Ingersoll-Rand LC2A015S User manual

Product Parts
Information
Second Generation
Liftchain Industrial Air Hoist Models
LC2A015S and LC2A030D
(Dwg. MHP2659)
Save These Instructions
Form MHD56297
Edition 1
October 2004
71441307
© 2004 Ingersoll-Rand Company

2Form MHD56297 Edition 1
Only allow Ingersoll-Rand Certified Service Technicians to perform maintenance on these hoist. For additional information contact
Ingersoll-Rand factory or nearest Distributor.
Refer to Product Safety Information Manual for Pneumatic, Hydraulic and Electric Hoists Form MHD56295, Product Information Manual Form MHD56296 and Product
Maintenance Information Manual Form MHD56279.
Manuals can be downloaded from www.airwinch.com
The use of other than genuine Ingersoll-Rand parts may result in a hazard, decreased performance and increased maintenance and may void all warranties.
The original language of this manual is English.
Refer all communications to the nearest Ingersoll-Rand Office or Distributor.
TABLE OF CONTENTS
Description Page No.
Parts Ordering Information.................................................................................................................................................................................................. 3
Return Goods Policy........................................................................................................................................................................................................... 3
Powerhead and Brake Assembly Drawing................................................................................................................................................................................ 4
Powerhead and Brake Assembly Parts List.............................................................................................................................................................................. 5
Motor without Emergency Stop Assembly Drawing and Parts List ............................................................................................................................................... 6
Emergency Stop Pendant Adapter Assembly Drawing and Parts List ............................................................................................................................................ 7
Remote Two Lever Pendant Assembly Drawing ........................................................................................................................................................................ 8
Remote Two Lever Pendant Assembly Parts List ...................................................................................................................................................................... 9
Remote Emergency Stop Pendant Assembly Drawings..............................................................................................................................................................10
Remote Emergency Stop Pendant Parts List ...........................................................................................................................................................................11
Top Hook Assembly Drawing and Parts List ...........................................................................................................................................................................12
Bottom Block Hook Assembly Drawing and Parts List..............................................................................................................................................................13
Hoist Chain Container Assembly Drawing and Parts List ..........................................................................................................................................................14
Rope Control Assembly Drawing and Parts List.......................................................................................................................................................................13
Rope Control with Emergency Stop Assembly Drawing and Parts List .........................................................................................................................................14
Warranty .........................................................................................................................................................................................................................19

Form MHD56297 Edition 1 3
PARTS ORDERING INFORMATION
The LC2A and LC2A-030 hoists are designed and constructed to provide long,
trouble-free service. In time it may be necessary to order and install new parts to
replace those that have been subjected to wear.
The use of other than genuine Ingersoll-Rand replacement parts may result in
decreased hoist performance, and may, at the company’s option, to invalidate the
warranty.
For prompt service and genuine Ingersoll-Rand replacement parts, provide your
nearest Distributor with the following:
1. Complete model number and serial number as it appears on the data (name)
plate.
2. Part number(s) and part description as shown in this manual.
3. Quantity required.
For your convenience and future reference it is recommended that the following
information be recorded.
Model Number
Serial Number
Date Purchased
NOTICE
• Continuing improvement and advancement of design may cause changes to
this equipment which are not included in this manual. Manuals are periodically
revised to incorporate changes. Always check the manual edition number on the
front cover for the latest issue.
• Sections of this manual may not apply to your hoist.
• Using other than genuine Ingersoll-Rand parts may void the warranty.
Return Goods Policy
Ingersoll-Rand will not accept any returned goods for warranty or service unless
prior arrangements have been made and written authorization has been provided
from the location the goods were purchased.
Hoists which have been modified without Ingersoll-Rand approval, mishandled or
overloaded will not be repaired or replaced under warranty. A printed copy of the
warranty which applies to this hoist is provided inside the back cover of this manual.
Disposal
For additional information contact:
Ingersoll-Rand
2724 Sixth Avenue South
Seattle, WA 98124-0046 USA
Phone:[phone]
Fax: [phone]
or
Ingersoll-Rand
Douai Operations
529, Avenue Roger Salengro
59450 Sin Le Noble, France
Phone:[phone]
Fax: [phone]
When the life of the hoist has expired, it is recommended that it be
disassembled, degreased and parts separated as to materials so that
they may be recycled.

