Ingersoll-Rand P185WIR User manual

1()
Book: 22305593 (8/03)
Code: A
This manual contains important safety information.
Do not destroy this manual.
This manual must be available to the personnel who operate and maintain this machine.
!
Portable Air Compressor Division
P.O. Box 868 -- 501 Sanford Ave
Mocksville, N.C. 27028
OPERATING, MAINTENANCE,
PARTS MANUAL
COMPRESSOR MODEL
P185WIR
XP185WIR
Revised (09-12)
Doosan purchased Bobcat Company from Ingersoll-Rand Company in
2007. Any reference to Ingersoll-Rand Company or use of trademarks,
service marks, logos, or other proprietary identifying marks belonging
to Ingersoll-Rand Company in this manual is historical or nominative
in nature, and is not meant to suggest a current affiliation between
Ingersoll-Rand Company and Doosan Company or the products of
either.

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Book: 22305593 (8/03)
QUALITY POLICY
We will supply products and services that consistently meet the requirements
of our customers and each other.
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its constituents are known
to the State of California to cause cancer, birth defects, and
other reproductive harm.

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Book: 22305593 (8/03)
Foreword
Machine models represented in this manual may be used in various locations worldwide. Machines sold and
shipped into European common market countries requires that the machine display the EC Mark and conform to
various directives. In such cases, the design specification of this machine has been certified as complying with EC
directives. Any modification to any part is absolutely prohibited and would result in the CE certification and marking
being rendered invalid. A declaration of that conformity follows:
Declaration of Conformity
WITH EC DIRECTIVE
We
Ingersoll--Rand Company
P.O. Box 868
501 Sanford Avenue
Mocksville, North Carolina 27028
Declare that, under our sole responsibility for manufacture and supply, the product(s)
To which this declaration relates, is (are) in conformity with the provisions of the above
directives using the following principal standards
________________________________
Represented In EC By:
Ingersoll--Rand Company Limited
Swan Lane, Hindley Green
Wigan WN2 4EZ
United Kingdom
Issued at Mocksville on 1--1--95 Issued at Hindley Green on 1--1--95
________________________________
EN1012--1, EN29001, EN202, EN60204--1
PN8NTC2, EN 50081, EN50082
HP1300WCU
XP1400WCU
P1600WCU
XP900WCU
XHP900WCAT
XHP650WCAT
XHP750WCAT
XHP825WCAT
VHP825WCU
HP935WCU
XP1050WCU
HP825WCU
VHP750WCAT
VHP850WCAT
HP900WCAT
XP1000WCAT
98/37/EC
XHP1070CAT
NXP1300WCU
H. Seddon, Q.A. Manager
Ric Lunsford
Manager of Quality Control

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Book: 22305593 (8/03)
Nothing contained in this document is intended to extend any promise, warranty or representation, expressed or
implied, regarding the Ingersoll--Rand products described herein. Any such warranties or other terms and
conditions of sale of products shall be in accordance with the standard terms and conditions of sale for such
products, which are available upon request.
This manual contains instructions and technical data to cover all routine operation and scheduled maintenance
tasks by operation and maintenance staff. Major overhauls are outside the scope of this manual and should be
referred to an authorized Ingersoll--Rand service department.
All components, accessories, pipes and connectors added to the compressed air system should be:
Sof good quality, procured from a reputable manufacturer and, wherever possible, be of a type approved by
Ingersoll--Rand.
Sclearly rated for a pressure at least equal to the machine maximum allowable working pressure.
Scompatible with the compressor lubricant/coolant.
Saccompanied with instructions for safe installation, operation and maintenance.
Details of approved equipment are available from Ingersoll--Rand Service departments.
The use of repair parts other than those included within the Ingersoll--Rand approved parts list may create
hazardous conditions over which Ingersoll--Rand has no control. Therefore, Ingersoll--Rand cannot be held
responsible for equipment in which non--approved repair parts are installed.
Ingersoll--Rand reserves the right to make changes and improvements to products without notice and without
incurring any obligation to make such changes or add such improvements to products sold previously.
The intended uses of this machine are outlined below and examples of unapproved usage are also given. However,
Ingersoll--Rand cannot anticipate every application or work situation that may arise. If in doubt, consult
supervision.
This machine has been designed and supplied for above ground operation to be used for compression of normal
ambient air containing no additional gases, vapors or particles within the ambient temperature range specified in
the general data section of this manual.
This machine should not be used:
A. For direct or indirect human consumption of the compressed air.
B. Outside the ambient temperature range specified in the general data section of this manual.
C. When an actual or foreseeable risk of hazardous levels of flammable gases or vapors exists.
D. With other than Ingersoll--Rand approved components.
E. With guards, or controls or switches missing or disabled.
F. For storage or transportation of materials inside or on the enclosure.
This company accepts no responsibility for errors in translation of this manual from the original English version.

