Ingersoll-Rand PD05P Series User manual
2005 CCN 15250376
&(800) 276-4658 FAX (800) 266-7016
INGERSOLL-RAND COMPANY
OPERATOR’S MANUAL PD05P-X-X-B
RELEASED: 9-13-05
REVISED:
(REV. 01)
INCLUDING: OPERATION, INSTALLATION & MAINTENANCE
1/2” DIAPHRAGM PUMP
1:1 RATIO, NON-METALLIC
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
SERVICE KITS
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PUMP DATA
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MODEL DESCRIPTION CHART
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!&4151516;;< =
OPERATING AND SAFETY PRECAUTIONS
/!2 7-!/(-! -! ** :( -- 8! ->7? -! /? !,/'
/5/((8/ /((7/
( (9
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:@!7( /((7/
WARNING /5/((8/ /((7/' " 1
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WARNING ( (9' "
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!&415!(155516 !&415/(155516 ,+ "
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WARNING /5*(- :@!' " 1
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CAUTION 8 "" "+
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CAUTION + "1
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NOTICE 13 + '
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30 F(" (BD - G HCI%I1%2 F! D -
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WARNING
CAUTION
NOTICE
J :) "" " "
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;;C =!&4151516
GENERAL DESCRIPTION
& #'$&'-( $)($ ! &#-& >)( #>< >% ' D '#
$!!) '% ' 2' '%- ('#' "($'#2##< $#%! '>'#'2
& ( '% $#% "&' $)($! ') !' !#!'%
!#-% ()' '# ( 9 )# !"#%!
# $' )2 #'$&'-( $)($! )##E ' $!!) #%#' #%
& '# "&'(2! '%'< "' !)"#% '% $!##> )# $!!)
#% & )# "&'(2! 2' "&"4! #%!) ' $!##> D )#
)($ "<"#%- D# 2-#% '! '# $!!) #! '$$# '% # D# "%#%)
$)($ '% 4$ )$ D#& & ('% D# 2)# '% ('#%'#% #% $!
!) '% D# !$ "<"#%- %" (':#()( #% $!!) #! '"& ,#!
$%!#%- >#" "!. '% D# !)( $)($#%- '! %
AIR AND LUBE REQUIREMENTS
WARNING /5/((8/ /((7/' "
2 A '
# "'$'2 ##%- ) $'#"! '- &'% (#"%! !&)
2 )! % & '# !)$$< & #! % )2#"'#% ?)# & &'%
& 01 #%- )2#"'% D&#"& #! '$$# )#%- '!!(2< $'#
)2#"' '# #! $!% ('4 !) &' # #! "($'#2D#&&01
#%-! '% !'! #% & '# ( !"#% & $)($
OPERATING INSTRUCTIONS
D'<! )!& & $)($ D#& ' !>% "($'#2 D#& & ('#'
2#%- $)($ # & ('#' 2#%- $)($ #! !)2F" 0!#%- )$1
D&% % #% )! ' $# #(
#!"%%" & '# !)$$< ( & $)($ # # #! 2 #%'"#> ' D
&)!
& ) ('#' >)( #! ->% % %< 2< & '# !)$$< 2)
'! 2< & ('#' !)$$< '>'#'2 ' & #% & ('#' !)$$<
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G&% & #'$&'-( $)($ #! )! #% ' " , #%.
!#)'#% # #! "((% &' ' 0&"4 ='>1 2 #%!' ' &
'# #%
3") & #'$&'-( $)($ -! ' !)#'2 !)'" #%!)
'-'#%! '('- 2< >#2'#%
MAINTENANCE
'#% 03(' '!1 ' #%#"' D&#"& !&) 2 '>'#'2
'! $'# '% )"#% D% #(
># ' "'% D4 !)'" $" !%!##> #%%' (>#%-
$'! ( "%'(#%'#% ( # '% #-% (' )#%- !>#"
#!'!!(2< '% '!!(2<
5$ - "! !>#" '"#>#< '% #%") $)($ #% $>%
#> ('#%%'%" $-'(
3>#" 5#! ' '>'#'2 !>#" D !$'' #'$&'-( )($
)%"#%!B 3 + ;6A 3 & ;)# 3"#%
#! #># )& ('"& <$#"' '"#> 6 3
TYPICAL CROSS SECTION
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< %'% =#%' -#! '('4! & )% ($'%< 5<%'#! ' -#! '('4 %D' $
3'%$% #! ' -#! '('4 %!'% ($'%< #"%! >'%" '!( 3<!(! 6 6)2#$'#! ' -#! '('4 6)2#$' #>#!#% ,;#!4 &!.
