEGIN....................................................................................……….. 1
IMPORTANT SAFETY NOTICE...................................................................……….. 2
HARDWARE IDENTIFIER.....….....................................................................……….. 3
ASSEMBLY INSTRUCTIONS.........................................................................……….. 6
PARTS LIST…………………………………………………………………………………..21
WEIGHT RESISTANCE CHART………...........................................................………. 22
WARRANTY.................................................................................................…………. 23
ORDERING PARTS.......................................................................................…………23
BEFORE YOU BEGIN
Thank you for selecting the POWERHOUSE CG1400 HOME GYM by
IMPEX FITNESS PRODUCTS. For your safety and benefit, read this
manual carefully before using the machine. As a manufacturer, we are
committed to provide you complete customer satisfaction. If you have any
questions, or find there are missing or damaged parts, we guarantee you
complete satisfaction through direct assistance from our factory. To avoid
unnecessary delays, please call our TOLL-FREE customer service number.
Our Customer Service Agents will provide immediate assistance to you.
1
Toll-Free Customer Service Number
1-800-999-8899
Mon. - Fri. 9 a.m. - 5 p.m. PST
www.impex-fitness.com
[email protected]m

IMPORTANT SAFETY NOTICE
PRECAUTIONS
This exercise machine is built for optimum safety. However, certain precautions apply
whenever you operate a piece of exercise equipment. Be sure to read the entire manual
before you assemble or operate your machine. In particular, note the following safety
precautions:
1. Keep children and pets away from the machine at all times. DO NOT
leave children unattended in the same room with the machine.
2. Only one person at a time should use the machine.
3. If the user experiences dizziness, nausea, chest pain, or any other abnormal
symptoms, STOP the workout at once. CONSULT A PHYSICIAN IMMEDIATELY.
4. Position the machine on a clear, leveled surface. DO NOT use the machine
near water or outdoors.
5. Keep hands away from all moving parts.
6. Always wear appropriate workout clothing when exercising. DO NOT wear
robes or other clothing that could become caught in the machine. Running
or aerobic shoes are also required when using the machine.
7. Use the machine only for its intended use as described in this manual. DO
NOT use attachments not recommended by the manufacturer.
8. Do not place any sharp object around the machine.
9. Disabled person should not use the machine without a qualified person or
physician in attendance.
10. Before using the machine to exercise, always do stretching exercises to
properly warm up.
11. Never operate the machine if the machine is not functioning properly.
WARNING: BEFORE BEGINNING ANY EXERCISE PROGRAM, CONSULT YOUR
PHYSICIAN. THIS IS ESPECIALLY IMPORTANT FOR INDIVIDUALS OVER THE
AGE OF 35 OR PERSONS WITH PRE-EXISTING HEALTH PROBLEMS. READ ALL
INSTRUCTIONS BEFORE USING ANY FITNESS EQUIPMENT. IMPEX INC.
ASSUMES NO RESPONSIBILITY FOR PERSONAL INJURY OR PROPERTY
DAMAGE SUSTAINED BY OR THROUGH THE USE OF THIS PRODUCT.
SAVE THESE INSTRUCTIONS.
2

HARDWARE PACK
3

HARDWARE PACK
4

HARDWARE PACK
5

ASSEMBLY INSTRUCTION
Tools Required Assembling the Machine: Two Adjustable Wrenches, two Allen Wrenches,
and one Flat Head Screwdriver.
NOTE: It is strongly recommended this machine to be assembled by two or more people to
avoid possible injury.
STEP 1 (See Diagram 1)
A.) Connect the Main Base Frame (#6) and Rear Lower Vertical Beam (#81) to the Rear Stabilizer
(#3). Align the holes then secure them with two M10 x 2 ½” Carriage Bolts (#42), ∅¾”
Washers (#53), and M10 Aircraft Nuts (#55).
B.) Attach the Rear Upper Vertical Beam (#1) to the Rear Lower Vertical Beam (#81). Secure it
with four M10 x ¾” Carriage Bolts (#83), ∅¾” Washers (#53), and M10 Aircraft Nuts (#55).
C.)Attach the Rubber Bumper (#38) to the Rear Upper Vertical Beam (#1). Secure it with one M6
x 5/8” Philips Screw (#41). DIAGRAM 1
6

STEP 2 (See Diagram 2)
A.) Attach the Front Upper Vertical Beam (#5) to the Front Lower Vertical Beam (#82). Secure it
with two M10 x 2 ½” Carriage Bolts (#42), ∅¾” Washers (#53), and M10 Aircraft Nuts
(#55). DIAGRAM 2
7