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Book: 22305593 (8/03)
TABLE OF CONTENTS
SECTION 1 SAFETY..............
SECTION 2 WARRANTY/REGISTRATION..............
SECTION 3 NOISE EMISSION..............
SECTION 4 GENERAL DATA..............
SECTION 5 OPERATION..............
SECTION 6 MAINTENANCE..............
SECTION 7 LUBRICATION..............
SECTION 8 TROUBLESHOOTING..............
SECTION 9 ENGINE (operation, maintenance,..............
lubrication, troubleshooting)
SECTION 10 PARTS ORDERING.............
SECTION 11 PARTS LIST.............
SECTION 12 OPTIONS PARTS LIST.............

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Book: 22305593 (8/03)
IMPORTANT
NOTICE
This machine may have been shipped from the factory
with the drawbar positioned upright.
To Convert From Shipping Position to Towing Position
The following tools are required:
Ratchet
13mm socket to fit ratchet
Torque wrench set to 68 foot pounds
(9.4 kg--meters)
16mm socket to fit torque wrench
5 inch extension for torque wrench
Hardware Included:
(4) 12mm bolts with pre--applied thread lock
(2) 8mm Taptite Bolts
(2) Washers
(2) Safety Chains
1. Remove hardware box from compressor
toolbox.
2. Open box and remove the bag containing
hardware, safety chains and assembly
instructions.
3. Using the jack, raise the front of the unit so
that the legs are approximately 1” above
the ground.
4. Remove the temporary retaining bolts from
both sides of the frame at the drawbar
connection (See Figure 1).
5. Carefully lower drawbar to the Level
Position.
6. Install the four bolts (with pre--applied
thread lock) to the four points inside the
enclosure and torque to 68 ft. lbs.
(9.4 kg--m) (See Figure 2).
7. Install safety chains by sliding the second
link of one chain into the slot in drawbar
plate. Fasten chain to plate using taptite
and washer. Repeat for the other chain
(See Sketch).
Safety Chain Attachment
#6
#4
Figure 1
Drawbar Position
Figure 2

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Book: 22305593 (8/03)
SECTION 1-- SAFETY
SAFETY PRECAUTIONS
General Information
Ensure that the operator reads and understands the
decals and consults the manuals before maintenance
or operation.
Ensure that the Operation and Maintenance manual,
and the manual holder if equipped, are not removed
permanently from the machine.
Ensure that maintenance personnel are adequately
trained, competent and have read the manuals.
Make sure that all protective covers are in place and
that the canopy/doors are closed during operation.
The specification of this machine is such that the ma-
chine is not suitable for use in flammable gas risk
areas. If such an application is required then all local
regulations, codes of practice and site rules must be
observed. To ensure that the machine can operate in
a safe and reliable manner, additional equipment such
as gas detection, exhaust spark arrestors, and intake
(shut--off) valves may be required, dependent on local
regulations or the degree of risk involved.
Air discharged from this machine may contain carbon
monoxide or other contaminants which will cause seri-
ous injury or death. Do not breathe this air.
Compressed air can be dangerous if incorrectly han-
dled. Before doing any work on the unit, ensure that all
pressure is vented from the system and that the ma-
chine cannot be started accidentally.
Ensure that the machine is operating at the rated pres-
sure and that the rated pressure is known to all rele-
vant personnel.
All air pressure equipment installed in or connected to
the machine must have safe working pressure ratings
of at least the machine safety valve rating.
If more than one compressor is connected to one com-
mon downstream plant, effective check valves and
isolation valves must be fitted and controlled by work
procedures, so that one machine cannot accidentally
be pressurized or over pressurized by another.
Compressed air must not be used for a feed to any
form of breathing apparatus or mask.
The discharged air contains a very small percentage
of compressor lubricating oil and care should be taken
to ensure that downstream equipment is compatible.
If the discharged air is to be ultimately released into a
confined space, adequate ventilation must be pro-
vided.
When using compressed air, always use appropriate
personal protective equipment.
All pressure containing parts, especially flexible hoses
and their couplings, must be regularly inspected, be
free from defects and be replaced according to the
Manual instructions.
Avoid bodily contact with compressed air.
Never operate unit without first observing all safety
warnings and carefully reading the operation and
maintenance manual shipped from the factory with
this machine.
Never operate the engine of this machine inside a
building without adequate ventilation. Avoid breathing
exhaust fumes when working on or near the machine.
Do not alter or modify this machine.
A battery contains sulfuric acid and can give off gases
which are corrosive and potentially explosive. Avoid
contact with skin, eyes and clothing. In case of contact,
flush area immediately with water.
Exercise extreme caution when using booster battery.
To jump battery, connect ends of one booster cable to
the positive (+) terminal of each battery. Connect one
end of other cable to the negative (--) terminal of the
booster battery and other end to a ground connection
away from dead battery (to avoid a spark occurring
near any explosive gases that may be present). After
starting unit, always disconnect cables in reverse or-
der.
Never operate unit without first observing all safety
warnings and carefully reading the operation and
maintenance manual shipped from the factory with
this machine.

