Impex WM-1508 User manual

NOTE:
Please read all instructions
carefully before using this
product
Table of Contents
Safety Notice
Hardware Identifier
Assembly Instruction
Parts List
Resistance Chart
Warranty
Ordering Parts
Model
WM-1508
Retain This
Manual for
Reference
08-8-06
OWNER'S
MANUAL
COMPETITOR HOME GYM
WM-1508
IMPEX®INC.
14777 DON JULIAN RD., CITY OF INDUSTRY, CA 91746
Tel: [phone] Fax: [phone]
www.impex-fitness.com
[email protected]

TABLE OF CONTENTS
BEFORE YOU BEGIN....................................................................................……….. 1
IMPORTANT SAFETY NOTICES...................................................................……….. 2
HARDWARE PACK……….....….....................................................................……….. 4
ASSEMBLY INSTRUCTIONS.........................................................................……….. 7
PARTS LIST………………………………………………………………………………….. 19
RESISTANCE CHART………….......................................................................………. 20
WARRANTY.................................................................................................…………. 21
ORDERING PARTS.......................................................................................…………21
BEFORE YOU BEGIN
Thank you for selecting the COMPETITOR WM-1508 HOME GYM by
IMPEX®INC. For your safety and benefit, read this manual carefully before
using the machine. As a manufacturer, we are committed to provide you
complete customer satisfaction. If you have any questions, or find there are
missing or damaged parts, we guarantee you complete satisfaction
through direct assistance from our factory. To avoid unnecessary delays,
please call our TOLL-FREE customer service number. Our Customer
Service Agents will provide immediate assistance to you.
Toll-Free Customer Service Number
1-800-999-8899
Mon. – Fri. 9 a.m. – 5 p.m. PST
www.impex-fitness.com
[email protected]m
1

IMPORTANT SAFETY NOTICE
PRECAUTIONS
This exercise machine is built for optimum safety. However, certain precautions apply
whenever you operate a piece of exercise equipment. Be sure to read the entire manual
before you assemble or operate your machine. In particular, note the following safety
precautions:
1. Keep children and pets away from the machine at all times. DO NOT
leave children unattended in the same room with the machine.
2. Only one person at a time should use the machine.
3. If the user experiences dizziness, nausea, chest pain, or any other abnormal
symptoms, STOP the workout at once. CONSULT A PHYSICIAN IMMEDIATELY.
4. Position the machine on a clear, leveled surface. DO NOT use the machine
near water or outdoors.
5. Keep hands and feet away from all moving parts.
6. Always wear appropriate workout clothing when exercising. DO NOT wear
robes or other clothing that could become caught in the machine. Running
or aerobic shoes are also required when using the machine.
7. Use the machine only for its intended use as described in this manual. DO
NOT use attachments not recommended by the manufacturer.
8. Do not place any sharp object around the machine.
9. Disabled person should not use the machine without a qualified person or
physician in attendance.
10. Before using the machine to exercise, always do stretching exercises to
properly warm up.
11. Never operate the machine if the machine is not functioning properly.
12. A spotter is recommended during exercise.
CARE AND MAINTENANCE
1. Lubricate moving parts with WD-40 or light oil periodically.
2. Inspect and tighten all parts before using the machine.
3. The machine can be cleaned using a damp cloth and mild non-abrasive detergent.
DO NOT use solvents.
4. Maximum user’s weight: 300 lbs.
WARNING: BEFORE BEGINNING ANY EXERCISE PROGRAM, CONSULT YOUR
PHYSICIAN. THIS IS ESPECIALLY IMPORTANT FOR INDIVIDUALS OVER THE
AGE OF 35 OR PERSONS WITH PRE-EXISTING HEALTH PROBLEMS. READ
ALL INSTRUCTIONS BEFORE USING ANY FITNESS EQUIPMENT. IMPEX INC.
ASSUMES NO RESPONSIBILITY FOR PERSONAL INJURY OR PROPERTY
DAMAGE SUSTAINED BY OR THROUGH THE USE OF THIS PRODUCT.
SAVE THESE INSTRUCTIONS.
2

