Index Z0865 User manual

INDEX ELEKTRO BV
Harregatplein 15
3214 VP Zuidland
Netherlands
T. [phone]
F. [phone]
http/www.indexelektro.nl
email [email protected]
Operating instructions
Series full plastic explosion-proof
(emergency) fluorescent light fittings
Type Z0865 and Z0866

-1-
Purpose of these instructions
Working in hazardous areas, the safety of personnel and plant depends on complying with all relevant safety regulations.
Staff working on assembly and maintenance,therefore have a particular responsibility. They require precise knowledge
of the applicable standards and regulations. These instructions give a brief summary of the most important safety measures.
It supplements the corresponding regulations which the staff must study.
Only use the series full plastic explosion-proof (emergency) fluorescent light fitting for its intended purpose.
The series full plastic explosion-proof (emergency) fluorescent light fitting are not suitable for hazardous areas Zone 0!
Incorrect or impermissible use or non-compliance with these instructions invalidates our warranty provision.
No changes to the device impairing its explosion performance are permitted.
Only use the full plastic explosion-proof (emergency) fluorescent light fitting if they are clean and undamaged.
Any damage can invalidate the Ex-performance.
Observe the following during installation and operation:
National safety regulations;
National accident prevention regulations;
National installation regulations(e.g.GB3836.15, IEC 60079-14);
Generally recognized technical regulations;
Safety guidelines in these operating instructions;
Characteristic values is given on the series full plastic explosion-proof (emergency) fluorescent light fitting.
SAFETY INSTRUCTIONS
Conformity to standards
The series full plastic explosion-proof (emergency) fluorescent light fittings are designed, manufactured and tested in
accordance with ISO 9001 standards.
The series full plastic explosion-proof (emergency) fluorescent light fittings is conformity to the directive 94/9/EC,ATEX and
the following standards:
IEC60079-0 - 2007 EN60079-0 - 2009
IEC60079-1 - 2007 EN60079-1 - 2008
IEC60079-7 - 2006 EN60079-7 - 2007
IEC60079-5 - 2007 EN60079-5 - 2007
IEC60079-18 - 2004 EN60079-18 -2005
IEC61241-0 - 2004 EN61241-0 - 2006
IEC61241-1 - 2004 EN61241-1 - 2005
Z 08 6 / - +CZ0804
tube:
18W - 36W
The power of single lamp
The code of product type
n ber developedThe year um of product
of ed name
of manufacture
The code abbreviat
:5,6The code of enclosure specification
tube:1,2The quantity of lamp
The code of emergency light fitting:
YJ (The non-emergency light fitting
not noted)
The model of Explosion-proof fuse
module (No matching not noted)
The rated current of Explosion-proof
fuse module: Up to 6.3A
Main Technical Data
Applicable scope
The series products are suitable for using in the explosive hazardous areas zone1, zone2 and the dust hazardous zone
21 and zone 22, work as illumination; The product may be used indoors and outdoors.
AC230V

Model
Name of product
Normal illumination Emergency illumination
Z0865/2x18
Z0865/2x18 YJ
Z0866/2x36
Z0866/2x36 YJ
2x18W
2x18W
2x36W
2x36W
/
1x18
/
1x36W
W
Explosion-proof Fluorescent Light Fitting
Explosion-proof Emergency Fluorescent Light Fitting
Explosion-proof Fluorescent Light Fitting
Explosion-proof Emergency Fluorescent Light Fitting
Table 1
-2-
Basic data of full plastic explosion-proof fluorescent light fitting:
a. Ex mark of product (not fitted with fuse):
II 2GD Ex deq IIC T4 Gb Ex tD A21 T80
Ex mark of product(fitted with fuse)
II 2GD Ex dembq IIC T4 Gb Ex tD A21 T80
b. Test certificate: DNV 11 ATEX xxxxx
c. Degree of protection: IP66
d. Ambient temperature: -25>Ta>40 C
e. Rated voltage AC230V - AC110-240V ± 10% - 50/60Hz
f. Lampholder code: G13 ( 18W-36W) T8 lamp tube
g. Ballast: Explosion-proof electronic ballast
(Instantaneous starting)
h. Rated cross-sectional area of terminal: one or two
conductors 1.5-10mm2
i. The torque is suggested to be tighteded when wiring: 1.5 Nm
j. Normal illumination power see table 1
°
a. Ex mark II 2GD Ex dembq IIC T4 Gb
Ex tD A21 T80
b. Test certificate: DNV 11 ATEX xxxxxx
c. Degree of protection:IP66
d. Ambient temperature: -25>Ta>40 C
e. Rated voltage - AC230V, AC110-240V - 10% - 50/60Hz
f. Lampholder code: G13 ( 18W 36W) T8 lamp tube
G5 ( 14W 28W) T5 lamp tube
g .Ballast: Explosion-proof electronic ballast
(Instantaneous starting)
h.Inverter: Explosion-proof electronic inverter
i. Rated cross-sectional area of terminal: one or two
conductors 1.5 -10mm2
j. The torque is suggested to be tighteded when wiring: 1.5 Nm
k. For normal illumination power and emergency power
see table 1
l Emergency starting time 0.1S
Emergency illuminating time: >120 min
m. Recharging time: 24 h
٬
٬
.:.
°
±
Basic parameter of full plastic explosion proof
emergency fluorescent light fitting:
-