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Book: 22305593 (8/03)
This machine may include such materials as oil, diesel
fuel, antifreeze, brake fluid, oil/air filters and batteries
which may require proper disposal when performing
maintenance and service tasks. Contact local authori-
ties for proper disposal of these materials.
High Pressure Air can cause serious injury or death.
Relieve pressure before removing filler plugs/caps, fit-
tings or covers.
Air pressure can remain trapped in air supply line
which can result in serious injury or death. Always
carefully vent air supply line at tool or vent valve before
performing any service.
This machine produces loud noise with the doors open
or service valve vented. Extended exposure to loud
noise can cause hearing loss. Always wear hearing
protection when doors are open or service valve is
vented.
Never inspect or service unit without first disconnect-
ing battery cable(s) to prevent accidental starting.
Do not remove the pressure cap from a HOT radiator.
Allow radiator to cool down before removing pressure
cap.
Do not use petroleum products (solvents or fuels) un-
der high pressure as this can penetrate the skin and
result in serious illness. wear eye protection while
cleaning unit with compressed air to prevent debris
from injuring eye(s).
Disconnected air hoses whip and can cause serious
injury or death. Always attach a safety flow restrictor
to each hose at the source of supply or branch line in
accordance with OSHA Regulation 29CFR Section
1926.302(b).
Hot pressurized fluid can cause serious burns. Do not
open radiator while hot.
Rotating fan blade can cause serious injury. Do not
operate without guard in place.
Use care to avoid contacting hot surfaces (engine
exhaust manifold and piping, air receiver and air
discharge piping, etc.).
Ether is an extremely volatile, highly flammable gas.
USE SPARINGLY! Do NOT use ETHER if unit has
GLOW Plug starting aid. Engine damage will result.
Never allow the unit to sit stopped with pressure in the
receiver--separator system. As a precaution, open the
manual blowdown valve.
Never operate unit with guards, covers or screens
removed. Keep hands, hair, clothing, tools, blow gun
tips, etc. well away from moving parts.
Make sure wheels, tires and tow bar connectors are in
safe operating condition and tow bar is properly
connected before towing.
Whenever the machine is stopped, air will flow back
into the compressor system from devices or systems
downstream of the machine unless the service valve
is closed. Install a check valve at the machine service
valve to prevent reverse flow in the event of an
unexpected shutdown when the service valve is open.
Hazardous Substance Precaution
The following substances are used in the manufacture
of this machine and may be hazardous to health if used
incorrectly.
Precaution: Avoid ingestion, skin contact and
breathing fumes for the following substances:
Antifreeze, Compressor Oil, Engine Lubricating Oil,
Preservative Grease, Rust Preventative, Diesel Fuel
and Battery Electrolyte.
The following substances may be produced during the
operation of this machine and may be hazardous to
health:
Avoid build--up of Engine Exhaust Fumes in confined
spaces.
Avoid breathing Exhaust Fumes.
Avoid breathing Brake Lining Dust during mainte-
nance.