4Form MHD56297 Edition 1
POWERHEAD AND BRAKE ASSEMBLY DRAWING
1.5 and 3 ton Hoist Capacities
(Dwg. MHP2650)

Form MHD56297 Edition 1 5
POWERHEAD AND BRAKE ASSEMBLY PARTS LIST
Item
No.
Description
of Part
Total
Qty
Part
Number
Item
No.
Description
of Part
Total
Qty
Part
Number
1 Plug 2 65110441 35 Washer 2 45001106
2 Retainer Ring 1 47703080 36 Hoist Body 1 96443069
3 Exhaust Washer 1 96443190 37 Oil Seal 1 58019830
4 Capscrew 5 41332506 38 Bearing 1 50050002
5 Reduction Gear End Cover 1 96443008 39 Bearing 1 50050009
6 ‘O’ Ring 5 58235229 41 Capscrew 1 41329406
7 Gasket 3 96441048 42 Nut 1 75583M
8 Bearing 2 50800009 43 Pin 2 46002816
9 Retainer Ring 1 47703032 46 Spring 2 69128541
10 Retainer Ring 3 47700015 47 Ball 2 69401625
11 Bearing 1 50000002 48 ‘O’ Ring 2 58214029
12 Spacer 3 96441047 49 Valve Housing 2 96443032
13 Planetary Gear 3 96441002 51 Spring 2 69113941
14 Bearing Ring 6 56362041 52 Valve 2 96443033
15 Needle Bearing 6 56562141 53 ‘O’ Ring 2 58209229
16 Gear Shaft Pin 3 96441046 54 Snap Ring 2 47859641
17 Planetary Carrier 1 96441006 55 Nut 1 51720M8
18 Bearing 1 50800005 56 Capscrew 1 41326706
19 Ring Gear 1 96441003 61 Brake Housing 1 96441012
20 Oil Seal 1 58012130 62 Capscrew 3 41301106
23 Reducer Housing 1 96441007 63 Piston 1 96441014
24 Stop Ring 1 47829332 64 ‘O’ Ring 1 58235129
25 Pinion Shaft 1 96443005 65 Splined Hub 1 96441013
27 Cover 1 96443009 66 Friction Plate 6 63028241
29 ‘O’ Ring 1 582372326 67 Drive Plate 5 63061941
30 Sprocket 1 96443039 68 Brake Reaction Plate 1 96441015
31 Chain Stripper 1 96443041 --- Reduction Gear Assembly 1 76441152
34 Capscrew 2 41201604

6Form MHD56297 Edition 1
MOTOR WITHOUT EMERGENCY STOP ASSEMBLY DRAWING AND PARTS LIST
(Dwg. MHP2652)
Item
No.
Description
of Part
Total
Qty
Part
Number
Item
No.
Description
of Part
Total
Qty
Part
Number
34 Capscrew 7 41201604 80 Drive Gear ** 1 76441256
47 Ball 1 69401625 81 Exhaust Washer 1 96441145
53 ‘O’ Ring 2 58209229 82 Pin 2 46001116
68 Brake Reaction Plate 1 96441015 83 Motor Cover 1 96441023
69 Springs 3 69165532 84 Spring 2 69113741
70 ‘O’ Ring 2 58237429 85 ‘O’ Ring 4 58238129
74 Capscrew 4 41023001 86 Valve 1 96441024
75 Lockwasher 4 45201006 87 Valve 1 96441025
76 Motor Housing 1 96441016 90 Capscrew 5 41332206
78 Bearing 4 50100002 91 Gasket 1 96441188
79 Idle Gear ** 1 76441256 92 Cover Plate 1 96441027
** Idle Gear (79) and Drive Gear (80) are not sold separately.