-3-
¡Outline dimensions and mounting way
500
222
145
2x18W(725mm)
2x36W(1335mm)
2x18W(400mm)
2x36W(800mm)
33
4-M8 200 4- 9
165
Ceiling type
Chain type
Pendant type
4- 7
77
300
Nut M8
Bend rod type
4xØ10
4xØ9
100
2x18W(400mm)
2x36W(800mm)
210
30°
230
Bracket type
Clamp type
G3/4
1000
2x18W(800mm)
2x36W(1300mm)
70°
33
2x18W(400mm)
2x36W(800mm)
2x18W(400mm)
2x36W(800mm)
Max35mm
70mm
The angle is adjustable
Mounting bracket
Bracket type
Mounting bracket
Anti-skid chains
(length is 1.0mm)

-4-
4xØ9
4xØ9
4xØ9
4xØ9
Flange type
Street light pole of single arm Street light pole of double arms Street light concrete base diagram
3000
70°
2x18W(800mm)
2x36W(1300mm)
Ø47 Ø47
33
2x18W(400mm)
2x36W(800mm)
6000
70°
2x18W(800mm)
2x36W(1300mm)
33
2x18W(400mm)
2x36W(800mm)
Fence type
6000
70°
2x18W(800mm)
2x36W(1300mm)
33
2x18W(400mm)
2x36W(800mm)
2x18W(800mm)
2x36W(1300mm)
70°
2500
70°
2x18W(800mm)
2x36W(1300mm)
33
2x18W(400mm)
2x36W(800mm)
G3/4"
¡Outline dimensions and mounting way
400
4xØ25
297
Pre-embedded
framework
600
800
1000
200
1000
e
bracket

The bolts can be used for fixing reflector where there
is high-frequency vibrations.
in the place
Push
200
135°
Open
1
Operations and wild forces are
prohibited when the transparent
lamp cover is in open state.
4
25
0
I
I
36
L3
L2
L1
N
PE
L
N
PE
L3
L2
L1
N
PE
L
N
PE
L
N
PE
Wiring diagram for emergency
fluorescent light fitting
Wiring diagram
7
-5-
L2
L1
N
PE
L2
L1
N
PE
L2
L1
N
PE
L2
L1
N
PE
L3
L2
L1
N
PE
L
N
PE
External light switch
Note: While installing or dismantling the tube, the force to rotate the
tube should be for T8 lamp tube = 0.5Nm. t discharge or replace the'Please don: Warning battery in
the explosive gas atmosphere but in a safe area.