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Book: 22305593 (8/03)
SAFETY LABELS
Corrosion risk
Do not operate the machine
without guard being fitted.
Hot Surface
WARNING: Electrical shock risk.
Lifting point
Parking Brake No open flame
When parking use prop stand,
WARNING -- Hot and harmful exhaust gas.
WARNING -- Flammable liquid.
Air/gas flow or Air discharge.
Look for these signs on machines shipped to international markets outside North America, which point
out potential hazards to the safety of you and others. Read and understand thoroughly. Heed warnings
and follow instructions. If you do not understand, inform you supervisor.
handbrake and wheel chocks.
Diesel Fuel.
No open flame.
Do not breathe the compressed
air from this machine.
Lifting point
Tie down point

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Book: 22305593 (8/03)
Read the Operation and Maintenance
manual before operation or maintenance
of this machine is undertaken. BAR
WARNING -- Maintain correct tire pressure.
(Refer to the GENERAL INFORMATION section
of this manual).
Rough Service Designation
Wet Location Operation
WARNING: Consult the operation
and maintenance manual before
performing any maintenance.
WARNING -- Before connecting the tow bar or
when preparing to tow, consult the operation
and maintenance manual.
Replace any cracked
protective shield.
On (power).
Off (power).
Emergency stop.
Do not use fork lift truck from this side
Do not stack
Do not operate with the doors or enclosure
open.

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Book: 22305593 (8/03)
Oil Drain
WARNING -- Do not undertake any
maintenance on this machine until the
electrical supply is disconnected and the air
pressure is totally relieved.
Read the Operation and Maintenance manual
before operation or maintenance of this
machine is undertaken
XX
km/h
Pressurized component or system.
Do not exceed the speed limit.
Pressurized vessel.
Do not remove the Operating and Maintenance
manual and manual holder from this machine.
Use fork lift truck from this side only.
0_C
WARNING -- For operating temperature below
0_C, consult the operation and maintenance
manual.

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Book: 22305593 (8/03)
Indicates the presence of a hazard which WILL cause
serious injury, death or property damage, if ignored.
Indicates the presence of a hazard which CAN
cause serious injury, death or property damage,
if ignored.
Indicates the presence of a hazard which WILL or
can cause injury or property damage, if ignored.
Indicates important set--up, operating or maintenance
information.
(Orange Background)
(Yellow Background)
(Blue Background)
(Red Background)
!
!
Look for these signs on machines shipped to markets in North America, which point out potential
hazards to the safety of you and others. Read and understand thoroughly. Heed warnings and follow
instructions. If you do not understand, inform you supervisor.
Discharged air can contain carbon
monoxide or other contaminants.
DANGER
Do not breathe this air.
Will cause serious injury or death.
Can cause serious
injury or death.
Trapped air pressure.
Close service valve and
operate tool to vent
trapped air before
performing any service.
WARNING
Hot pressurized fluid.
Can cause serious
Do not open radiator
while hot.
WARNING
burns.
High pressure air.
Can cause serious
Relieve pressure before
removing filler plugs/caps,
fittings or covers.
injury or death.
WARNING

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Book: 22305593 (8/03)
WARNING
Improper operation of this equipment.
Can cause serious injury or death.
this machine before operation or
servicing.
Read Operator’s Manual supplied with
Modification or alteration of this machine.
Can cause serious injury or death.
Do not alter or modify this machine
without the express written consent of
the manufacturer.
WARNING
Excessive towing speed.
Can cause serious injury
Collapsing jackstand.
Can cause serious injury.
Insert locking pin completely.
Do NOT exceed 65 mph
105
km/h
WARNING
or death.
(105 km/hr.)
Rotating fan blade.
Can cause serious
Do not operate without
guard in place.
WARNING
injury.
Falling off machine.
Can cause serious injury
Access lifting bail from
inside machine.
or death.
WARNING
Door under pressure.
Can cause serious injury.
Use both hands to open door
when machine is running.
WARNING
attach safety device
(OSHA Valve) at source of
When using air tools
Can cause serious
WARNING
Disconnected air hoses whip.
air supply for each tool.
injury or death.
WARNING
Combustible gas.
Can cause serious burns,
blindness or death.
Keep sparks and open
flames away from batteries.
+
CAUTION
This engine is equipped with an
electronic engine controller and
DO NOT WELD.
ELECTRONIC DAMAGE
WILL OCCUR.
other electronic components.