WARNING LABEL REPLACEMENT
The warning labels shown here have been placed on the Rear Base Frame and Upper Frame. If the labels
are missing or illegible, please call customer service at 1-800-888-8899 for replacements. Apply the labels
in the location shown.
3

HARDWARE PACK
4

HARDWARE PACK
5

HARDWARE PACK
6

ASSEMBLY INSTRUCTION
Tools Required Assembling the Machine: Two Adjustable Wrenches, two Allen
Wrenches, and one Philips Screwdriver. NOTE: It is strongly recommended this
machine to be assembled by two or more people to avoid possible injury.
STEP 1 (See Diagram 1)
A.) Connect the two Lower Guide Rods (8) and two Upper Guide Rods (#9) with two Stud
Bolts (#73). Firmly thread the Rods together.
B.) Insert the Lower Guide Rods (#8) into the holes on the Rear Base Frame (#2). Secure
it with two M10 x 1” Allen Bolts (#88) and Ø ¾” Washers (#95) from the bottom.
C.) Slide two Ø 2 ½” x 1” Rubber Bumpers (#58) onto the Guide Rods.
D.) Attach the Main Frame (#1) to the Rear Base Frame (#2). Secure it with two M10 x 2
¾” Carriage Bolts (#80), one 4 3/8” Bracket (#27), two Ø ¾” Washers (#95), and two
M10 Aircraft Nuts (#92).
E.) NOTE: Do not tighten all the Nuts and Bolts until instructed to do so.
F.) Place the other end of Main Frame onto the Front Base Frame (#3). Place the Seat
Support (#5) onto the Main Frame. Align the holes then secure the Seat Support, Main
Frame, and the Front Base Frame together with two M10 x 3 ½” Carriage Bolts (#79),
Ø ¾” Washers (#95), and M10 Aircraft Nuts (#92).
G.) Attach the Front Seat Support (#45) to the Seat Support (#5). Secure it with two M10 x
1 5/8” Allen Bolts (#87) and Ø ¾” Washers (#95).
H.) Attach the Leg Developer Holder (#19) to the Main Frame (#1). Secure it with two M10
x 2 ¾” Carriage Bolts (#80) from the side, one M10 x 3 ½” Carriage Bolt (#79) from the
bottom, three Ø ¾” Washers (#95), and three M10 Aircraft Nuts (#92). Thread the Lock
Knob (#61) into the hole on the Leg Developer Holder.
I.) Attach the two Foot Plates (#33) to the Front Base Frame (#3). Secure them with two
M10 x 2 ¾” Carriage Bolts (#80), Ø ¾” Washers (#95), and M10 Aircraft Nuts (#92).
J.) Attach the Lower Vertical Frame (#6) to the Main Frame (#1). Secure it with two M10 x
3 ½” Carriage Bolts (#79), one 4 ¾” Bracket (#28), two Ø ¾” Washers (#95), and two
M10 Aircraft Nuts (#92).
K.) Attach the Upper Vertical Frame (#7) to the Lower Vertical Frame. Secure them with
four M10 x 2 ¾” Carriage Bolts (#80), two Vertical Frame Brackets (#21), four Ø ¾”
Washers (#95), and four M10 Aircraft Nuts (#92).
L.) Push three Base Frame End Caps (#64) onto the ends of Rear and Front Base
Frames.
7