Form MHD56297 Edition 1 7
EMERGENCY STOP PENDANT ADAPTER ASSEMBLY DRAWING AND PARTS LIST
(Dwg. MHP2654)
213
202
210
204
205
206
204 209
208
203
211
212 206
189
201
199
197
198
196
189
188
187
186
47
195 194
193
192 191
180
70
91
62
183
102
103
182
Item
No.
Description
of Part
Total
Qty
Part
Number
Item
No.
Description
of Part
Total
Qty
Part
Number
47 Ball 4 69401625 195 Washer 1 45701004
62 Capscrew 1 41301106 196 Diaphragm 1 96441097
70 ‘O’ Ring 3 58237429 197 ‘O’ Ring 1 58222329
91 Gasket 1 96441188 198 Plunger 1 96360017
102 Screw 1 42009407 199 Base Plate 1 96441095
103 Capscrew 7 41332306 201 ‘O’ Ring 1 58237029
180 Setscrew 1 96441187 202 Cap 1 96441101
182 Plug 1 65128928 203 Seal 1 96170056
183 Emergency Stop End Cover 1 96441077 204 ‘O’ Ring 2 58237129
186 Valve Seat 1 96441106 205 Valve Seat 1 96441098
187 ‘O’ Ring 2 58205029 206 Washer 2 45701006
188 Axle 1 96441105 208 Washer 1 45601006
189 Seal 3 96441103 209 Sleeve 1 96441102
191 ‘O’ Ring 1 58211729 210 Seal 1 96441104
192 Regulating Screw 1 96441096 211 Cap 1 96441100
193 Spring 1 69137041 212 Diaphragm 1 96441099
194 Stop Nut 1 43001111 213 Spring 1 69158732

8Form MHD56297 Edition 1
REMOTE TWO LEVER PENDANT ASSEMBLY DRAWING
(Dwg. MHP2666)
41
46
47
327
518
173
514
512
170
521
171
503
502
501
504
615
75
601
602
603
604
606
605
607
608
609
610
611
500
53
165

Form MHD56297 Edition 1 9
REMOTE TWO LEVER PENDANT ASSEMBLY PARTS LIST
Item
No.
Description
of Parts
Total
Qty
Part
Number
Item
No.
Description
of Parts
Total
Qty
Part
Number
500 Pendant Assembly 1 PHS2E 601 Hose ** As req’d 50923
41 Exhaust Washer 1 67600303 602 Fitting, Adapter 2 51029
46 Spring 2 69128541 603 Fitting, Nipple 3 68237528
47 Ball 2 69401625 604 Capscrew 4 41322206
53 ‘O’ Ring 2 58209229 605 Adapter Plate 1 96441026
75 Lockwasher 4 45201006 606 Setscrew 1 4200-7406
165 Valve 2 95790104 607 Gasket 1 96441093
170 Protector 2 95790107 608 Hose Tie 1 54235
171 ‘O’ Ring 2 58235329 609 Strain Relief Wire As req’d 71073506
173 Screw 1 42008307 610 Sleeve Clamp 1 54799
327 Fitting 3 61652632 611 Thimble 1 71111827
501 Lifting Eye 1 64222332 614 Fitting, Barbed* 5 6165-2632
502 Pin 1 95790040 615 Plug 1 6519541
503 Lever 2 95790122 --- Exhaust Valve Kit ** As req’d 20417
504 Screw 2 42006207 --- Repair Kit 1 75790183
512 Retainer Ring 1 47713030 *** Label: “Read the Manual” 1 96180098
514 Pendant handle 1 95790116 *** Label: “Do Not Use for Lifting
Personnel” 1 96180100
518 Plug 2 65107741
Label Kit *** 1 95790111
* Fittings (614) are not illustrated and may be used on hose ends in place of fittings (102).
** Required for hose lengths greater than 20 ft (6 m).
0 - 19 ft (0 - 6 m) Hose Length, 0 Exhaust Valve Kits Required.
20 - 39 ft (6 - 12 m) Hose Length, 2 Exhaust Valve Kits Required.
40 - 59 ft (12 -18 m) Hose Length, 4 Exhaust Valve Kits Required.
*** Not illustrated

