Iniven IP-40 User manual

GEN-1
(INIVEN)
DIVISION OF CONOLOG CORP.
INSTRUCTION MANUAL
IP-40
POWER SUPPLY
Fig. 1. IP-40
DESCRIPTION: The IP-40 is aseries of Regulated Switching Power Supplies for use within the
INIVEN GEN 1style chassis. The IP-40 is available in awide range of input voltages: 115VAC,
125VOC, 48VOC, 24VOC each providing aregulated +12VOC.
FEATURES:
•Front panel mounted LEO which indicates status of output OC voltage.
•On/Off switch
on front panel for ease of system operation.
•Wide range of input voltages.

SPECIFICATIONS:
Input Voltages
115VAC
125VDC
48VDC
24VDC
Operating Ranges
92VAC to 138VAC
100VDC to 150VDC
38VDC to 58VDC
19VDC to 29VDC
,.
Output Voltage: +12VDC ±20% @3amps
Output Ripple: 50mV peak Max.
Efficiency: 80% at full load typical
Isolation: 5000VDC from input to output
Environmental Requirements: Temperature Range: -30 to +70 C(-22 to +158
F) Relative Humidity:
95% maximum, non-condensing at 40 C(104
F).
Physical: Weight: 2.51bs (1.134Kg) Dimensions: 1.5" (38mm) W, 5.25" (133mm) H, 13"
(330mm) 0
OPTIONS:
IP-40-XXX
IP-40R-XXX
IP-40RC-XXX
Standard Power Supply
Power Supply with Relay
Power Supply with Relay and Charging Circuit
XXX-Insert Input Voltage
SAFETY:
Standard safety precautions must be followed at all times when installing, operating,
servicing, and repairing this equipment. INIVEN/CONOLOG CORP. assumes no Iiability for
failure to observe standard or specifically noted safety requirements or to use this equipment
for purposes other than intended.
GROUNDING:
Asuitable ground is required to reduce the hazard of shock. Refer to the enclosed module, chassis,
and/or cabinet wiring diagram for ground connection locations.

ENVIRONMENT:
Operation of any electrical equipment in any area containing gases, fumes, wet, or damp is
apotential safety hazard. Necessary precautions should be taken.
MANUAL:
Operators and maintenance personnel should read this manual before installing the equipment
and placing it
in service. Only properly trained personnel with proper tools and equipment
should operate, maintain, repair, or service this equipment.
SHOCK:
Potentially dangerous electrical shock can occur whenever working on this product. Protective
measures and safety procedures should
be observed at all times.
NOTE:
The IP-40 Series Power Supplies Contain HIGH VOLTAGES.
00 not handle components with Power Applied to the Unit
THEORY OF OPERATION:
GENERAL: The IP-40 series of switching type supplies convert the rated input power into
+12VOC
INPUT: The input voltage, dependent upon the version purchased, is applied to the power
supply via the On/Off switch, S1. Fuse
F1 provides protection from input and output current
overloads.
EMI FILTER: Transformer T1 and associated components C1 through C5 form amulti-function
filter. This filter reduces line noise
on the power source from entering the supply as well as
filtering switching noise generated within the supply from returning to the source.
RECTIFIER:
On AC units CR1 and C6 rectifies the 60Hz power. The rectifier circuit is
omitted on OC input units.
PULSE WIOTH MOOULATOR (PWM): The PWM (U1) is powered from 15V produced by
01
and associated circuitry. Resistors R3, R4 and C12 provide asoft start for U1. The PWM
switches at a50kHz rate. The switched signal is
fed to 04 via 02 and 03. This signal then
modulates the source voltage through T2.
U3 provides the reference voltage for under and over vo!tage protection which controls op-
amp U4. Potentiometer R10 is afactory adjustment which sets the +12V level.
Voltage feedback to the PWM
is optically coupled in U2 to provide input/output isolation.
OUTPUT:
07 rectifies the +12V section of transformer T2. Output filtering is accomplished
via L 1, C18 and C19 for the 12V output.