DIAGRAM 1
8

STEP 2 (See Diagram 2)
A.) Slide nine Weight Plates (#42) onto the Guide Rods. Make sure the groove on the
Weight Plates all facing the back of the machine and downward. Insert the
Selector Rod (#23) through the center hole on the Weight Plates.
B.) Slide the Selector Stem (#41) onto the Guide Rods. Make sure the center groove
faces downward.
C.)Slide the Ring on the String of the Selector Pin (#34) onto the Selector Rod.
D.)Attach the Upper Frame (#10) onto the two Guide Rods. Secure them with two
M10 x 1” Allen Bolts (#88) and Ø ¾” Washers (#95).
E.) Place the Upper Frame (#10) onto the Upper Vertical Frame (#7). Secure them
with two M10 x 2 ¾” Carriage Bolts (#80), one 4 ¾” Bracket (#28), two Ø ¾”
Washers (#95), and two M10 Aircraft Nuts (#92).
F.) Securely tighten all Nuts and Bolts previously installed.
G.)Cover the Weight Plates with the Weight Stack Cover (#53). Secure it with three
M10 x 5/8” Allen Bolts (#89) and Ø ¾” Washers (#95).
H.)Attach the Front Press Support Frame (#12) to the Upper Vertical Frame (#7).
Secure it with one M10 x 2 ½” Allen Bolt (#84) and Ø ¾” Washer (#95).
I.) Attach the Butterfly Pulley Bracket (#13) to the back of the Upper Vertical Frame
(#7). Secure it with one M10 x 2 ½” Carriage Bolt (#81), Ø ¾” Washer (#95), and
M10 Aircraft Nut (#92).
J.) Attach two Swivel Pulley Brackets (#14) to the Butterfly Pulley Bracket (#13).
Secure each Swivel Pulley Bracket with one M10 x 2 ½” Allen Bolt (#84), two Ø
¾” Washers (#95), and one M10 Aircraft Nut (#92).
K.) Attach the Leg Developer (#4) to the Leg Developer Holder (#19). Secure it with
one M12 x 3 1/8” Allen Bolt (#90), two Ø 1” Washers (#94), and one M12 Aircraft
Nut (#93).
L.) Insert the Arm Curl Stand (#20) into the Leg Developer Holder (#19). Secure the
height with the Lock Knob.
9

DIAGRAM 2
10

STEP 3 (See Diagram 3)
A.) Attach the Front Press Base (#11) to the Upper Frame (#10). Secure it with one Axle (#29),
two Ø ¾” Washers (#95), and two M10 Aircraft Nuts (#92).
B.) Attach the Left Butterfly (#16) to the Front Press Base. Secure it with one M6 x 1 ¼” Allen
Bolt (#74), Lock Ring (#72), and M6 Aircraft Nut (#91). Repeat the same step to install the
Right Butterfly (#17).
C.) Attach the Backrest Board (#38) to the Lower and Upper Vertical Frames (#6 & #7). Secure
it with two M8 x 3” Allen Bolts (#76) and Ø 5/8” Washers (#96).
D.) Attach the Seat (#39) to the Seat Support (#5). Secure it with two M8 x 1 5/8” Allen Bolts
(#77) and Ø 5/8” Washers (#96).
E.) Attach the Arm Curl Pad (#40) to the Arm Curl Stand (#20). Secure it with two M8 x 5/8”
Allen Bolts (#78) and Ø 5/8” Washers (#96).
F.) Insert the Foam Tube (#46) halfway through the hole on the Leg Developer. Push two Small
Vinyl Foam Rolls (#63) onto the Tube from both ends. Plug two Vinyl Foam End Caps (#70)
into the ends.
11

DIAGRAM 3
12

CABLE LOOP DIAGRAM
13

STEP 4 (See Diagram 4 & Cable Loop Diagram)
A.) Attach the 124” Upper Cable (#50) to the opening at the front of the Upper
Frame (#10). Note: The Ball Stopper on the cable should be underneath the
Frame.
B.) Attach a Pulley (#47) to the opening. Secure it with one M10 x 1 ¾” Allen Bolt
(#86), two Ø ¾” Washers (#95), and one M10 Aircraft Nut (#92).
C.) Draw the Cable towards the back of the machine to the open bracket on the
Upper Vertical Frame (#7). Repeat Procedure B above to install a Pulley to the
bracket.
D.) Draw the Cable around the Pulley then pull back towards the opening on the
Front Press Base (#11).
E.) Attach a Pulley to the opening on the Front Press Base. Secure the Pulley with
one M10 x 5 3/8” Allen Bolt (#82), two Ø ¾” Washers (#95), and one M10
Aircraft Nut (#92).
F.) Draw the Cable around the Pulley then through the opening on the Upper
Vertical Frame to the open bracket on the back of Upper Vertical Frame. Repeat
Procedure B above to install another Pulley to the bracket. Draw the Cable
around the Pulley then downward.
G.) Open the two plastic Pulley Covers (#49) on a Small Pulley (#48). Draw the
Cable around the Small Pulley then reinstall the two Covers. Attach the Small
Pulley to two Double Floating Pulley Brackets (#22).
H.) Secure the Small Pulley to the two Double Floating Pulley Brackets (#22) with
one M10 x 2 1/8” Allen Bolt (#85), two Ø ¾” Washers (#95), and one M10
Aircraft Nut (#92). Let the bracket hanging for now.
I.) Pull the Cable upward to the open bracket underneath the Upper Frame. Install a
Pulley to the bracket.
J.) Pull the Cable downward between the two Guide Rods to the Selector Rod
(#23). Fully thread the bolt at the end of the Cable into the top opening on the
Selector Rod.
K.) Connect the Lat Bar (#24) to a Short Chain (#30) with a C-clip (#32). Then
connect the Short Chain to the Upper Cable with another C-clip.
14