10 Form MHD56297 Edition 1
REMOTE EMERGENCY STOP TWO LEVER PENDANT ASSEMBLY DRAWING
(Dwg. MHP2655)
41
46
70
53
47
47
53
53
75
75
327
519
518
173
514
512
165
170
170 164
521
171
171
165
503
502
501
504
601
608
609
610
611
500
602
603
604
606
612
613
605
607
601
602
603

Form MHD56297 Edition 1 11
REMOTE EMERGENCY STOP TWO LEVER PENDANT ASSEMBLY PARTS LIST
Item
No.
Description
of Parts
Total
Qty
Part
Number
Item
No.
Description
of Parts
Total
Qty
Part
Number
500 Pendant Assembly 1 PHS2E-U 521 Label Kit *** 1 95790111
41 Exhaust Washer 1 67600303 601 Hose ** As req’d 50923
46 Spring 4 69128541 602 Fitting, Adapter 5 51029
47 Ball 5 69401625 603 Fitting, Nipple 5 68237528
53 ‘O’ Ring 5 58209229 604 Capscrew 4 41322206
70 ‘O’ Ring 3 58237429 605 Adapter Plate 1 96441026
75 Lockwasher 6 45201006 606 Setscrew 1 4200-7406
164 Valve, Emergency Stop 1 95790108 607 Gasket 1 96441093
165 Valve 3 95790104 608 Hose Tie 1 54235
170 Protector 3 95790107 609 Strain Relief Wire As req’d 71073506
171 ‘O’ Ring 3 58235329 610 Sleeve Clamp 1 54799
173 Screw 1 42008307 611 Thimble 1 71111827
327 Fitting 5 61652632 612 Capscrew 2 41324306
501 Lifting Eye 1 64222332 613 Adapter 1 96441173
502 Pin 1 95790040 614 Fitting, Barbed* 5 6165-2632
503 Lever 2 95790122 --- Exhaust Valve Kit ** As req’d 20417
504 Screw 2 42006207 --- Repair Kit 1 75790183
512 Retainer Ring 1 47713030 *** Label: “Read the Manual” 1 96180098
514 Pendant handle 1 95790116 *** Label: “Do Not Use for lifting
Personnel” 1 96180100
518 Plug 4 65107741
519 Plug 1 95790106
* Fittings (614) are not illustrated and may be used on hose ends in place of fittings (102).
** Required for hose lengths greater than 20 ft (6 m).
0 - 19 ft (0 - 6 m) Hose Length, 0 Exhaust Valve Kits Required.
20 - 39 ft (6 - 12 m) Hose Length, 2 Exhaust Valve Kits Required.
40 - 59 ft (12 -18 m) Hose Length, 4 Exhaust Valve Kits Required.
*** Not illustrated

12 Form MHD56297 Edition 1
TOP HOOK ASSEMBLY DRAWING AND PARTS LIST
(Dwg. MHP2656)






Item
No.
Description
of Part
Total
Qty
Part
Number
1.5 ton 3 ton
--- Top Hook Assembly 1 76443124 76443125
34 Capscrew 2 41201604
35 Washer 2 45001106
106 Hook 1 94248356 94248357
107 Hook Latch Kit 1 94240364 94240365
108 Hook Support 2 96443034 96443035
109 Pin 2 96443244 96443245

