Index Z0865 LED User manual

INDEX ELEKTRO BV
Harregatplein 15
3214 VP Zuidland
Netherlands
Product manual Z0865 LED / Z0866 LED
T. [phone]
http/www.indexelektro.nl
email [e-mail]
Explosion-proof (emergency) LED linear light fittings
Z0865/0866-rev.17.08.17

-1-
Purpose of these instructions
- Working in hazardous areas, the safety of personnel and plant depends on complying with all relevant safety regulations
- Staff working on assembly and maintenance, therefore have a particular responsibility. They require precise knowledge
of the applicable standards and regulations.
- These instructions give a brief summary of the most important safety measures. It supplements the corresponding
regulations which the staff must study.
- Only use the series explosion-proof (emergency) LED linear light fitting for its intended purpose.
- The series explosion-proof (emergency) LED Linear light fitting are not suitable for hazardous areas Zone 0!
- Incorrect or impermissible use or non-compliance with these instructions invalidates our warranty provision.
- No changes to the device impairing its explosion performance are permitted.
- Only use the explosion-proof (emergency) LED linear light fitting if they are clean and undamaged.
- Any damage can invalidate the Ex-performance.
- Observe the following during installation and operation:
o National safety regulations;
o National accident prevention regulations;
o National installation regulations (e.g.IEC 60079-14, EN60079-14);
o Generally recognized technical regulations;
o Safety guidelines in these operating instructions;
o Characteristic values is given on the series explosion-proof (emergency) LED light fitting, LED EXIT sign light fittings.
SAFETY INSTRUCTIONS
Conformity to standards
The series explosion-proof (emergency) LED light fittings are designed,manufactured and tested in accordance with
ISO 9001 standards.The series explosion-proof (emergency) LED light fittings meet the following standards:
Applicable scope
The series products are suitable for using in the explosive hazardous areas zone 1, zone 2 and the dust hazardous
zone 21 and zone 22
: 2011
: 2014
: 2015
: 2015
: 2015
: 2015
: 2013
: 2012
: 2014
: 2015
: 2015
: 2015
: 2015
: 2014
IEC60079-0
IEC60079-1
IEC60079-5
IEC60079-7
IEC60079-18
IEC60079-28
IEC60079-31
EN 60079-0
EN 60079-1
EN 60079-5
EN 60079-7
EN 60079-18
EN 60079-28
EN 60079-31
WWW.INDEXELEKTRO.NL
Z0865/0866-rev.17.08.17

-2-
Basic data of explosion-proof LED Linear light fittings:
Basic data of explosion-proof (emergency) LED Linear light fittings:
- Ex mark of product (not fitted with position switch):
II 2GD Ex eb mb op is q IIC T5/T4 Gb Ex tb op is IIIC T80°C Db
- Ex mark of product (fitted with position switch):
II 2GD Ex db eb mb op is q IIC T5/T4 Gb Ex tb op is IIIC T80°C Db
- Ex mark of product (not fitted with postion switch):
II 2GD Ex eb mb op is q IIC T4 Gb Ex tb op is IIIC T80°C Db
- Ex mark of product ( fitted with position switch):
II 2GD Ex db eb mb op is q IIC T4 Gb Ex tb IIIC T80°C Db
- Degree of protection: IP66
- Ambient temperature non emergency types: -25°C Ta +40°C/+55°C
Ambient temperature Emergency types: -25°C Ta +40°C.
- Rated voltage: AC100 ~ 250V
- Rated frequency: 50/60Hz
- Rated cross-sectional area of terminals: one or two conductors 1.5~10 mm²
- Suggested moment of screw down: 1.5Nm
- For normal illumination power and emergency power see table 1
- Emergency starting time 0.1 Sec. Emergency illuminating time > 120 min.
- Battery Configauration: Z0865: Z0819/3.0Ah - 7.2V / Z0866: Z0819/4.5Ah 7.2V
Battery recharging time: 24h - designed life 500 times recharging
≤ ≤
≤ ≤
≥
≥- :
Model and implication
Main Technical Data
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Design code of product
C enclosure - specification 5, 6ode of
Design year
Code of mounting -
Productcode of INDEX ELEKTRO BV
Z 08 6 / x LED - - -
The quantity of LED modules: 1, 2
The code of LED light fittings
The power of the single LED light module - 30 Watt
Code of Emergency -
No matching not noted
F - Equipped with Ex fuse module
K - Equipped with Ex distance switch module
FK - Equipped with Ex fuse and distance switch modules
No remark - Non emergency
YJ - Emergency light fittings
No remark - Equipment with cable gland
PM - Pole mountintg
Z0865/0866-rev.17.08.17
Model Name of product
Normal
illumination Emergency illumination
Z0865/1 x LED 30W
Table 1
1 x 30W
1 x 30W
2 x 30W 1 x 10W
2 x 10W2 x 30W
Explosion proof LED linear light fitting
Explosion proof LED linear light fitting
Explosion proof Emergency LED linear light fitting
Explosion proof Emergency LED linear light fitting
Z0865/2 x LED 30W
Z0865/1 x LED 30W -YJ
Z0865/2 x LED 30W -YJ

