Ingersoll-Rand P90 Installer manual

2
C.P.N. : 89253454
DATE : JANUARY 2000
P90
OPERATION AND MAINTENANCE MANUAL
with parts catalogue
Revised (10-12)
Doosan purchased Bobcat Company from Ingersoll-Rand Company in
2007. Any reference to Ingersoll-Rand Company or use of trademarks,
service marks, logos, or other proprietary identifying marks belonging
to Ingersoll-Rand Company in this manual is historical or nominative
in nature, and is not meant to suggest a current affiliation between
Ingersoll-Rand Company and Doosan Company or the products of
either.

4
C.P.N. : 89253462
DATE : JANUARY 2000
P101
OPERATION AND MAINTENANCE MANUAL
with parts catalogue

6
C.P.N. : 89253470
DATE : JANUARY 2000
P110
OPERATION AND MAINTENANCE MANUAL
with parts catalogue

8
C.P.N. : 89253488
DATE : JANUARY 2000
P130/HP95
OPERATION AND MAINTENANCE MANUAL
with parts catalogue

10
C.P.N. : 89253496
DATE : JANUARY 2000
P150
OPERATION AND MAINTENANCE MANUAL
with parts catalogue

12
C.P.N. : 89253504
DATE : JANUARY 2000
P180/HP140
OPERATION AND MAINTENANCE MANUAL
with parts catalogue

14
P90 P101 P110 P130
HP95 P150 P180 HP140
OPERATION AND MAINTENANCE MANUAL
C.P.N. : 89297972 GB
DATE : JANUARY 2000
This manual contains
important safety information
and must be made available to
personnel who operate and
maintain this machine.
415000P180/HP140 SERIAL No: –>
402000P150 SERIAL No: –>
312200P130/HP95 SERIAL No: –>
312200P110 SERIAL No: –>
210000P101 SERIAL No: –>
210000P90 SERIAL No: –>

Machine models represented in this manual may be used in various locations worldwide. Machines sold and
shippedinto European common market countries requires that the machine display the EC Mark and conform
to various directives. In such cases, the design specification of this machine has been certified as complying with
EC directives. Any modification to any part is absolutely prohibited and would result in the CE certification and
marking being rendered invalid. A declaration of that conformity follows:
EC DECLARATION OF CONFORMITY WITHECDIRECTIVES
98/37/EC, 93/68/EEC, 89/336/EEC
WE,
INGERSOLL–RAND COMPANY LIMITED
STANDARD PRODUCTS DIVISION
SWAN LANE
HINDLEY GREEN
WIGAN WN2 4EZ
UNITED KINGDOM
DECLARE THAT, UNDER OUR SOLE RESPONSIBILITYFOR MANUFACTURE AND SUPPLY,THE
PRODUCT(S)
P90 P101 P110 P130 HP95 P150 P180 HP140
TO WHICH THIS DECLARATION RELATES, IS (ARE) IN CONFORMITY WITH THE PROVISIONS
OF THE ABOVE DIRECTIVES USING THE FOLLOWING PRINCIPAL STANDARDS.
EN29001 : EN292, EN60204–1, EN1012–1, PN8NTC2, EN50081, EN50082
ISSUED ATHINDLEY GREEN ON 01/01/2000 BY H.SEDDON, QUALITY ASSURANCE MANAGER.
H. SEDDON

CONTENTS & ABBREVIATIONS
1
P90 P101 P110 P130
HP95 P150 P180 HP140
CONTENTS
1 CONTENTS
2 FOREWORD
4 ISO SYMBOLS
7 SAFETY
10 GENERAL INFORMATION
Dimensions
Data
18 OPERATING INSTRUCTIONS
Commissioning
Prior to starting
Starting
Stopping
Emergency stopping
Re–starting
Monitoring during operation
Decommissioning
22 MAINTENANCE
Routine maintenance
Lubrication
Speed & pressure regulation
Torque settings table
29 MACHINE SYSTEMS
Electrical system
Piping & instrumentation system
33 FAULT FINDING
35 OPTIONS
Lubricator.
Safety.
General Information.
Operating Instructions.
Maintenance.
Fault Finding.
Cold Start Aid.
Safety.
General Information.
Operating Instructions.
Maintenance.
Fault Finding.
Generator.
Safety.
General Information.
Operating Instructions.
Maintenance.
Fault Finding.
ABBREVIATIONS & SYMBOLS
#### Contact Ingersoll–Rand for serial number
–>#### Up to Serial No.
####–> From Serial No.
*Not illustrated
†Option
WDG Generator option
AUS Australia
AR As required
AUS Australia
DGermany
DK Denmark
ESpain
FFrance
GB Great Britain
IItaly
NNorway
NL Netherlands
PPortugal
SSweden
SF Finland
F.H.R.G. Fixed height running gear
V.H.R.G. Variable height running gear