DIAGRAM 4
15

STEP 5 (See Diagram 5 & Cable Loop Diagram)
A.) Attach one end of the 105” Butterfly Cable (#51) to the hook on the Right Butterfly (#17).
B.) Draw the Cable to the right Swivel Pulley Bracket (#14).
C.)Attach a Pulley to the bracket. Secure it with one M10 x 1 ¾” Allen Bolt (#86), two Ø ¾”
Washers (#95), and one M10 Aircraft Nut (#92).
D.)Draw the Cable around the Pulley then downward. Attach the Cable to a Crossed Double
Floating Pulley Bracket (#15).
E.) Repeat Procedure G&H in Step-4 to install a Small Pulley (#48) to the Bracket. Let the
Bracket hanging for now.
F.) Pull the Cable around the Pulley then upward to the left Swivel Pulley Bracket. Repeat
Procedure C above to install a Pulley.
G.)Draw the Cable to the Left Butterfly (#16). Attach the end to the hook on the Left Butterfly.
H.)Push two Large Vinyl Foam Rolls (#62) onto the Left and Right Butterflies (#16 & #17).
I.) Attach two Front Press Handles (#18) to the Butterfly Arms (#16 & #17). Secure each Handle
with one M10 x 3 ½” Allen Bolt (#83).
16

STEP 6 (See Diagram 6 & Cable Loop Diagram)
A.) Attach the 173” Lower Cable (#52) to the opening on the bottom of the Leg
Developer (#4).
B.) Attach a Pulley to the opening. Secure it with one M10 x 2 ½” Allen Bolt (#84), two
Pulley Bushings (#37), and one M10 Aircraft Nut (#92).
C.) Draw the Cable underneath the Pulley to the opening on the Front Base Fame (#3).
Repeat Procedure B above to install a Pulley.
D.) Draw the Cable underneath the Pulley along the Main Frame to the opening on the
rear of the Main Frame (#1). Repeat Procedure B above to install another Pulley.
E.) Pull the Cable upward to the Double Floating Pulley Bracket (#22) previously
installed in Step-4. Repeat Procedure G&H in Step-4 to install a Small Pulley (#48)
with Pulley Covers.
F.) Draw the Cable around the Small Pulley then downward to the open bracket on the
Main Frame. Install a Small Pulley.
G.) Pull the Cable around the Small Pulley then upward to the Crossed Floating Pulley
Bracket (#15) previously installed in Step-5. Install a Small Pulley.
H.) Draw the Cable around the Small Pulley then pull downward to the bracket on the
Main Frame. Secure the Cable to the bracket with one M10 x 1” Allen Bolt (#88), two
Ø ¾” Washers (#95), and one M10 Aircraft Nut (#92).
I.) Adjust the tension of the Cables by adjusting the position of the Small Pulley on the
Double Floating Pulley Brackets (#22). If the cables are too loose, move up the
Small Pulley. If the cables are too tight, move down the Small Pulley.
J.) For best performance of the machine, adjust the Cables so the Selector Stem (Top
Plate) on the weight stack is ¼” above the first plate. While pinning the weight stack,
push down on the Selector Stem to close up the gap then pin the plates. This will
remove the slag in the cable system so the range of motion is smooth and tight.
K.) Connect the Shiver Bar (#25) to a Long Chain (#31) with a C-clip (#32). Connect the
Long Chain to the Lower Cable with another C-clip.
L.) For best performance of the weight plates, periodically lubricate the two Guide Rods
with WD-40 or light oil.
17