STEP 3 (See Diagram 3)
A.) Attach the Front Lower Vertical Beam (#82), both Left and Right Storage Frames
(#15)&(#16) to the Main Base Frame (#6). Secure them together with two M10 x 3” Carriage
Bolts (#73), ∅¾” Washers (#53) and M10 Aircraft Nuts (#55). Do not tighten the nuts and
bolts yet.
B.) Secure the upper portion of Left & Right Storage Frames to the Front Vertical Beam (#5) with
one M10 x 2 ½” Carriage Bolt (#42), ∅¾” Washer (#53), and M10 Aircraft Nut (#55).
C.)Attach the bottom of the Main Seat Support (#7) to the Main Base Frame (#6). Secure it with
one M10 x 2 ½” Carriage Bolt (#42), ∅¾” Washer (#53), and M10 Aircraft Nut (#55).
D.)Attach the Main Seat Support (#7) to the Vertical Beams (#5). Secure it with two M10 x 2
3/4” Carriage Bolts (#84), ∅¾” Washers (#53), and M10 Aircraft Nuts (#55).
E.) Attach two Storage Posts (#37) to the Left & Right Storage Frames. Secure each Storage
Post with one M10 x 1” Allen Bolt (#75) and Ø ¾” Washer (#53). Attach two Olympic Sleeves
(#69) to both Storage Posts.
F.) Securely tighten all nuts and bolts previously installed.
DIAGRAM 3
8

STEP 4 (See Diagram 4)
A.) Slide the Weight Holder (#2) onto the Rear Vertical Beam (#1) from the top.
B.) Attach the rear end of Upper Frame (#4) to the Rear Upper Vertical Beam (#1). Secure the
upper hole with a Small Bracket (#20), M10 x 2 3/8” Allen Bolt (#46), and ∅¾” Washer
(#53). Sure the bottom hole with a M10 x 2 3/8” Carriage Bolt (#43), ∅¾” Washer (#53) and
M10 Aircraft Nut (#55). Do not over tighten the Bolts yet.
C.) Place the Upper Frame (#4) on top of the Front Upper Vertical Beam (#5). Align the holes
and secure it with one Bracket (#21), two M10 x 2 ½” Carriage Bolts (#42), two ∅¾”
Washers (#53), and two M10 Aircraft Nuts (#55). Securely tighten all Bolts.
D.) Slide two Olympic Sleeves (#69) onto the Weight Holder (#2). Attach two Spring Clips (#65)
to the Olympic Sleeves. DIAGRAM 4
9

STEP 5 (See Diagram 5)
A.) Attach the Front Press Base (#12) to the Upper Frame (#4). Secure it with one 5 7/8” Axle
(#60), two ∅1” Axle Washers (#64), and two M10 Aircraft Nuts (#55). Do not over tighten
the nuts. Make sure the Base is able to swivel.
B.) Attach the Front Press Stopper (#8) and Butterfly Pulley Frame (#9) to the Front Upper
Vertical Beam (#5). Align the holes and secure them together with two M10 x 2 ½” Carriage
Bolts (#42), ∅¾” Washers (#53) and M10 Aircraft Nuts (#55).
C.) Insert the Lock Pin (#80) into the hole on the Front Press Stopper (#8) to lock the Base in
place. Note: Remove the Pin when doing Front Press exercise. Lock the pin when doing
Butterfly exercise. DIAGRAM 5
10

STEP 6 (See Diagram 6)
A.) Attach the Leg Developer (#11) to the bracket on the Main Seat Support (#7). Secure it with
one M10 x 3” Allen Bolt (#44), two ∅¾” Washers (#53), and one M10 Aircraft Nut (#55). Do
not over tighten the Bolt. Make the Leg Developer is able to swivel.
B.) Insert the Arm Curl Stand (#67) into the top opening on the Main Seat Support. Use a Lock
Knob (#66) to secure it and obtain the desired Arm Curl exercise position. DIAGRAM 6
11

STEP 7 (See Diagram 7)
A.) Insert the axle on the Right Butterfly Arm (#14) through the right pivot hole on the Front
Press Base (#12). Slide a ∅1 ½” Washer (#54) and Ring Cap (#68) onto the axle.
Secure the Cap with a M6 x 1 ¼” Allen Bolt (#63) and M6 Aircraft Nut (#56). Repeat the
same procedure to install the Left Butterfly Arm (#13).
B.) Attach a Butterfly Pulley Bracket (#10) to the left hole on the Butterfly Pulley Frame (#9).
Secure it with one M12 x 5 ¾” Hex Bolt (#48), ∅1” Washer (#76), and M12 Aircraft Nut
(#77). Repeat the same procedure to install the other side.
DIAGRAM 7
12