FOREWORD 2
P90 P101 P110 P130
HP95 P150 P180 HP140
Thecontents of this manual are considered to be proprietary and
confidential to Ingersoll–Rand and should not be reproduced without
theprior written permission of Ingersoll–Rand.
Nothingcontained in this document is intended to extend any
promise,warranty or representation, expressed or implied, regarding
theIngersoll–Rand products described herein. Any such warranties or
otherterms and conditions of sale of products shall be in accordance
withthe standard terms and conditions of sale for such products, which
areavailable upon request.
Thismanual contains instructions and technical data to cover all
routineoperation and scheduled maintenance tasks by operation and
maintenancestaff. Major overhauls are outside the scope of this
manualand should be referred to an authorised Ingersoll–Rand service
department.
Thedesign specification of this machine has been certified as
complyingwith EC directives. As a result:
(a)Any machine modifications are strictly prohibited, and will invalidate
EC certification.
(b)Thismachine must not be used in USA/Canada. (Where EC
certificationis not valid, and other certification will be required.)
All components, accessories, pipes and connectors added to the
compressedair system should be:
.ofgood quality, procured from a reputable manufacturer and,
whereverpossible, be of a type approved by Ingersoll–Rand.
.clearlyrated for a pressure at least equal to the machine maximum
allowableworking pressure.
.compatible with the compressor lubricant/coolant.
.accompaniedwith instructions for safe installation, operation and
maintenance.
Details of approved equipment are available from Ingersoll–Rand
Service departments.
Theuse of repair parts / lubricants / fluids other than those included
withinthe Ingersoll–Rand approved parts list may create hazardous
conditionsover which Ingersoll–Rand has no control. Therefore
Ingersoll–Randcannot be held responsible for equipment in which
non–approvedrepair parts are installed.
Ingersoll–Randreserves the right to make changes and
improvementsto products without notice and without incurring any
obligationto make such changes or add such improvements to
productssold previously.
Theintended uses of this machine are outlined below and examples
ofunapproved usage are also given, however Ingersoll–Rand cannot
anticipate every application or work situation that may arise.
IF IN DOUBT CONSULT SUPERVISION.
Thismachine has been designed and supplied for use only in the
followingspecified conditions and applications:
.Compressionof normal ambient air containing no known or
detectableadditional gases, vapours. or particles
.Operationwithin the ambient temperature range specified in the
GENERAL INFORMATION section of this manual.
.Generationof electricity at110 volts or 220 volts nominal at 50 Hertz
withcentre tap earth.
(P110WDG & P130WDG)
The use of the machine in any of the situation types listed in
table 1:–
a)Is not approved by Ingersoll–Rand,
b)May impair the safety of users and other persons, and
c)May prejudice any claims made against Ingersoll–Rand.
TABLE 1
Use of the machine to produce compressed air for:
a)direct human consumption
b)indirecthuman consumption, without suitable filtration and purity
checks.
Use of the machine outside the ambient temperature range
specifiedin the GENERAL INFORMATION SECTION of this manual.
Use of the machine where there is any actual or foreseeable risk of
hazardouslevels of flammable gases or vapours.
Use of the machine fitted with non Ingersoll–Rand approved
components/ lubricants / fluids.
Use of the machine with safety or control components missing or
disabled.
P110WDG & P130WDG
Use of the generator to supply load(s) greater than those specified.
Use of unsafe or unserviceable electrical equipment connected to
the generator.
Use of electrical equipment:
(a)Having incorrect voltage and/or frequency ratings.
(b)Containing computer equipment and/or similar electronics.
The company accepts no responsibility for errors in translation of
thismanual from the original English version.
DEXRON is a registered trademark of General Motors
Corporation.
COPYRIGHT01/01/2000
INGERSOLL–RANDCOMPANY
EXTENDED LIMITED AIREND WARRANTY
Ingersoll–RandPortable Compressor Division is pleased to
announce the availability of extended limited airend warranty.
Announcementof the extended warranty coincides with the
introductionof Pro–TecCompressor Fluid. Pro–TecCompressor
Fluidis an amber coloured fluid specially formulated for Portable
Compressorsand is being provided as the factory filled fluid for all
machines.
Allmachines have the standard airend warranty – The earlier of 24
months from shipment to, or the accumulation of 4000 hours of service
by the initial user * .
Thewarranty against defects will include replacement of the
completeAirend, provided the original Airend is returned assembled
andunopened.
Theoptional limited warranty is the earlier of 60 months from
shipmentto, or the accumulation of 10,000 hours of service. The
optionalwarranty is limited to defects in major components (rotors,
housings,gears and bearings), and is automatically available when the
followingconditions are met:
1.The original airend is returned assembled and unopened.
2.Submissionsof proof that Ingersoll–Rand fluid, filters and
separatorshave been used. Refer to the Operation and Parts manual
for the correct fluids, filters and separator elements required.
3.Submissionsof proof that maintenance intervals have been
followed.