MATERIAL CODE
HI J )(#%)(
HI J ##
HI J "'
HI J
H@I J @)%'2 "'
H@;I J @'!! ;# <%
HI J <
H5I J =; ,5<%'.
HI J <$$<%
H3I J 3'%$%
H33I J 3'#%!! 3
HI J ; ,%.
HAI J <)&'%
H=I J =#%
!&4151516;;K =
PARTS LIST / PD05P-X-X-B FLUID SECTION
ICLK<L155 *7! (/- (/8/ 9( "0 6 6** -2 155 " +2 ! ( !:, -2
155 " + %H +2 %KK2 %LK HK<LI *+ I'
(/ -(
!&4155(155516
6** -(
!&4155(155516
F<%D F<<D C#KD ''
1555 ( M NO 1555 6 M NO 1555 6 M NO
1!55 HIC=41< K N!O 155 HC%&&1/ K N(O 155 HC%&&1K K NO
1955 HIC=41C K N9O 155 HC%&&1 K N:O 1575 HC%&&1= K N7O
155 HIC=41% K NO 15,5 HC%&&1< K N6O 1585 HC%&&1C K N8O
1(55 H4H%L1% K N((O 15(5 HCK%&1% K N((O
!:, -( !&4155(155516
(/8/ 9 FLD F=D
FLD
FLD
F%HD
1555
55 J 6
155 J ! ! M NO ! M NO
FD
C#C<D %14#%ID '' M NO
155 ICLK<L15 HCKI4 < N(O PPPPP PPP PPP HCLIC K N/O
155 ICLK<L15 HCKI41H < N:O PPPPP PPP PPP ?C<41%<< K N6O
155, ICLK<L15, HCKI41, < N6O PPPPP PPP PPP ?C<41%<< K N6O
155 ICLK<L15 HC%%% < NO HCKI4 < N(O HC<I4 K NO
1557 ICLK<L157 HC%%< < N7O PPPPP PPP PPP HC%%H K N7O
1558 ICLK<L158 HC4=%1C < N8O PPPPP PPP PPP ?C<L1%<< K N8O
-*! # *7! -( !&4155(155516
8! 9 ,+ "
!&415(1 !&415(1 !&4159(1 !&415*(1 !&415!(1 !&415/(1
!" ) M -' NO -' NO -' NO -' NO -' NO -' NO
I ! - 4#%ID 1 %= < HC%&C1L NO HC%&C1L NO HC%&C1K N9O HC%&C1K N9O HC%&C1C N!O HC%&C1C N!O
%4 < H4LC<1% NO H4LC<1% NO H4LC<1C N9O H4LC<1C N9O H4LC<1< N,O H4LC<1< N,O
KC , ( % PPPPP PPP PPPPP PPP PPPPP PPP PPPPP PPP H<H4I1% N((O H<H4I1% N((O
4L , 9 +
% PPPPP PPP PPPPP PPP PPPPP PPP PPPPP PPP II==41% II==41%
I& -'''' % H4LCK1L NO H4LCK1% NO H4LCK1H N9O H4LCK1C N9O H4LCK1= N,O H4LCK1< N,O
6( % H4LCK1%& NO H4LCK1K NO H4LCK1%< N9O H4LCK1I N9O H4LCK1%% N,O H4LCK14 N,O
I% -'''' % H4LCC1L NO H4LCC1% NO H4LCC1H N9O H4LCC1C N9O H4LCC1= N,O H4LCC1< N,O
6( % H4LCC1%& NO H4LCC1K NO H4LCC1%< N9O H4LCC1I N9O H4LCC1%% N,O H4LCC14 N,O
IC -'''' C PPPPP PPP HC=HL1% NO PPPPP PPP HC=HL1C N9O PPPPP PPP HC=HL1< N!O
6( C PPPPP PPP HIKL=1% NO PPPPP PPP HIKL=1C N9O PPPPP PPP HIKL=1< N!O
- (
!" ) M -' NO !" ) M -' NO
% " % HICLH N((O
4 ! < HKIK4 N,-O
<I 6 4#%ID 1 %= L#=D K HI%LI N((O
<L 6 4#%ID 1 %= %1%#KD <& HC&H4 N((O
<H : - 4#%ID 1 %= <& HC==I N((O
LL * < HC<IK NO