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Book: 22305593 (8/03)
To promote communication of Safety Warnings on
products manufactured by the Portable Compressor
Division in Mocksville, N.C., Safety Decals are available
free of charge. Safety decals are identified by the decal
heading: DANGER, WARNING or CAUTION.
Decal part numbers are on the bottom of each decal and
are also listed in the compressor’s parts manual. Submit
orders for Safety Decals to the Mocksville Parts Service
Department. The no charge order should contain only
Safety Decals. Help promote product safety! Assure that
decals are present on the machines. Replace decals that
are not readable.
FREE SAFETY DECALS!
CAUTION
This engine is equipped with an
electric heater starting aid.
DO NOT USE ETHER.
ENGINE DAMAGE WILL OCCUR.
High pressure air.
Can cause serious
Relieve pressure before
removing filler plugs/caps,
fittings or covers.
injury or death.
WARNING
COOLANT FILL INSTRUCTIONS
Adding:
Do NOT remove radiator cap. Top off at overflow
reservoir. Use same anti--freeze mixture as in
radiator. Replacing:
With system cool, removeradiator cap. Drain
coolant and close drain. At radiator, refill system.
Replace radiator cap. At reservior, fill to ”Hot”
level. Run for 30 minutes. Stop and allow to cool.
At reservoir, add coolant as necessary to reach
”Cold” level.
NOTICE
USE DIESEL
FUEL ONLY

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Book: 22305593 (8/03)
SECTION 2 -- Warranty
Ingersoll--Rand, through its distributor, warrants that each item of equipment manufactured by it and delivered
hereunder to the initial user will be free of defects in material and workmanship for a period of three (3) months from
initial operation or six (6) months from the date of shipment to the initial user, whichever occurs first.
With respect to the following types of equipment, the warranty period enumerated below will apply in lieu of the
foregoing warranty period.
A. Aftercoolers -- The earlier of nine (9) months from date of shipment to or six (6) months from start up by
initial user.
B. Portable Compressors, Portable Generator Sets (GENSET) 8KW, 11KW, 20KVA thru 575KVA, Portable
Light Towers and Air Dryers -- The earlier of twelve (12) months from shipment to or the accumulation of
2,000 hours of service by the initial user.
3.5KW thru 7.0KW and 10KW– The earlier of twelve (12) months from shipment to or the accumulation of
2,000 hours of service by the initial user, whichever occurs first. Ingersoll--Rand will provide a new part or re-
paired part, at it’s election, in place of any part which is found to be defective in material or workmanship during
the period described above. Labor cost to replace the part is the responsibility of the user.
C. Portable Compressor Air Ends -- The earlier of twenty--four (24) months from shipment to or the accumulation
of 4,000 hours of service by the initial user. For Air Ends, the warranty against defects will include replacement
of the complete Air End, provided the original Air End is returned assembled and unopened.
C.1 Portable Compressor Airend Limited Optional Warranty -- The earlier of sixty (60) months from shipment
to or the accumulation of 10,000 hours of service. The optional warranty is limited to defects in rotors, hous-
ings, bearings and gears and provided all the following conditions are met:
1. The original air end is returned assembled and unopened.
2. Continued use of genuine Ingersoll--Rand parts, fluids, oil and filters.
3. Maintenance is performed at prescribed intervals.
Oil--Free airends are fee--based and may require a maintenance agreement. Formal enrollment is
required.
D. Genset Generators 8KW, 11KW, 20KVA thru 575KVA -- The earlier of twenty--four (24) months from ship-
ment to or the accumulation of 4,000 hours of service by the initial user.
3.5KW thru 7.0KW and 10KW -- The earlier of twelve (12) months from shipment to or the accumula-
tion of 2,000 hours of service.
E. Portable Light Tower Generators-- The earlier of twelve (12) months from shipment to or the accumulation
of 2,000 hours of service by the initial user. Light Source model only, the earlier of twenty--four (24) months
from shipment to or the accumulation of 4,000 hours of service.
F. Ingersoll--Rand Engines -- The earlier of twenty--four (24) months from shipment to or the accumulation of
4,000 hours of service.

