Intel SC5000 User manual

Intel®SC5000 Server Chassis
Subassembly Product Guide
A Guide for Technically Qualified Assemblers of Intel®Identified Subassemblies/Products
Order Number: 744708-005

ii
If an FCC declaration of conformity marking is present on the system, the following statement applies:
FCC Declaration of Conformity
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1)
this device may not cause harmful interference, and (2) this device must accept any interference received,
including interference that may cause undesired operation.
For questions related to the EMC performance of this product, contact:
Intel Corporation
5200 N.E. Elam Young Parkway
Hillsboro, OR 97124
1-800-628-8686
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to
Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful
interference in a residential installation. This equipment generates, uses, and can radiate radio frequency
energy and, if not installed and used in accordance with the instructions, may cause harmful interference to
radio communications. However, there is no guarantee that interference will not occur in a particular
installation. If this equipment does cause harmful interference to radio or television reception, which can be
determined by turning the equipment off and on, the user is encouraged to try to correct the interference by
one or more of the following measures:
•Reorient or relocate the receiving antenna.
•Increase the separation between the equipment and the receiver.
•Connect the equipment to an outlet on a circuit other than the one to which the receiver is connected.
•Consult the dealer or an experienced radio/TV technician for help.
Canadian Department of Communications Compliance Statement:
This digital apparatus does not exceed the Class B limits for radio noise emissions from digital apparatus set
out in the Radio Interference Regulations of the Canadian Department of Communications.
Le présent appareil numerique német pas de bruits radioélectriques dépassant les limites applicables aux
appareils numériques de la classe B prescrites dans le Réglement sur le broullage radioélectrique édicté par
le ministére des Communications du Canada.
Disclaimer
Information in this document is provided in connection with Intel®products. No license, express or implied, by
estoppel or otherwise, to any intellectual property rights is granted by this document. Except as provided in
Intel’s Terms and Conditions of Sale for such products, Intel assumes no liability whatsoever, and Intel
disclaims any express or implied warranty, relating to sale and/or use of Intel products including liability or
warranties relating to fitness for a particular purpose, merchantability, or infringement of any patent, copyright
or other intellectual property right. Intel products are not designed, intended or authorized for use in any
medical, life saving, or life sustaining applications or for any other application in which the failure of the Intel
product could create a situation where personal injury or death may occur. Intel may make changes to
specifications and product descriptions at any time, without notice.
†Third party brands and names are property of their respective owners.
Copyright Intel Corporation 1999, 2000. All rights reserved.

iii
Contents
1 Chassis Description
Kit Contents.......................................................................................................................... 7
Feature Summary.................................................................................................................7
Chassis Front Controls and Indicators......................................................................... 8
Chassis Back I/O Ports and Features.......................................................................... 9
Chassis Side View..................................................................................................... 10
Peripherals......................................................................................................................... 11
5.25-inch Removable Media Drive Bays.................................................................... 11
5.25-inch Hard Drive Bays......................................................................................... 11
Power Supply..................................................................................................................... 11
Checking the Power Cords........................................................................................ 12
Chassis Security................................................................................................................. 12
Monitoring.................................................................................................................. 12
Mechanical Locks...................................................................................................... 13
2 Setting Up the Chassis
Tools and Supplies Needed................................................................................................ 15
Safety: Before You Remove the Access Cover ................................................................. 15
Warnings and Cautions...................................................................................................... 15
Remove the Access Cover................................................................................................. 16
Install the I/O Shield........................................................................................................... 17
Install the Server Board Bumpers....................................................................................... 18
Install the Server Board...................................................................................................... 19
Connect Cables to the Server Board.................................................................................. 21
Install the Diskette Drive.....................................................................................................22
Hard Drives........................................................................................................................ 25
Drive Cabling Considerations..................................................................................... 25
Installing a 5.25-inch Removable Media Device......................................................... 26
Installing a 5.25-inch or 3.5-inch Hard Drive.............................................................. 29
Hot-Swap SCSI Hard Disk Drives.............................................................................. 32
Installing an Add-in Board .................................................................................................. 35
Install the Upper Foam Epac.............................................................................................. 36
Install the Access Cover..................................................................................................... 37
Install the Chassis Feet (Pedestal Mode)........................................................................... 38
3 Working Inside Your Server
Tools and Supplies Needed................................................................................................ 39
Safety: Before You Remove the Access Cover ................................................................. 39
Warnings and Cautions...................................................................................................... 39
Replacing Fans ..................................................................................................................40
Replacing a Power Supply.................................................................................................. 41
350 Watt Hot Swap Power Supply Modules............................................................... 41
350 Watt AC Power Supply Housing ......................................................................... 42
300 Watt Power Supply............................................................................................. 44

