Ingersoll-Rand DEP Series User manual

Refer All Communications to the Nearest
Ingersoll–Rand Office or Distributor.
Ingersoll–Rand Company 1999
Printed in U.S.A.
03541968 Form 7272
Edition 3
September, 1999
INSTRUCTIONS
for
SERIES DEP PISTOL GRIP ELECTRIC
TORQUE CONTROL WRENCHES
Series DE Wrenches/Nutrunners are designed for assembly applications requiring precise
torque monitoring and control, accuracy, consistency and repeatability.
Ingersoll–Rand is not responsible for customer modification of tools for applications on
which Ingersoll–Rand was not consulted.
IMPORTANT SAFETY INFORMATION ENCLOSED.
READ ALL THESE INSTRUCTIONS BEFORE PLACING TOOL IN SERVICE OR
OPERATING THIS TOOL AND SAVE THESE INSTRUCTIONS.
IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PLACE THE INFORMATION
IN THIS MANUAL INTO THE HANDS OF THE OPERATOR.
FAILURE TO OBSERVE THE FOLLOWING WARNINGS COULD RESULT IN INJURY.
Disconnect the Power Cord from the receptacle before performing any maintenance on this tool.
This symbol is to alert the user and service personnel to the presence of
uninsulated dangerous voltage that will cause a risk of electric shock.
This symbol is to alert the user and service personnel to the presence of important
operating instructions that must be read and understood to prevent personal injury,
electrical shock or damage to the equipment.
WHEN USING ELECTRIC TOOLS, BASIC SAFETY PRECAUTIONS SHOULD
ALWAYS BE FOLLOWED TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK
AND PERSONAL INJURY, INCLUDING THE FOLLOWING.
PLACING TOOL IN SERVICE
•Use only with Ingersoll–Rand Series Controllers.
•Always operate, inspect and maintain this tool in
accordance with all regulations (local, state, feder-
al and country), that may apply to hand held/hand
operated electric tools.
•Inspect tool cords periodically and if damaged,
have them repaired by an authorized service
facility.
•Do not remove any labels. Replace any damaged
label.
USING THE TOOL
•Always wear eye protection when operating or
performing maintenance on this tool.
•Always wear hearing protection when operating
this tool.
•Power tools can vibrate in use. Vibration, repeti-
tive motions, or uncomfortable positions may be
harmful to your hands and arms. Stop using any
tool if discomfort, tingling feeling or pain occurs.
Seek medical advice before resuming use.
•Guard Against Electric Shock. Prevent body con-
tact with earthed or grounded surfaces. For example;
pipes, radiators, ranges, refrigerator enclosures.
•Don’t abuse Cord. Never carry tool by cord or yank
it to disconnect from receptacle. Keep cord from
heat, oil, and sharp edges.
•Keep work area clean. Cluttered areas and benches
invite injuries.
(Continued on page 1–2)
The use of other than genuine Ingersoll–Rand replacement parts may result in personal injury, decreased tool perform-
ance and increased maintenance, and may invalidate all warranties.
Have your tool repaired by a qualified person. This electric tool is in accordance with the relevant safety requirements.
Repairs should only be carried out by qualified persons using original spare parts, otherwise this may result in consider-
able danger to the user.
Repairs should be made only by authorized, trained personnel. Consult your nearest Ingersoll–Rand Authorized
Servicenter.