FOREWORD
3
P90 P101 P110 P130
HP95 P150 P180 HP140
WARRANTY TIME *BARE AIREND **AIREND COMPONENTS
STANDARD 2YRS / 4,000HRS 100% PARTS & LABOUR 100% PARTS & LABOUR
OPTIONAL 5YRS / 10,000HRS 100% PARTS & LABOUR 0%
*BARE AIREND – pertains to major airend parts (rotors, housings,
gears and bearings).
**AIREND COMPONENTS – pertains to auxiliary attachments to the
bareairend (drive coupling, seals, pumps, valves, tubes, hoses, fittings
and filter housing).
Pro–TecCompressor Fluids are available from your local
Ingersoll–Randbranch or distributor.
Where climatic conditions dictate that the other Ingersoll–Rand
CompressorFluids (XHP505 or Performance 500) must be used, the
extended warranty will apply if the above conditions are met.

ISO SYMBOLS 4
P90 P101 P110 P130
HP95 P150 P180 HP140
GRAPHIC FORM AND MEANING OF ISO SYMBOLS
Prohibition / Mandatory Information / Instructions Warning
WARNING: Electrical shock risk.WARNING – Pressurised vessel. WARNING – Hot surface.
WARNING – Pressure control. WARNING – Corrosion risk. WARNING – Air/gas flow or Air discharge.
X,XBAR
WARNING – Pressurised component or
system. WARNING – Hot and harmful exhaust gas. WARNING – Maintain correct tyre pressure.
(Refer to the GENERAL INFORMATION
section of this manual).
0C
WARNING – Flammable liquid.WARNING – Before connecting the tow bar
or commencing to tow consult the
operation and maintenance manual.
WARNING – For operating temperature
below 0C, consult the operation and
maintenance manual.

ISO SYMBOLS5
P90 P101 P110 P130
HP95 P150 P180 HP140
WARNING – Do not undertake any
maintenance on this machine until the
electrical supply is disconnected and the air
pressure is totally relieved.
WARNING – Consult the operation and
maintenance manual before commencing
any maintenance.
Do not breathe the compressed air from this
machine.
Do not remove the Operating and Maintenance
manual and manual holder from this machine. Do not stack. Do not operate the machine without the guard being fitted.
Do not stand on any service valve or other
parts of the pressure system. Do not operate with the doors or enclosure open. Do not use fork lift truck from this side.
XX
km/h
Do not exceed the trailer speed limit. No naked lights. Do not open the service valve before the
airhose is attached.
Use fork lift truck from this side only. Emergency stop. Tie down point