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Book: 22305593 (8/03)
G. Ingersoll--Rand Platinum Drive Train Warranty (Optional) – Platinum drive train pertains to the Ingersoll--
Rand Engine and Airend combination. The earlier of sixty (60) months from shipment to, or the accumulation
of 10,000 hours of service. The starter, alternator, fuel injection system and all electrical components are ex-
cluded from the extended warranty. The airend seal and drive coupling are included in the warranty (airend
drive belts are not included). The optional warranty is automatically available when meeting the following con-
ditions:
1. The original airend is returned assembled and unopened.
2. Continued use of genuine Ingersoll--Rand parts, fluids, oil and filters.
3. Maintenance is performed at prescribed intervals.
It is the obligation of the user to provide verification that these conditions have been satisfied when submitting
warranty claims.
F. Spare Parts– Six (6) months from date of shipment.
Ingersoll--Rand will provide a new part or repaired part, at its election, in place of any part which is found upon
its inspection to be defective in material and workmanship during the period prescribed above. Such part will
be repaired or replaced without charge to the initial user during normal working hours at the place of business
of an Ingersoll--Rand distributor authorized to sell the type of equipment involved or other establishment au-
thorized by Ingersoll--Rand. User must present proof of purchase at the time of exercising warranty.
The above warrantees do not apply to failures occurring as a result of abuse; misuse, negligent repairs, corrosion,
erosion and normal wear and tear, alterations or modifications made to the product without express written consent
of Ingersoll--Rand; or failure to follow the recommended operating practices and maintenance procedures as pro-
vided in the product’s operating and maintenance publications.
Accessories or equipment furnished by Ingersoll--Rand, but manufactured by others, including, but not limited to,
engines, tires, batteries, engine electrical equipment, hydraulic transmissions, carriers, shall carry whatever war-
ranty the manufacturers have conveyed to Ingersoll--Rand and which can be passed on to the initial user.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED, (EXCEPT THAT OF
TITLE),AND THERE ARE NO WARRANTIES OF MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR
PURPOSE.

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Book: 22305593 (8/03)
GENERAL WARRANTY INFORMATION
GENERAL WARRANTY Extended Coverage
Portable Compressor Package 1 year/2000 hours
Airend 2 years/4000 hours 5 years/10,000 hours Limited warranty, major components
(refer to operator’s manual).
Portable Genset 8KW, 11KW, 20KVA
thru 575KVA
Package 1 year/2000 hours None
Generator 2 years/4000 hours None
Portable Genset 3.5KW thru 7.0KW
and 10KW
Package 1 year/2000 hours PARTS ONLY None
Generator 1 year/2000 hours PARTS ONLY None
Light Tower Package 1 year/2000 hours
Generator 1 year/2000 hours 2 years/4000 hours, for Lightsource
introduced 8/16/99.
ENGINES
Caterpillar Months Hours Extended Coverage
12 No Limit Available at dealer
Cummins 24 2000 Major components 3 yrs/10,000 hours -- available at dealer
John Deere
(IN COMPRESSORS)
(IN GENERATORS AS OF 1/1/01)
24
24
2000
2000
5 yrs/5000 hours using OEM fluids & filters with $250 deductible.
2 yrs/4000 hours using IR fluids & filters
Deutz 24 2000 Available at dealer
Ingersoll--Rand 24 4000 5 years/10,000 hours when using genuine Ingersoll--Rand fluids
and parts. Refer to operator’s manual.
Kubota (North America Only)
(Western Europe & Oceania)
(Central & South America, Asia,
Middle East & Africa)
24
24
12
2000
2000
1000
Major components 36 months/3000 hrs -- parts only
None
None
Mitsubishi 24 2000 2 years/4000 hours using IR fluids and filters
Volvo 24 2000 2 years/4000 hours using IR fluids and filters
Honda 12 unlimited None
Vanguard 24 unlimited None
PARTS
Months Hours Coverage
Ingersoll--Rand 6No Limit Parts Only
AIREND EXCHANGE
Months Hours Extended Coverage
Airend 12 2000 hours 2 years/4000 hours -- available
from IR.
Note: Actual warranty times may change. Consult the manufacturer’s warranty policy as shipped with each new product.

