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  9. Insinger TRAC 321-2 RPW User manual

Insinger TRAC 321-2 RPW User manual

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❏ Stainless steel steam coil
tank heat
❏ Pressure reduction valve
and line strainer
❏ Steam booster
❏ Electric booster
❏ Security package
❏ S/S front enclosure panel
❏ Chemical sanitizer injector
package for low temperature
operations
❏ Insulated hood and doors
❏ Door activated drain closers
OPTIONAL ACCESSORY EQUIPMENT
STANDARD EQUIPMENT
Item #_____________
CSI - 11400
TRAC 321-2 RPW
AUTOMATIC DOUBLE TANK
TRAY WASHER
6245 State Road
Philadelphia, PA 19135-2996
215-624-4800
215-624-6966 FAX
800-344-4802
www.insingermachine.com
DESIGN
Automatic Conveyor, double tank tray washer with recirculating
prewash and wash, and fresh water final rinse. Capacity is 528
trays per hour (based on a 15” tray). Designed for left or right
hand conveyor travel, as specified.
● Tank heat: 15 KW electric
immersion heater or
steam injector
● Capillary thermometer for
prewash and wash
● In-line thermometer for final rinse
● Vacuum breaker on all
incoming lines
● Manifold cleanout brush
● Inspection doors
● S/S frame, legs and feet
● SureFireTM Start-Up and
Check-Out Service
● Automatic tank fill
● Vents with adjustable
damper controls
● Low water protection
● Detergent connection provision
● Single point electrical connection:
motors, controls and heaters
● Top mounted control panel
(NEMA 12)
● Simplified scrap screen design
● Door safety switches
● Standard frame drip proof motors
● Tray unload table
● Override switch for de-liming
3M 09/06 PRINTED IN USA
Information and specifications subject to change without notice
Note: For all rough in connections see Installation and Layout Detail Drawing.
SPECIFICATIONS
CONSTRUCTION - Hood and tank constructed of 16 gauge 18-8 type 304 S/S. Hood unit of all welded seamless construction.
S/S frame, legs and feet. All internal castings are non-corrosive lead free nickel alloy, bronze or S/S investment.
DOORS - Two large die formed 18-8 type 304 S/S front inspection doors riding in all S/S channels. A triple ply leading edge on the
door channels made of S/S with no plastic or nylon sleeves or liners used. Two intermediate S/S door-safety stops on each door.
CONVEYOR - One S/S roller conveyor chain with tray cradles. Width between guide rails is factory adjustable from 1.5” to 3.7”.
Conveyor accommodates trays up to 15” high. Conveyor drive system includes direct drive gear motor with frictionless, trouble-free
overload system continuously running. Trays conveyed automatically through washing and rinsing systems powered by an indepen-
dent conveyor motor.
PUMPS - Centrifugal type “packless” pump with a brass petcock drain. Construction includes ceramic seal and a balanced cast
impeller on a precision ground stainless steel shaft. All working parts mounted as an assembly and removable as a unit without
disturbing pump housing. 2 HP wash motor, and 1/2HP prewash motor, standard horizontal C-face frame, drip proof, internally
cooled with ball-bearing construction.
CONTROLS - Top-mounted control cabinet, NEMA 12 rated with heat insulation provided between hood and control cabinet, housing
motor controls and overload protection, transformer, contactors and all dishwasher integral controls. All controls safe low voltage 24 VAC.
ENERGY SAVER - Electric photo-eye automatically operates the final rinse solenoid only when a tray passes, saving water and
energy. The eye also activates an adjustable timer control. If no tray passes during the set time, the machine shuts down.
SPRAY SYSTEM - Prewash, wash and final rinse spray systems are made of 18-8 type 304 stainless steel pipe. Prewash and
wash assemblies removable without the use of tools.
PREWASH - Four wash arms threaded into S/S manifold. (2 on each side on conveyor). Each pipe designed with 8 high pressure
action cleansing slots. The slots are precision milled for water control producing a fan spray.
FINAL RINSE - Eight nozzle assemblies on either side of conveyor threaded into S/S pipes. Nozzle assemblies produce a fan
spray reducing water consumption, maximizing heat retention.
DRAIN-Drain valves externally controlled. Overflow assemblies with skimmer caps are removable without use of tools for drain line
inspection. Heaters protected by low water level control.
UNLOAD TABLE - A stainless steel tray unload table receives clean trays. Table constructed with guide rails which ease the trays
onto table.
TRAC 321-2 RPW
CSI - 11400
Capacity
per hour
Final rinse
consumption
at 20 psi min.
Exhaust
requirements Peak rate
drain flow
Shipping
weight Current draw
amps Steam Electric
Tank capacity Motor size Electric usage Final rinse
peak flow
at 20 psi min.
528 trays
248 gals./hr.
100 CFM Load
300 CFM Unload 14 gals./min. 800 lbs.
10.3 gals. (prewash)
22.5 gals (wash)
1/2 hp (prewash)
2 hp (wash)
1/15 hp (conveyor)
15 kw wash tank
27 kw booster 40° rise
45 kw booster 70° rise 54 lbs./hr tank 4.1 gals./min.
Steam
consumption
at 20 psi min.
208/3/60 .............. 10.9
................
52.5
240/1/60 ................ n/a
.................
n/a
240/3/60 .............. 10.0
................
46.1
380/3/50 ................ 6.0
................ 2
8.8
480/3/60 .................
5.0 ................
23.0