Cable Loop Diagram
13

STEP 8 (See Cable Loop Diagram & Diagram 8)
A.) Attach the 129.9” Upper Cable (#31) to the open bracket in the front of Upper Frame (#4).
Attach a Pulley (#28) to the open bracket. Secure it with one M10 x 1 ¾” Allen Bolt (#45),
two ∅¾” Washers (#53), and one M10 Aircraft Nut (#55). Note: The Ball Stopper on the
Cable must be underneath the Frame and above the Pulley.
B.) Draw the Cable over the Pulley along the Upper Frame towards the back of the machine.
C.)Attach a Pulley (#28) to the open bracket. Secure it with one M10 x 1 ¾” Allen Bolt (#45),
two ∅¾” Washers (#53), and one M10 Aircraft Nut (#55).
D.)Draw the Cable around the Pulley then downward to the open slot on the Front Press
Base (#12). Attach a Pulley to the open slot. Secure it with one M10 x 5 1/8” Allen Bolt
(#47), two ∅¾” Washers (#53), and one M10 Aircraft Nut (#55).
E.) Draw the Cable around the Pulley then upward through the open slot on the Front Upper
Vertical Frame (#5) to an open bracket. Repeat Procedure C above to install a Pulley.
F.) Draw the Cable around the Pulley then pull downward. Attach the Cable to the Double
Floating Pulley Bracket (#18). Repeat the Procedure C to install another Pulley. Let the
Bracket hanging for now.
G.)Draw the Cable around the Pulley then pull upward to the last open bracket on the back of
the Upper Frame. Repeat Procedure C to install a Pulley.
H.)Pull the Cable downward to the Weight Holder (#2). Secure the Cable to the Holder with
one M10 x 1” Allen Bolt (#75), two ∅¾” Washers (#53), and one M10 Aircraft Nut (#55).
14

DIAGRAM 8
15

STEP 9 (See Cable Loop Diagram & Diagram 9)
A.) Attach one end of the 116” Butterfly Cable (#29) to the Hook on the Right Butterfly Arm
(#14). Pull the Cable to the Butterfly Pulley Bracket (#10). Attach a Pulley (#28) to the
Bracket. Secure it with one M10 x 1 ¾” Allen Bolt (#45), two ∅¾” Washers (#53), and one
M10 Aircraft Nut (#55).
B.) Draw the Cable around the Pulley then downward. Attach a Pulley to the Cable. Then attach
the Pulley to an Angled Floating Pulley Bracket (#19). Secure the Pulley to the Bracket with
one M10 x 1 ¾” Allen Bolt (#45), two ∅¾” Washers (#53), and one M10 Aircraft Nut (#55).
Let the Bracket hanging for now.
C.)Draw the Cable underneath and around the Pulley then upward to the open Butterfly Pulley
Bracket (#10) on the other side. Repeat Step A & B above to install the Cable.
DIAGRAM 9
16

STEP 10 (See Cable Loop Diagram & Diagram 10)
A.) Insert the 151.6” Lower Cable (#30) through the opening on bottom of the Leg
Developer (#11). Attach a Pulley (#28) to the opening. Secure it with one M10 x
2 3/8” Allen Bolt (#46), two ∅7/8” Pulley Bushings (#51), and one M10 Aircraft
Nut (#55).
B.) Draw the Cable underneath the Pulley and through the opening on the bottom of
the Main Seat Support to the open bracket on the Main Base Frame (#6).
C.) Attach a Pulley to the bracket. Secure it with one M10 x 1 ¾” Allen Bolt (#45),
two ∅¾” Washers (#53), and one M10 Aircraft Nut (#55).
D.) Pull the Cable towards the back of the machine through the bottom opening on
the Front Lower Vertical Beam (#82) to the open bracket on the Main Base
Frame (#6). Repeat the Procedure C to install a Pulley.
E.) Draw the Cable underneath the Pulley then upward to the Angled Floating Pulley
Bracket (#19) previously installed. Repeat the Procedure C to install a Pulley to
the open bracket.
F.) Draw the Cable around the Pulley then downward to the last open bracket on the
Main Base Frame. Repeat the Procedure C to install a Pulley.
G.) Draw the Cable underneath the Pulley then pull upward to the Double Floating
Pulley Bracket (#18) previously installed. Connect the Cable to the Short Chain
(#58) with a C-clip (#57). Then connect the Chain to the Bracket with a M10 x 1”
Allen Bolt (#75), two ∅¾” Washers (#53) and one M10 Aircraft Nut (#55).
H.) Adjust the length of the Short Chain to adjust the tension of the Cables. If there
is too much sag in the cables, shorten the Chain.
17

DIAGRAM 10
18

STEP 11 (See Diagram 11)
A.) Attach a Butterfly Arm Pad (#24) to the Right Butterfly Arm (#14). Secure it with two M8 x
2” Allen Bolts (#74) and ∅5/8” Washers (#52). Repeat the same procedure to install the
other side.
B.) Attach the Backrest Board (#23) to the Front Upper Vertical Frame (#5). Secure it with two
M8 x 2 1/8” Allen Bolts (#49) and ∅5/8” Washers (#52).
C.)Attach the Seat Pad (#22) to the Main Seat Support (#7). Secure it with two M8 x 2 1/8” Allen
Bolts (#49) and ∅5/8” Washers (#52).
D.)Attach the Arm Curl Pad (#25) to the Arm Curl Stand (#67). Secure it with two M8 x 5/8”
Allen Bolts (#50) and ∅5/8” Washers (#52). DIAGRAM 11
19