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Book: 22305593 (8/03)
Extended Limited Airend Warranty
Ingersoll--Rand Portable Compressor Division is pleased to announce the availability of extended limited airend
warranty. Announcement of the extended warranty coincides with the introduction of PROSTECtCompressor
Fluid. PROSTECtCompressor Fluid is an amber colored fluid specially formulated for Portable Compressors and
is being provided as the factory filled fluid for all machines except !XHP650/900/1070 models.
All machines have the standard airend warranty -- The earlier of 24 months from shipment to, or the accumulation
of 4000 hours of service.
The warranty against defects will include replacement of the complete airend, provided the original airend is re-
turned assembled and unopened.
The optional limited warranty is the earlier of 60 months from shipment to, or the accumulation of 10,000 hours
of service. The optional warranty is limited to defects in major components (rotors, housings, gears, bearings), and
is automatically available when the following three conditions are met:
1. The original airend is returned assembled and unopened.
2. Submissions of proof that Ingersoll--Rand fluid, filters and separators have been used.
Refer to the Operation and Parts manual for the correct fluids, filters and separator ele-
ments required.
3. Submission of proof that maintenance intervals have been followed.
STANDARD
OPTIONAL
2 yrs/4000 hrs 100% parts and labor
WARRANTY TIME *BARE AIREND * * AIREND COMPONENTS
5 yrs/10,000 hrs
100% parts and labor
100% parts and labor 0%
* Bare Airend -- pertains to major airend parts (rotors, housings, gears and bearings).
** Airend Components -- pertains to auxiliary attachments to the bare airend (drive coupling, seals, pumps, valves,
tubes, hoses, fittings and filter housing).
PROSTECtand XHP505 Compressor Fluids are available from the Mocksville
Product Support department by calling 1--800--633--5206.
!XHP650/900/1070 will continue to use XHP505 and will have the extended warranty when above conditions are
met.

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Book: 22305593 (8/03)
WARRANTY REGISTRATION
Complete Machine Registration
Machines shipped to locations within the United States do not require a warranty registration
unless the machine status changes (i.e. change of ownership).
Machines shipped outside the United States require notification be made to initiate the machine
warranty.
Fill out the Warranty Registration Form in this section, keep a copy for your records and
mail form to:
Ingersoll--Rand Company
Portable Compressor Division
P.O. Box 868
Mocksville, North Carolina 27028
Attn: Warranty Department
Note: Completion of this form validates the warranty.

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Book: 22305593 (8/03)
Selling Distributor Servicing Distributor WARRANTY REGISTRATION
Name
Address
City
County
State
Zip Code
Telephone
Name
Address
City
County
State
Zip Code
Telephone
Address
City
County
State
Zip Code
Telephone
Owner/User Name
Complete the Applicable Blocks
Owner/User Type of Business (check one only)
Construction--Heavy
(highway, excavation, etc.)
Construction--Light
(carpentry, plumbing, pools,
mason, etc.)
Rental
(rental center, rental fleet, etc.)
Industrial (plant use)
Asphalt Contractor
Government
(municipal, state,
county, etc.)
Building Contractor
Other
specify __________
Coal Mining
Quarry
Waterwell
Exploration
Other Mining
Shallow Oil & Gas
Utility Company
(gas, electric, water, etc.)
Utility Contractor
SERVICING DISTRIBUTOR/USER ACKNOWLEDGEMENT
1. The Purchaser has been instructed and/or has read the manual and understands proper preventative
maintenance, general operation and safety precautions.
2. The warranty and limitation of liability has been reviewed and understood by the owner/user.
3. In the event that this unit is to be used within a nuclear facility, the owner/user shall notify Ingersoll--Rand of such
use so that Ingersoll--Rand may arrange for appropriate nuclear liability protection from the owner--licensee of the
facility.
4. Ingersoll--Rand reserves the right to make design changes or modifications of Ingersoll--Rand products at anytime
without incurring any obligation to make similar changes or modifications on previously sold units.
Model Unit S/N Engine S/N Date Delivered
Unit--Hours Airend S/N Truck S/N Truck Engine S/N