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Outline dimensions and mounting way
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Z0865/0866-rev.17.08.17
500
222
145
33
4xM8
200
165
Ceiling type
Chain type
Pendant type
77
300
Nut M8
Bend rod type
Clamp type
100
210
Bracket type
G3/4
Z0865 - 800mm
Z0866 -1300mm
Bracket type
CZ0865(400mm)
CZ0866(800mm)
The angle is adjustable
Max 35 mm
70 mm
Mounting bracket
Mounting bracket
Anti-skid chains
(length is 1.0mm)
Z086 / x LED W, Z086 / x LED W-YJ
Z0865 - 725mm.
Z0866 - 1335mm.
Z0865 - 400mm.
Z0866 - 800mm.
Z0865 - 400mm.
Z0866 - 800mm.
4xØ9
4xØ9
4xØ7
4xØ10

Outline dimensions and mounting way
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Z0865/0866-rev.17.08.17
3000
70°
Z0865 - 800mm.
Z0866 - 1300mm.
4xØ9
Ø47
Fence type
70°
G3/4"
Z0865 - 800mm.
Z0866 - 1300mm.
Ø47
4xØ9
Flange type
Street light pole of single arm
70°
Z0865 - 800mm.
Z0866 - 1300mm.
4xØ9
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Street light pole
of double arms
70°70°
Z0865 - 800mm.
Z0866 - 1300mm. Z0865 - 800mm. Z0866 - 1300mm.
4xØ9
Street light concrete
base diagram
400
297
Pre-embedded
framework
600
800
1000
4xØ25

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Outline dimensions and mounting way
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Z0865/0866-rev.17.08.17
Z0865
Z0866
L L1 L2 H1
Type H2
698
1310
850
1440
815
1405
2635
2740
2645
2750
621 400
222
L
M25 x 1.5
Explosion-proof (emergency) LED linear light fittings ( )Pole Mounting
G1 / “ 42mm steel pipe
4
1Explosion-proof emergency LED
linear light fittings ( )Pole Mounting
1xM25 Cable gland
Protective cover
Clamping fittings
Wall mounting bracket of pole type
L1
15
80
110
Fence type
L2
H1
Flange type
L2
H2
Lamp pole of fence type Lamp pole of flange type
Diagram:
Z086 / x LED W-PM, Z086 / x LED W-YJ-PM
Ø45
Ø42 Ø42
Ø42

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Outline dimensions and mounting way
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Z0865/0866-rev.17.08.17
Open Operations and wild forces are
prohibited when the transparent
lamp cover is in open state.
Warning: Please don't disc harge or replace the battery in
the explosive gas atmosphere but in a safe area.
LED light source module fixed by screws, At the time
of change, Please loosen the screws!
200 The bolts can be used for fixing reflector where there
is high-frequency vibrations. in the place
Push
12
3
5
7
4
6