SWl
Fig. 2. Controls &Indicators
Table 1. Controls and Indicators
DS2 Indicator, Power On, 12V output
SW1 Switch, On/Off
F1 Fuse
R10 Variable resistor, output voltage level adjustment
@ @ @ @
@@
1+12VDC DUTPUT +12VDC DUTPUT +12VDC DUTPUT
2
CDMMON
COMMON
COMMON
8. -BATTERY
(~/i)
@®
NC}
ARELAY +BATTERY
®0
NO
NC}
@0 ARELAY
NO
@@
12
(8)@ 115VAC INPUT 115VAC INPUT
14 15 - } 125VDC INPUT
-} 125VDC INPUT : } 115VAC INPUT
16 +
48VDC INPUT +
48VDC INPUT
24VDC INPUT
24VDC INPUT
@@
@@
@ @
IP-40
IP-40R
IP-40RC
Fig. 3. Terminai Block

/
INSTALLATION:
UNPACKING: This equipment may
be supplied loose, mounted in an individual chassis 'stacked
interconnected chassis, or as part of arack or cabinet. Follow the procedure for the type of system
supplied.
Loose and/or equipment mounted
in an individual chassis will be packed in its own shipping carton.
Inspect the carton for possible damage
in transit. Open each carton carefully and remove the
contents. Inspect the equipment for possible damage. Verify all items of value have been removed
prior to discarding any packing materia!.
NOTE: It is suggested the carton be retained for possible onward shipment.
Interconnected chassis or equipment supplied
in racks or cabinets will be supplied in special
boxes, wood crates, or if shipped via airride
van without any case. Inspect the crate or other
packing for possible damage in transit. Carefully remove the equipment from the container and
inspect it for possible damage. Verify ali items of value have been removed from the crate prior
to discarding any packing material and refer to the note above.
Should transit damage be found please notify INIVEN immediately.
MOUNTING: After unpacking follow the appropriate mounting procedure.
Loose module: (The following
is for new installations replacement of an existing module will have
the terminai block already mounted. Each new unit is shipped with the terminai block plugged into
the rear of the unit. There are also four 6-32 screws shipped with it to mount the terminai block to
the chassis. Locate the desired position within the chassis for which the module
is to be placed.
Viewing the chassis from the front, the recommended arrangement
is apower supply on the extreme
left then followed
by transmit and or receive modules working towards the right of the chassis.
Interconnected Chassis or equipment mounted on shipping rails
is to be mounted similar to an
individual chassis. When shipping rails are provided the equipment is to be placed near the desired
location. Remove the screws holding the shipping rails and then remove the rails. Slide the equipment
into the rack or cabinet and secure
it with proper screws for the mating hardware being used.
Tighten all screws.
Systems provided
in arack or cabinet from the factory must be secured to the floor or wall as
required. Mounting hardware is not supplied due to the various surfaces and mounting methods.
CAUTION: EQUIPMENT MOUNTED IN SWING RACK TYPE CABINETS MUST BE SECURED
TO THE MOUNTING SURFACE PRIOR TO OPENING THE SWING RACK TO PREVENT THE
CABINET FROM FALLlNG.
VENTILATION: Proper ventilation is required for most electronic equipment. Enclosed cabinets
or rooms where this equipment is mounted should be kept at temperatures within the limits of the
equipment. Operation above these limits may affect reliability.
ELECTRICAL CONNECTIONS: User connections are made via the terminai blocks on the rear
of the chassis. Each unit
in the Gen 1SERIES of equipment will contain these connections in the
instruction manual for the specific individual module.
On equipment supplied wired from the factory
or
on wired chassis and cabinets an "as supplied" drawing will be included with the equipment.
External wiring should
be in accordance with the "as supplied" drawing when supplied.

For safety reasons power on the leads to be connected to the unit are to be de-energized
during installation.
Methods of making the wiring connections to the terminai blocks vary and based on local
practice. It
is suggested number 20 AWG size insulated wire, stripped portion tinned, be used.
Approximately 1/4" of the insulation is to
be removed and inserted in the terminai block.
•Module power and tone lines may be daisychained should the application require.
•Tighten ali connections and insure exposed wires do not touch each other or the chassis.
MAINTENANCE:
ALL SAFETY PROCEDURES ARE TO BE STRICTLY ADHERED TO AND ONLY QUALlFIED
MAINTENANCE, OPERATORS, OR SERVICE PERSONNEL ARE TO PERFORM WORK ON THIS
EQUIPMENT.
L1FE THREATENING VOLTAGES AND CURRENTS ARE PRESENT WITHIN THIS
EQUIPMENT. OBTAIN ALL REQUIRED APPROVALS PRIOR TO PLACING
IN OR OUT OF
SERVICE.
If factory assistance is required INIVEN has set up atoll free number (1-800-526-3984) for
sales and service information. Should amodule require repair, please call for
an RMA number
and have the model number(s) available.