DIAGRAM 6
18

PARTS LIST
KEY NO. DESCRIPTION Q’ty
1 Main Frame 1
2 Rear Base Frame 1
3 Front Base Frame 1
4 Leg Developer 1
5 Seat Support 1
6 Lower Vertical Frame 1
7 Upper Vertical Frame 1
8 Lower Guide Rod 2
9 Upper Guide Rod 2
10 Upper Frame 1
11 Front Press Base 1
12 Front Press Support Frame 1
13 Butterfly Pulley Bracket 1
14 Swivel Pulley Bracket 2
15 Crossed Double Floating Pulley Bracket1
16 Left Butterfly 1
17 Right Butterfly 1
18 Front Press Handle 2
19 Leg Developer Holder 1
20 Arm Curl Stand 1
21 Vertical Frame Bracket 2
22 Double Floating Pulley Bracket 2
23 Selector Rod 1
24 Lat Bar 1
25 Shiver Bar 1
26 Shiver Bar Handle 1
27 4 3/8” Bracket 1
28 4 ¾” Bracket 2
29 Axle 1
30 Short Chain 1
31 Long Chain 1
32 C-clip 4
33 Foot Plate 2
34 Selector Pin 1
35 Ø 1” x 5/8” Bushing 6
36 Ø 1” x ½” Bushing 2
37 Pulley Bushing 6
38 Backrest Board 1
39 Seat 1
40 Arm Curl Pad 1
41 Selector Stem 1
42 Weight Plate 9
43 Ø 1 1/8” x 3 ¼” Bushing 2
44 Ø 1 ½” x 1” Bushing 2
45 Front Seat Support 1
46 Foam Tube 1
47 Pulley 10
48 Small Pulley 5
49 Pulley Cover 10
50 124” Upper Cable 1
19
51 105” Butterfly Cable 1
52 173” Lower Cable 1
53 Weight Stack Cover 1
54 Front Press Handle Grip 2
55 1 5/8” x ¾” End Cap 2
56 6” Handle Grip 4
57 Ø 1 5/8” x 1” Rubber Bumper 1
58 Ø 2 ½” x 1” Rubber Bumper 2
59 Ø 1 ½” x 5/8” Rubber Bumper 1
60 Ankle Strap 1
61 Lock Knob 1
62 Large Vinyl Foam Roll 2
63 Small Vinyl Foam Roll 2
64 Base Frame End Cap 3
65 2” Square End Cap 5
66 2” Sleeve 1
67 2” x 1” End Cap 1
68 1” Square End Cap 2
69 Ø 1” End Cap 3
70 Vinyl Foam Roll End Cap 2
71 1 ¾” x 1 ¾” Spacer 2
72 Lock Ring 2
73 Stud Bolt 2
74 M6 x 1 ¼” Allen Bolt 2
75 M6 x 5/8” Philips Screw 2
76 M8 x 3” Allen Bolt 2
77 M8 x 1 5/8” Allen Bolt 2
78 M8 x 5/8” Allen Bolt 2
79 M10 x 3 ½” Carriage Bolt 5
80 M10 x 2 ¾” Carriage Bolt 12
81 M10 x 2 ½” Carriage Bolt 1
82 M10 x 5 3/8” Allen Bolt 1
83 M10 x 3 ½” Allen Bolt 2
84 M10 x 2 ½” Allen Bolt 6
85 M10 x 2 1/8” Allen Bolt 5
86 M10 x 1 ¾” Allen Bolt 6
87 M10 x 1 5/8” Allen Bolt 2
88 M10 x 1” Allen Bolt 5
89 M10 x 5/8” Allen Bolt 3
90 M12 x 3 1/8” Allen Bolt 1
91 M6 Aircraft Nut 2
92 M10 Aircraft Nut 38
93 M12 Aircraft Nut 1
94 Ø 1” Washer 2
95 Ø ¾” Washer 60
96 Ø 5/8” Washer 6