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Wiring diagram
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Z0865/0866-rev.17.08.17
L
N
PE
L
N
PE
L
N
PE
Wiring diagram for emergency
LED linear light fitting
L2
L1
N
PE
L2
L1
N
PE
L3
L2
L1
N
PE
L
N
PE
External light switch
- Transport and storage in original packaging only
- National safety and installations regulations and the generally accepted rules
of engineering practice must be observed when mounting and operating this equipment.
-
- Explosion-proof(emergency)LED linear light fitting is suitable for use in hazardous areas, zone 1-2 and 21-22.
- Explosion-proof(emergency)LED linear light fitting should be used under the following atmospheric conditions:
* The pressure is 80kPa(0.8bar)~110kPa(1.1bar) ;
* The volume ratio of standard oxygen content is 21% air;
* The Ambient air relative humidity is less than: 95%;
* There is no obvious shake and impact vibration place;
* Under the environment of gas that there is no obvious destruction insulation or vapor;
The users shall follow instructions in order to ensure the normal working and safety of the explosion-proof (emergency)
LED linear light fitting
- Cables must be connected with due care.
- Crimped joint for wires should be done (such as compressing and connecting with wiring lug or bushing) to prevent
multiconductor slipping from stipulated position or not to be compressed.
- Insulation must come up to the terminal.
- Electrical wire must not be damaged;
- All screws on the connection terminals, including unused ones, must be fully tightened. A check must be carried out on correct
installation before the devices go into service.
- The required IP rating for explosion-proof degree of protection must be assured.
- Caution: Clean only with a damp cloth!
- If a clearance hole is used for the mounting of the stopping plug, it shall have a diameter no greater than 0.7mm more
- than the largest normal thread size of the stopping plug being used.
- After power off, the time of light fitting internal capacitor discharge to remaining 0.02mJ is less than 200ms
Operation/installation
Cable gland,stopping plug
- Generally, only certified cable glands and stopping plugs are permitted for use. However, the explosion-proof performance
after the coordinate use should not be lower than the explosion-proof performance of the overall product;
- When using cable entries with lower IP66 protection than that which applies to the device, the IP protection of the whole device
will be reduced.
-The mounting directives applicable to the cable entries used shall be observed.
-Care has to be taken that when fitting the cable entries, sealing inserts appropriate to the cable diameter are used.
-The outside diameter range of cable is detailed in the label on the cable.
-Unused holes shall be closed with a certified blanking plug and the diameter of blanking plug shall be properly adapted to the
cable diameter.
-In order to ensure the required minimum protection category, the bolts of cable glands, blanking plug and relevant sealing bolts
are to be tightened down.
-The clearance holes for plain entries shall have a diameter not more than 0,7 mm greater than the nominal diameter of the
entry thread gland or fitting. The inside of the enclosure shall be provided with sufficient room to attach a locknut to the gland
or fitting.

-8-
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Z0865/0866-rev.17.08.17
- Observe the national regulation of control overhaul and standard seriously. The components that have important influence to
the explosion-proof performance shall be examined carefully. Before disassembling or replacement make sure that the device
is disconnected from the voltage. Repairs and overhaul may only be carried out with original INDEX ELEKTRO spare parts
and by a qualified electrician!
- Modifications to the device or changes of its design are not permitted.
- If there are damaged explosion-proof parts, only original parts supplied by Index Elektro BV may replace them. If you have any
question about fault, consult or return the product to Index Elektro BV for repair.
- The repair and maintenance should be performed by the professional and qualified person;
- Please note: cleaning of the light fittings is only allowed with a damp cloth
Over tightening of cable glands, blanking plug and relevant sealing bolts might impair the protection category.
Commisioning
- Please ensure the following conditions before the light fitting is prepared for running:
* The light fitting has been installed properly.
* Unused cable entries must be sealed.
* The light fitting has not been damaged.
* The LED signaling gives the following signals:
- Green - Main electric induction
- Yellow - Fault indication
- Red - Charge indication
Maintenance / service
- The following points must be checked during maintenance;
* Check if the built-in component is damaged;
* Check if the built-in component is fixed reliably;
- Over tightening of cable glands, blanking plug and relevant sealing bolts might impair the protection category.
- All sealing devices act as the seal. When ageing phenomenon's such as crack, softening etc appear, the seals should be
changed with original seals from Index Elektro BV.
- The following points are recommended to check when it appears that the lamp tube cannot be lighted during maintenance:
o Whether the power supply system is normal or not.
o Whether the fuse module is switched off or not.
- LED signal indicator status: Green-Main electric induction, Yellow-Fault indication, Red-Charge indication
- Whether the battery can discharge normally and whether it is aging or not.
- Whether the electrical components such as control switches, drivers etc. are fault or not.
- The batteries are consumable elements, please change for a new one timely.
Disposal / recycling
- The respective valid national regulations for waste disposal shall be observed when disposing of the apparatus!
- We are pleased to answer any special questions you may have. Please contact Index Elektro BV.
- Only the original accessories and spare parts which are made by Index Elektro BV can be used.
For some accessories and supplies see our latest catalogue or visit the website www.indexelektro.nl
Accesories / spare parts
Warning: Do not discharge or replace battery in an explosive atmosphere