Circuit
Symbol
C1
C2, 3
C4, 5
C6
C7, 9, 14, 19,20, 25
C8
C10
C11
C12, 13
C18
R1
R2
R3
R4
R5
R6
R7
R8
R9
R10
R11
R12, 13
R15
R17
R19
R20
CR1
01
02, 8
03
07
OS1
01
02
03
U1
U2
U3
U4
SW1
T1
T2
L1
F1
Table 1. Replaceable parts Ip·40
Description
CAPACITORS:
Capacitor, metalized polycarbonate, .1 uF, 300V,+/ 5%
Capacitor, ceramic,
.001 uF, 6KV,+/20%
Capacitor, metalized polycarbonate, .39uF, 300V, +/5%
Capacitor, electrolytic, 220uF, 250V, +/20%
Capacitor, ceramic,
.1 uF, 100V, +/10%
Capacitor, tantulum,
10uF, 35V, +/20%
Capacitor, ceramic, 330pF, 1
KV, +/10%
Capacitor, polystyrene, .0027uF, 100V, +/3%
Capacitor, tantalum, 4.7uF,
35V, +/20%
Capacitor, electrolytic, 2200uF,
25V, +/-20%
RESISTORS:
Resistor, carbon, 51 K, 1watt, +/5%
Resistor, metal film, 8.2K, 1/4 watt, +/1 %
Resistor, carbon, 22K, 1/4watt, +/5%
Resistor, carbon, 68K, 1/4watt, +/5%
Resistor, carbon, 4.7K, I/4watt, +/5%
Resistor, carbon, 10K, 1/4watt, +/5%
Resistor, carbon, 100K, 1/4watt, +/5%
Resistor, carbon,
5.1 K, 1/4 watt, +/5%
Resistor, metal film, 10.5K, 1/4watt,
+/1 %
Potentiometer
Resistor, metal film, 6.04K, I/4watt,
+/1 %
Resistor, metal film, 8.25K, 1/4watt, +/1%
Resistor, carbon, 560n, 1/4watt, +/5%
Resistor, carbon, 510n, 1/4watt, +/5%
Resistor, carbon, 240n, 1/2watt, +/5%
Resistor, carbon, 1n 1watt, +/5%
SEMICONDUCTORS:
Rectifier, full wave bridge
Oiode, Zener,
16V, 5watt
Oiode
Oiode, Fast Switching
Oiode
LEO, Red
Transistor, NPN
Transistor
Transistor
IC, Pulse Width Modulator
Optic Isolator
IC, Precision Voltage Reference
IC, Operational Amplifier
MISCELLANEOUS COMPONENTS:
Switch, SPST Panel Mount
Inductor
Transformer
Inductor
Fuse,
2A
INIVEN Part
Number
MPC32G104J
0102M66Z5UUABEM
MPC32G394J
LLK2E221 MHSA
CMX7RE104K
OT35V106M
0331 K20Z5FNAAEM
PS32E272H
OT35V475M
UVX1 E222MHA
RCF32J513
RN5508201 F
RCF07J223
RCF07J683
RCF07J472
RCF07J103
RCF07J104
RCF07J512
RN55C1052F
3299W-1-102
RN55C4751F
RN5508251F
RCF07J561
RCF07J511
RCF20J241
RCF32J1R
3N256
1N5353B
MUR1100E
1N914
MUR1610CT
550-0101-003
MJH16002
2N4401
2N4403
MC34060
4N36
REF-02CZ
TL081CP
XR116AOO
E3495A
CC2153-00
CC2018-01
3AG-2AMP

NOTES

NOTES

WARRANTY AGREEMENT
We hereby certify that the INIVEN product line carries awarranty for any part which
fails during normal operation or service for
12 Years. Adefective part should be returned
to the factory, shipping charges prepaid, for repair f.o.b. Somerville, New Jersey.
In case
INIVEN cannot promptly return the unit to you, it will endeavor to provide aloaner until
the repair or replacement
is returned to you. Any unauthorized repairs or modifications
will void the warranty. This warranty is contingent upon the commercial availability of parts
as purchased by INIVEN. However,
in the event that failure is less than two years from
the date of delivery of the product, INIVEN will accept full responsibility.
INIVEN 5
Columbia Rd. Somerville, NJ 08876
PRINTED
IN U.S.A.
INIVEN TM 5Columbia Rd. Somerville, NJ 08876
908-722-3770
FAX [phone]