-6-
Commisioning
Please ensure the following conditions before the light fitting is prepared for running
- The light fitting has been installed well according to the stipulations.
- The normal connection of conducting wire, the effectively earthed product
- The unused cable glands have been sealed.
- All sealing components play roles in sealing.
- The light fitting has not been damaged.
- Correct installation of the lamp tube.
- The LED signal inducator can give normal signal,
Green: recharging inducation / Yellow: fault inducation / Red: discharging inducation
Transport and storage in original packaging only national safety and installations regulations and the generally accepted rules
of engineering practice must be observed when mounting and operating this equipment. The useis shall observe the following
stipulate in order to ensure the normal working and safety of Full plastic explosionproof (emergency) fluorescent light fitting.
Full plastic explosion-proof (emergency) fluorescent light fitting is suitable for use in hazardous areas, zone 1, 2 and 21,22.
The Full plastic explosion-proof (emergency) fluorescent light fitting should be used under the following atmospheric conditions.
The pressure is 80 kPa(0.8bar)~110kPa(1.1bar)
The volume ratio of standard oxygen content is 21% air
The Ambient air relative humidity is less than: 95%
There is no obvious shake and impact vibration place under the environment of gas that there is no obvious destruction insulation
or vapor
Cables must be connected with due care.
Crimped joint for wires should be done (such as compressing and connecting with wiring lug or bushing) to prevent mulit-conductor
sliping from stipulated position or not to be compressed.
Insulation must come up to the terminal;
Virtued electrical wire is not permitted must not be damaged electrical wire
All screws on the connection terminals, including unused ones, must be fully tightened. A check must be carried out on correct
installation before the devices go into service.
The required IP rating for explosion-proof degree of protection must be assured.
Caution: Clean only with a damp cloth!
Operation/installation
Cable gland,stopping plug
Generally, only certified cable glands and stopping plugs are permitted for use.However, the explosion-proof perfomance after the
coordinate use should not be lower than the explosion-proof performance of the overall product (
°
When using cable entries with lower IP66 protection than that which applies to the device, the IP protection of the whole device will
be reduced.
The mounting directives applicable to the cable entries used shall be observed.
Care has to be taken that when fitting the cable entries, sealing inserts appropriate to the cable diameter are used. The outside
diameter range of cable is detailed in the lable on the cable.
Unused holes shall be closed with a certified blanking plug and the diameter of blanking plug shall be properly adapted to the cable
diameter. In order to ensure the required minimum protection category, the bolts of cable glands, blanking plug and relevant sealing
bolts are to be tightened down.
II 2GD Ex de(mb)q IIC T4 Gb
- Ex tD A21 T80 - IP66 -25>Ta>40 C
Over tightening of cable glands, blanking plug
and relevant sealing bolts might impair the
protection category.

spare parts/Accessories
Use only original spare parts as well as original accessories
made
INDEX ELEKTRO BV Provides two kinds of operation handle of
switch for users to select, please refer to our latest catalogue
for details.
by INDEX ELEKTRO BV.
recycling/Disposal
The respective valid national regulations for waste disposal
shall be observed when disposing of apparatus!
We are pleased to answer any special questions you may have
Please contact INDEX ELEKTRO BV.
-7-
Observe the national regulation of control overhaul and stan-
dard seriously. The components that have important influence
to the explosion-proof performance shall be examined care
fully. Before disassembling or replacement make sure that
the device is disconnected from the voltage. Repairs and
overhaul may only be carried out with original CZ spare parts
and by a qualified electrician!
Modifications to the device or changes of its design are not
permitted.
If there are damaged explosion-proof parts, the parts from
our company can only be replaced for.If you have any question
about fault, you should consult our company or return to our
company for repairmen.
The repair and maintenance should be performed by the
professional and qualified person;
Please note that wiping with a wet cloth when cleaning the
light fittings;
The following points must be checked during maintenance;
Check if the built-in component is damaged;
Check if the built-in component is fixed reliably;
All sealing devices act as the seal.The ageing phenomenon
such as crack, softening and etc.,then the seals should be
changed for original seals from our company.
Check if the wiring is loose.
Check if the earthing is well .
The following points are recommended to check when it finds
that the lamp tube can not be lighted during maintenance:
Whether the lamp tube is aging, damaged or not.
whether the power supply system is normal or not.
whether the fuse module is switched off or not.
LED signal indicator status: Green-Recharging indication¡
Yellow-Fault indication¡Red-Discharging indication
Whether the battery can discharge normally and is it aging or not.
Whether the electrical components such as control switches,
ballest etc.are fault or not?
The lamp tubes, batteries are consumable elements, please
change for new one timely.
Maintenance / servicing
Warning: Please don't discharge or replace
the battery in the explosive gas
atmosphere but in a safe area.