Form MHD56297 Edition 1 13
BOTTOM BLOCK HOOK ASSEMBLY DRAWING AND PARTS LIST
(Dwg. MHP2657)
Single Fall Hoist
Item
No.
Description
of Part
Total
Qty
Part
Number
1.5 ton
Standard Option ‘R’
106 Hook 1 94248358 94240294
107 Hook Latch Kit 1 94240364
110 Limit Stop Washer 1 96443150
111 Retainer Wire 1 96090148
112 Ring 1 96090025 96090146
113 Half Hook Block 1 94240293 94240295
114 Pin 1 46001916
115 Plug 1 96090060
116 Grease Fitting 1 67102627
117 Ball 11 69401125
Double Fall Hoist
Item
No.
Description
of Part
Total
Qty
Part
Number
3 ton
Standard Option ‘R’
56 Capscrew 3 41326706
106 Hook 1 94248357 94240296
107 Hook Latch 1 94240365
116 Grease Fitting 1 67102627
118 Half Hook Block 1 94240289 94240297
119 Bearing 2 50250005
120 Sprocket Wheel 1 94240056 94240263
121 Half Hook Block 1 94240288 94240298
122 Lockwasher 3 45201008
123 Nut 3 43003511
124 Ring, (2 piece) 1 94247291
125 Thrust Bearing 1 54000006

14 Form MHD56297 Edition 1
HOIST CHAIN CONTAINER ASSEMBLY DRAWING AND PARTS LIST
(Dwg. MHP2658)
Item
No.
Description
of Part
Total
Qty
Part
Number
Item
No.
Description
of Part
Total
Qty
Part
Number
--- Chain Container Assembly 1 76443147 443 Frame 1 94240139
35 Washer 4 45001106 444 Plate (Bottom) 1 94240161
42 Nut 1 75583M 445 Chain Container 1 94240317
55 Nut 3 51720M8 446 Washer 2 45301010
56 Capscrew 1 41326706 447 Capscrew 1 41327006
110 Limit Stop Washer 1 96443150 448 Washer 1 45001108
424 Capscrew 1 41324906 449 Chain Buffer 1 96443191
440 Chain * As Req’d 69029232 450 Capscrew 1 41331706
442 Support Bracket 1 96443168 612 Capscrew 4 41324306
* Specify length in ft (m) when replacement ordering.

Form MHD56297 Edition 1 15
ROPE CONTROL ASSEMBLY DRAWING AND PARTS LIST
(Dwg. MHP2662)
Item
No.
Description
of Part
Total
Qty
Part
Number
Item
No.
Description
of Part
Total
Qty
Part
Number
--- Rope Control Assembly * 1 309 Screw 2 42008307
46 Spring 2 69128541 310 Nut 2 43707611
47 Ball 2 69401625 311 Adjustment Screw 2 96443177
53 ‘O’ Ring 2 58209229 312 Capscrew 1 41321506
55 Nut 1 51720M8 313 Rope Control Block 1 96443174
70 ‘O’ Ring 4 58237429 315 Valve 2 96443175
75 Washer 4 45201006 316 Capscrew 4 41332106
170 Protector 2 95790107 317 Lever 1 96443176
171 ‘O’ Ring 2 58235329 318 Ring 4 90530031
180 Setscrew 1 96441187 319 Spacer 2 96443178
302 Gasket 1 96441093 320 Screw 2 42007707
304 Plug 2 42006307 321 Handle 2 33268
305 Retainer Ring 2 47713009 322 Bar 1 44806
307 Spring 2 69164741 323 Chain (bulk) ** As Req’d 69001332
308 Ball 2 69400425
* Rope Control Assembly (includes items 46,47,53, 55, 70,75,170,171,180, 302, 304,305, 307-313 and 315-323).
** Order by ft (m).