1–2
FAILURE TO OBSERVE THE FOLLOWING WARNINGS COULD RESULT IN INJURY.
USING THE TOOL (Continued)
•Consider work area environment. Don’t expose
power tools and chargers to water. Keep work area
well lighted. Do not use tool in explosive or flam-
mable atmospheres.
•Keep bystanders and children away. Do not permit
unauthorized personnel to operate this tool, or touch
tool or cord.
•Store idle tools. When not in use, tools should be
stored in a dry, high or locked up place, out of reach
of children.
•Don’t force tool. It will do the job better and more
safely at the rate for which it was intended.
•Use the right tool. Do not force a small tool or at-
tachment to do the job of a heavy–duty tool.
•Do not use a tool for a purpose for which it is not
intended. Example: Do not use a screwdriver as a
drill.
•Dress properly. Do not wear loose clothing or jew-
elry. They can be caught in moving parts. Rubber
gloves and non–skid footwear are recommended
when working outdoors. Wear protective hair cover-
ing to contain long hair.
•Secure work. Use clamps or a vise to hold work.
Operators often need both hands to perform job func-
tions.
•Don’t overreach. Keep proper footing, balance, and
a firm grip on the tool at all times.
•Maintain tools with care. Keep tools clean for bet-
ter and safer performance. Follow instructions for
lubricating and changing accessories. Inspect tool
cords periodically and if damaged, have them re-
paired by an authorized service facility. Inspect ex-
tension cords periodically and replace if damaged.
Keep handles dry, clean, and free from oil and grease.
•Remove adjusting keys and wrenches. Form habit
of checking to see that keys and adjusting wrenches
are removed from tool before turning it on.
•Avoid unintentional starting. Don’t carry tool with
finger on switch.
•Do not drop or abuse the tool.
•Whenever a tool is not being used, position the
Power Switch to the “OFF”position and unplug
the power cord.
•Stay alert. Watch what you are doing. Use common
sense. Do not operate tool when you are tired.
•Check damaged parts. Before further use of the
tool, a guard or other part that is damaged should be
carefully checked to determine that it will operate
properly and perform its intended function. Check
for alignment of moving parts, binding of moving
parts, breakage of parts, mounting, and any other
conditions that may affect its operation. A guard or
other part that is damaged should be properly re-
paired or replaced by an authorized service center
unless otherwise indicated elsewhere in this operation
manual.
•Have defective switches replaced by an authorized
service center.
•Do not use the tool if the switch does not turn it on
and off.
•Whenever the Angle Head is installed or reposi-
tioned, the Throttle Lever must be positioned so
that reaction torque will not tend to retain the
throttle in the “ON”position.
•When installing or removing the output device on
any tool, ALWAYS grasp a metal component of
the tool while tightening or loosening the Coupling
Nut or Spindle Cap. Acceptable clamping
locations include, but are not limited to, the hex on
the Gear Case, the Tool Hanger, the Torque Reac-
tion Arm or any metal Mounting Plate. NEVER
grasp the composite tool body or handle in vise
jaws to restrain the torque of the Coupling Nut or
Spindle Cap. Such practice will result in damage
to the tool.
•Do not use power units and gear trains that exceed
the capability of the output device.
•The Tube Nut Attachment has an opening on the
front side for construction and application pur-
poses. DO NOT, under any circumstance place
your fingers in this opening.
•The Torque Reaction Bar must be positioned
against a positive stop. Do not use the Bar as a
dead handle and take all precautions to make cer-
tain the operator’s hand cannot be pinched be-
tween the Bar and a solid object.
•When operated continuously for long periods of
time, Series D Nutrunners may become hot at the
spindle end of the tool. Take all precautions neces-
sary to avoid skin contact with the hot surfaces.
Prolonged contact may result in burns.
•All Series D Torque Control Wrenches and Nu-
trunners with reverse capability have rotational
arrows molded into the housing in the area of the
reversing mechanism. When the direction switch-
ing device is positioned nearest the molded circu-
lar arrow with an “F”in the center, spindle rota-
tion will be forward or clockwise direction. When
the direction switching device is positioned nearest
the molded circular arrow with an “R”in the cen-
ter, spindle rotation will be reverse or counter-
clockwise direction.
•Use only impact sockets and accessories. Do not
use hand (chrome) sockets or accessories.

1–3
WARNING LABEL IDENTIFICATION
Always wear eye protection
when operating or perform-
ing maintenance on this
tool.
WARNING WARNING
Always wear hearing
protection when operating
this tool.
Always turn off the electrical
supply and disconnect the
power cord before installing,
removing or adjusting any
accessory on this tool, or
before performing any
maintenance on this tool.
WARNING
WARNING
Do not use damaged, frayed
or deteriorated power cords.
WARNING
Keep body stance balanced
and firm. Do not overreach
when operating this tool.
WARNING
INDOOR USE ONLY.
WARNING
The Torque Reaction Bar must
be positioned against a
positive stop. Do not use the
Bar as a dead handle and take
all precautions to make certain
the operator’s hand cannot be
pinched between the Bar and
a solid object.
Powered tools can vibrate in
use. Vibration, repetitive mo-
tions or uncomfortable posi-
tions may be harmful to your
hands and arms. Stop using
any tool if discomfort, tingling
feeling or pain occurs. Seek
medical advice before resum-
ing use.
WARNING Do not carry the tool by
the cord.
WARNING

MANUAL AND VIDEO AVAILABLE
Ingersoll–Rand has a manual and video available which provides a better understanding of the relationship between these
tools and proper torque tension. To obtain a copy, contact your nearest Ingersoll–Rand Distributor and request the
following items:
“Torque Tension and Tools”(Manual) Form No. 52074
“Torque Tension and Tools”(Video) Form No. VCR–101/
ERGONOMIC INFORMATION
The Series D Torque Control Wrenches incorporate the latest features in ergonomic design. Ingersoll–Rand has a number
of informational items available that explain why tools having an ergonomic design are beneficial in the work place and to
the worker. Following is a list of available items:
MANUAL AND VIDEO AVAILABLE
“Ergonomics: Design for a Better Work place”(Manual) Form No. 52070
“Ergonomics: Design for a Better Work place”(Video) Form No. VCR–100
POSTERS AVAILABLE
Ergonomics Poster –Series #2 Form No. 52109
Ergonomics Poster –Series #1 Form No. 52108
To receive any of the above listed ergonomic informational items, contact:
ERGONOMICS
c/o INGERSOLL-RAND COMPANY
P.O. BOX 1776
LIBERTY CORNER, NJ 0793
SAVE THESE INSTRUCTIONS. DO NOT DESTROY.