!7* -*/ # !7* 7*/ 9( ICLKK&15
8! 9 ,+ "
ICLKK&1% -''' ICLKK&1K 6( ICLKK&1C -''' ICLKK&1I 6( ICLKK&1< -''' ICLKK&14 6(
!" ) M -' NO -' NO -' NO -' NO -' NO -' NO
%L ! < H4H%K1% NO H4H%K1K NO H4H%K1C N9O H4H%K1I N9O H4H%K1< N,O H4H%K14 N,O
%= ! < H4H%41% NO H4H%41K NO H4H%41C N9O H4H%41I N9O H4H%41< N,O H4H%414 N,O
%H FD C#C<D %14#%ID '' K HC<I4 NO HC<I4 NO HC<I4 NO HC<I4 NO HC<I4 NO HC<I4 NO
03(' '!1 4$ &! #(! % &'% #% '##% & 3>#" 5#! '! $'# '% )"#% D% #(
;;4 =!&4151516
PARTS LIST / PD05P-X-X-B FLUID SECTION
LUBRICATION / SEALANTS
C
:/
(/-
(// ,/( I Q L
* !/
DIAPHRAGM BALL
/* * *
< '( '"4 ,.
## '"4 ,.
<)&'% '
3'%$% '% '%
; ,%. G&# G&#
=#% D ,. D ,.
,.
TORQUE REQUIREMENTS
-/0 ! - 8/,:/- (/-/(
'
*+ HK<LI FD 2 F7D " '
1) " + " ""
" '
%H
<%
<<
%H
<%
<<
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<I 6 4& 1 I& ' + 4'I 1 I'= -2 # .2 13 1'
<H - 4& 1 I& ' + 4'I 1 I'= -2 # .2 13 1'
= ( (
L (
8 !&4155(15516 1
" '
!&4151516;;I =
PARTS LIST / PD05P-X-X-B AIR MOTOR SECTION
" " ICLK<= (" 9'
!" ) M -' NO !" ) M -' NO
%&% 6 % HIC%4 N,O
%&C . % HI&H% N!O
%&C* . % HIC4% N!O
%&L 2 ( % HIC4C N!O
%%% A 8. ( % H4H%H N!O
%%= " < HK=LK1% N((O
%<% < HI&H< N!O
%<C (" RK 1 <& %#<D = HI&HC N((O
%<H + % ILCIL N,O
%<H / . % ILCII N,O
%C& ,B % HC%&L N(?O
%C< ,B % HI<%K1% N6O
%CK 6 %#KD 1 <& 41C#KD K HK=L% N((O
%C4 8. 6"B % HI<&K N,O
%CI 2 * % HIC4< N!O
%CL FD %#%ID %14#=D '' C ?C<41<H N6O
%C= F7D "B %#=D %D '' % HKCH4 N7O
%CH F7D "B %#=D %1L#%ID '' % HIC=C N7O
%K& 8. % HC<LI N9O
%K% 8. % HI%LC N9O
%KK F7D "B C#%ID %D '' < ?%=L1K= N6O
%II FD %#%ID %1%#KD '' % ?C<41<K N6O
%IL " %I= %IH % ILC=< N!O
%I= FD %#%ID L#%ID '' < HIK4H N7O
%IH F7D "B %#=D 4#=D '' % HIC=K N7O
%L& ( 6 % HI&H& N!O
%L% FD %#%ID %C#%ID '' < ?C<41%L N6O
%LC FD C#C<D L#=D '' < ?C<41%%4 N6O
%LK FD C#C<D %%#C<D '' < ?C<41%&4 N6O
<&& ,B % HICIK N6O
<&% % HC%%& NO
<C< FD %#%ID C#=D '' K ?C<41%& N6O
/ 9 "
%<H2 %C& <C<
% ICLKC= PPP
*+ *1< , % HK<LI
*+ ,2 %& "B ICLC&=
6
HI J ## H@I J @'!! ;# <$$<%
HI J '2% 3 H33I J 3'#%!! 3
H5I J '(#" H3I J 3<%3'
HI J "' HAI J <)&'%
DIAPHRAGM PUMP SERVICE
,/-/* (/8/ -/(0
%!$" '% $'" $'! D#& %D $'! '! %"!!'< 64
$ !"'"&! % ('#" !)'"! '% %#"4! ")! #% 01 #%-!