16 Form MHD56297 Edition 1
ROPE CONTROL WITH EMERGENCY STOP ASSEMBLY DRAWING AND PARTS LIST
(Dwg. MHP2663)
Item
No.
Description
of Part
Total
Qty
Part
Number
Item
No.
Description
of Part
Total
Qty
Part
Number
--- Rope Control Assembly * 1 76443179 409 Bushing 2 59008826
35 Washer 1 45001106 410 Retainer 2 47837241
46 Spring 3 69128541 411 Gear 1 96441088
47 Ball 3 69401625 412 Gear Cam 1 96441087
70 ‘O’ Ring 6 58237429 413 Spool 2 96441085
75 Washer 2 45201006 414 Pin 2 46001216
122 Lockwasher 1 45201008 415 Collar 2 59008726
171 ‘O’ Ring 3 58235329 416 Spindle Shaft 2 96441086
180 Setscrew 1 96441187 417 Roll Pin 2 46508320
316 Capscrew 2 41332106 418 Coupling 1 96441084
318 Ring 4 90530031 419 Spring 1 96443189
321 Handle 2 33268 420 Lever 1 96443182
322 Bar 1 44806 421 Shoulder Screw 1 96441108
323 Chain (bulk) ** As Req’d 69001332 422 Capscrew 1 41322306
402 Capscrew 2 41323006 423 Bar 1 96443183
403 Washer 2 45001105 424 Capscrew 1 41324906
404 ‘O’ Ring 2 58212229 425 Pipe Plug 5 42008407
405 Rope Control Block 1 96443180 431 Valve 3 96443181
406 ‘O’ Ring 1 58211529 432 ‘O’ Ring 6 58237829
407 Cam 1 96443185 433 Spool 3 96443184
408 Valve Housing 1 96441082 518 Plug 3 65107741
** Order by ft (m).

Form MHD56297 Edition 1 17
SERVICE NOTES

18 Form MHD56297 Edition 1
SERVICE NOTES

Form MHD56297 Edition 1 19
WARRANTY
Ingersoll-Rand Company (I-R) warrants to the original user its Hoists and Winches
(Products) to be free of defects in material and workmanship for a period of one year
from the date of purchase. I-R will repair, without cost, any Product found to be
defective, including parts and labor charges, or at its option, will replace such
Products or refund the purchase price less a reasonable allowance for depreciation, in
exchange for the Product. Repairs or replacements are warranted for the remainder of
the original warranty period.
If any Product proves defective within its original one year warranty period, it should
be returned to any Authorized Hoist and Winch Service Distributor, transportation
prepaid with proof of purchase or warranty card.
This warranty does not apply to Products which I-R has determined to have been
misused or abused, improperly maintained by the user, or where the malfunction or
defect can be attributed to the use of non-genuine I-R parts.
I-R makes no other warranty, and all implied warranties including any warranty
of merchantability or fitness for a particular purpose are limited to the duration
of the expressed warranty period as set forth above. I-R’s maximum liability is
limited to the purchase price of the Product and in no event shall I-R be liable
for any consequential, indirect, incidental, or special damages of any nature
rising from the sale or use of the Product, whether based on contract, tort, or
otherwise.
Note: Some states do not allow limitations on incidental or consequential damages
or how long an implied warranty lasts so that the above limitations may not apply to
you.
This warranty gives you specific legal rights and you may also have other rights
which may vary from state to state.
IMPORTANT NOTICE
It is our policy to promote safe delivery of all orders.
This shipment has been thoroughly checked, packed and inspected before leaving
our plant and receipt for it in good condition has been received from the carrier. Any
loss or damage which occurs to this shipment while en route is not due to any action
or conduct of the manufacturer.
VISIBLE LOSS OR DAMAGE
If any of the goods called for on the bill of lading or express receipt are damaged or
the quantity is short, do not accept them until the freight or express agent makes an
appropriate notation on your freight bill or express receipt.
CONCEALED LOSS OR DAMAGE
When a shipment has been delivered to you in apparent good condition, but upon
opening the crate or container, loss or damage has taken place while in transit,
notify the carrier’s agent immediately.
DAMAGE CLAIMS
You must file claims for damage with the carrier. It is the transportation company’s
responsibility to reimburse you for repair or replacement of goods damaged in
shipment. Claims for loss or damage in shipment must not be deducted from the
Ingersoll-Rand invoice, nor should payment of Ingersoll-Rand invoice be withheld
awaiting adjustment of such claims as the carrier guarantees safe delivery.
You may return products damaged in shipment to us for repair, which services will be
for your account and form your basis for claim against the carrier.

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