! % "($ #!'!!(2< '% $'#B
*9/1 !"4 D%"& 9+1 !"4 D%"& 9/1 !"4
D%"& 9/1 % D%"& : !"D#> ?)
D%"& ,('!)#%- #%"& $)%!. 01 #%- $#"4
FLUID SECTION DISASSEMBLY
(> ,. $ ('%#
+ (> ,7. 01 #%-! ,+. !'! '% ,++. 2'!
(> ,. 2( ('%#
(> ,7. 01 #%-! ,+. !'! '% ,++. 2'!
(> ,. )# "'$!
(> ,. #'$&'-( %) ,*. ,* 9/. #'$&'-(!'% ,.D'!&
* (> ,. "%%"#%- ( '# (
/ ')< (> ('#%#%- ,. #'$&'-( %) ,*. ,* 9 /. #'
$&'-(! '% ,. D'!& ( ,. "%%"#%- % (' !)
'" "%%"#%-
FLUID SECTION REASSEMBLY
'!!(2 #% >!
6)2#"' ,. "%%"#%- D#& 6)2#$' ?)#>'% 01 #%-
)2#"'%
%!' ,. D'!&! D#& # "&'( D' #'$&'-(
G&%$'"#%-% #'$&'-(! #%!' & 7 3'%$%#
'$&'-( 2&#% & % #'$&'-(
AIR MOTOR SECTION SERVICE
(." . 1 %' 8.2 <' A 8.'
# 3"#% 3>#" #! "%#%) ( ;)# 3"#% $'#
PILOT VALVE DISASSEMBLY
(> ,+. !"D! '!#%- ,. ">! ,+. D'!&! ,/.
'")' $#%! '% ,*. $# $#!%
+ (> ,*. !$ 2)!&#%- '% #%!$" #%% 2 2)!&#%-
'('-
PILOT VALVE REASSEMBLY
'% '% )2#"' $'! % 2#%- $'" ( !>#" 4#
+ !!(2 ,*. 01 #%-! ,*. 2)!&#%- '% '!!(2 2)!&#%-
#% ,. "% 2<
6)2#"' '% '!!(2 ,*. $# $#!% '!!(2< #%,*. 2)!&
#%-
!!(2 ,* '% *. 01 #%-! '% ,+. D'!&! ,. ">
! &% #%! ,/. '")' $#%! &)-& '!!(2<
!!(2 ,. 0A1 ")$! ,% & #$ #"#%. '% ,. ">!
,. "% 2< !")#%- D#& ,+. !"D! B #-&% ,+.
!"D! #% 2! , / (.
MAJOR VALVE DISASSEMBLY
A%&' ,. 2! '!#%- ,+7. () '!!(2<
+ ) ,. >'> 2"4 '% "($%%! ( ,. "% 2<
(> ,+. -'!4 ,. >'> $' '% ,. >'> #%! (
,. >'> 2"4
(> ,. 2! '!#%- ,* '% . $)-! '% ,. !$
;;L =!&4151516
PARTS LIST / PD05P-X-X-B AIR MOTOR SECTION
* 8*8/ (
K
TORQUE REQUIREMENTS
-/0 ! - 8/,:/- (/-/('
%CK 3 %4 1 <& ' + %'L 1 <'C -2 %& 2 13
%4 1 <& ' + %'L 1 <'C -'
%<C 3 K 1 I ' + &'K4 1 &'I= -'
%C4
%CL
%CI
%%%
%LK
%C<
%CK
%II
%C=
%CH
%CL
%<H
%KK
%&C
%<C
%LC %<%%%=
%&L
%K% <&& %&%
%K&
%<H%C& <&%
ICLKC=
%<C
%&C*
%KK %IH %I= %L% %%=
%IL%<%%LK %L&
%LC
> 8*8/
* 8*8/ (
LUBRICATION / SEALANTS
*+ HK<LI FD 2 F7D " '
<C<
MAJOR VALVE REASSEMBLY
!!(2 %D ,7 '% /. 0A1 ")$! % ,. !$ *( 7(
/ /: :/'
+ !!(2,*. 01 #%-! ,. '- $)-
!!(2 ,* '% . 01 #%-! ,*. !(' $)-
%! ,. !$ #% ,. '- $)- & #%! ,. '- $)-
#% ,. >'> 2"4 2#%- !) & ,. !$ #! ' '""$
,. >'> #%!
!!(2 ,*. !(' $)- #% ,. >'> 2"4
!!(2 ,. >'> #%! '% ,. >'> $' ,. >'>
2"4 B !!(2 ,. >'> #%! D#& 0#!&1 !# D'
,. >'> $' !!(2 ,. >'> $' D#& #%##"'#%
D' ,+. -'!4
* !!(2 ,+ '% +. -'!4! ,. >'> 2"4 '% ,+7. ()
'!!(2< ,. "% 2< !")#%- D#& ,. 2! B
#-&% ,. 2! + #% 2! ,* + (.
!&4151516;;= =
TROUBLE SHOOTING
" " '
&"4 #'$&'-( )$)
&"4 #-&%!! ,. #'$&'-( %)
6++ " "'
&"4 "%%"#%! !)"#% $)(2#%-
&"4 01 #%-! 2D% #%'4 ('%# '% )# "'$!
&"4 #-&%!! ,. #'$&'-( %)
+ B'
&"4 0A1 ")$! % ,. !$ #% ('F >'>
&"4 ,. >'> $' '% ,. #%! D'
&"4 ,7. 0A1 ")$ % ,*. $# $#!%
* .'
&"4 '# !)$$<
&"4 $)-- ) &!
; & $)($ $#( #! # ()! 2 ()% #% & >#"' $!#
#% ! &' & 2'! D# "&"4 2< -'>#<
&"4 $)($ "'>#'#% !)"#% $#$ !&) 2 !#E ' '! '!
'- '! & #% &' #'( & $)($ $$ D # &#-&
>#!"!#< )#! ' 2#%- $)($ 3)"#% &! ()! 2 %%"
'$!#2 <$ "'$'2 $)#%- ' &#-& >'"))(
&"4 ' F#%! % #%'4 ('%#! '% !)"#% "%%"#%! &!
()! 2 '##-&
%!$" & $)($ !# 2F"! -- #% & #'$&'-( "&'(2
& !' ''
DIMENSIONAL DATA
#(%!#%! !&D% ' %" %< &< ' !&D% #% #%"&! '% (##(! ,((.
4D %<L'&
%&1L#=D
<L4'L
%&D <4K'&
4#%ID (
=
%&1%#%ID
<44'&
ID %4<'K
I14#%ID
%4H'H
%1H#%ID
CH'L
<D
4&'=
%#K 1 %= ''' (/ (
I1<C#C<D %L&'I
=1<L#C<D <<K'C
4
C#=D H'4 K1L#=D %<C'=
41%#<D %CH'L %14H#IKD K='= C1C#C<D
L='C
I'%IKD %4I'I
FD
F6D
FD
FD
F6D
FD F6D
!&415(155516 %#< 1 %K -'''' 1 % %#< 1 %K -'''' 1 %
!&4165(155516 %#< %#< 1 %K 6(2 %#< %#< 1 %K 6(2
- HLHHH1%%IK
This manual suits for next models
6
Table of contents
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