iv Intel SC5000 Server Chassis Subassembly Product Guide
Replacing the Front Panel Board........................................................................................ 46
Replacing the Hot Swap Backplane and SAF-TE Card ...................................................... 47
4 Technical Reference
Power Supply Specifications .............................................................................................. 53
Input Voltages............................................................................................................ 53
Output Voltages......................................................................................................... 53
Environmental Specifications.............................................................................................. 54
5 Regulatory Information
Regulatory Compliance...................................................................................................... 55
Safety Compliance..................................................................................................... 55
EMC Compliance....................................................................................................... 55
Regulatory Compliance Markings.............................................................................. 56
Electromagnetic Compatibility Notices................................................................................ 56
FCC Declaration of Conformity (USA) ....................................................................... 56
ICES-003 (Canada)................................................................................................... 57
VCCI (Japan)............................................................................................................. 57
BSMI (Taiwan)........................................................................................................... 58
Lithium Battery Replacement ............................................................................................. 58
Equipment Rack Precautions ............................................................................................. 59
Installation Safety Instructions................................................................................... 60
Use Only for Intended Applications............................................................................ 60
A Equipment Log and Worksheets
Equipment Log...................................................................................................................63
Current Usage.................................................................................................................... 65
300 Watt Power Supply............................................................................................. 65
350 Watt Power Supply............................................................................................. 67
B Warnings
WARNING: English (US)................................................................................................... 70
AVERTISSEMENT: Français............................................................................................. 72
WARNUNG: Deutsch ........................................................................................................ 74
AVVERTENZA: Italiano..................................................................................................... 76
ADVERTENCIAS: Español................................................................................................ 78
C Warranty
Limited Warranty for Intel®Server Chassis Subassembly Products ................................... 81
Extent of Limited Warranty................................................................................................. 81
Warranty Limitations and Exclusions.................................................................................. 82
Limitations of Liability................................................................................................. 82
How to Obtain Warranty Service ........................................................................................ 83
Telephone Support.................................................................................................... 83
Returning a Defective Product................................................................................... 84

Contents v
Figures
1. Screw Description........................................................................................................ 7
2. Front Controls and Indicators ...................................................................................... 8
3. Back Controls and Indicators....................................................................................... 9
4. Chassis Side View..................................................................................................... 10
5. Lock Loop.................................................................................................................. 13
6. Door Lock.................................................................................................................. 13
7. Removing the Access Cover...................................................................................... 16
8. Installing the I/O Shield.............................................................................................. 17
9. Rubber Bumper Placement ....................................................................................... 18
10. Installing the Server Board ........................................................................................ 20
11. Removing the Diskette Drive Carrier.......................................................................... 22
12. Installing the Diskette Drive into the Drive Carrier...................................................... 23
13. Installing the Diskette Drive/Carrier Assembly........................................................... 24
14. Removing EMI Shields .............................................................................................. 26
15. Slide Rails..................................................................................................................27
16. Installing a Removable Media Device........................................................................ 28
17. Removing a Drive Carrier.......................................................................................... 29
18. Attaching a Hard Drive to a Carrier............................................................................ 30
19. Installing a Carrier ..................................................................................................... 31
20. Removing the Air Baffle From the Drive Carrier......................................................... 32
21. SCA Hard Disk Drive and Hot Swap Drive Carrier..................................................... 33
22. Inserting a Hot Swap Drive........................................................................................ 34
23. Installing an Add-in Board.......................................................................................... 36
24. Installing the Access Cover ....................................................................................... 37
25. Installing the Chassis Feet......................................................................................... 38
26. Hot Swapping a Power Supply .................................................................................. 41
27. Replacing the 350 Watt AC Power Supply Module.................................................... 42
28. Removing the 350 Watt Power Supply Bracket ......................................................... 43
29. Replacing the 300 Watt AC Power Supply................................................................. 45
30. Replacing the Front Panel Board............................................................................... 46
31. Removing the Hot Swap Drive Carriers..................................................................... 47
32. Removing the Hot Swap Drive Bay............................................................................ 48
33. Removing the Hot Swap Backplane........................................................................... 49
34. Replacing the Hot Swap Backplane........................................................................... 50
35. SAF-TE Card and Hot Swap Backplane.................................................................... 51
Tables
1. Feature Summary ....................................................................................................... 7
2. Power Supply System Output Capability ................................................................... 53
3. Power Supply System Output Capability ................................................................... 54
4. Environmental Specifications..................................................................................... 54
5. 300 Watt Power Usage Worksheet 1......................................................................... 65
6. 300 Watt Power Usage Worksheet 2......................................................................... 66
7. 350 Watt Power Usage Worksheet 1......................................................................... 67
8. 350 Watt Power Usage Worksheet 2......................................................................... 68

vi Intel SC5000 Server Chassis Subassembly Product Guide

7
1 Chassis Description
Kit Contents
The SC5000 chassis subassembly kit includes this Product Guide; a power cord; two chassis feet;
and a box that includes six 5.25-inch external drive rails and mounting screws (Figure 1, B),
mounting screws for the chassis feet (Figure 1, D), mounting screws for the server board
(Figure 1, C), and mounting screws for IDE drives (Figure 1, A).
OM09086
A B C D
Figure 1. Screw Description
A. Flat head 6-32 x 5mm [.200]
B. Flat head M3 x 5mm [.200]
C. Hex head 6-32 x 6mm [.256]
D. Round head M4 x 8mm [.315]
Feature Summary
Table 1. Feature Summary
Feature Description
Drive Bays One 3.5-inch diskette drive bay, accessible from front.
Three 5.25-inch wide bays that are externally accessible, designed to hold
half-height standard removable media devices; two of the bays can be
converted into a single full-height bay.
Five 5.25-inch wide bays that are not externally accessible, designed to hold
half-height IDE drives.
An optional hot-swap bay for 3.5-inch hard disk drives: space for up to five
1-inch high, SCA2 hard drives.
Expansion slot covers Up to seven expansion slots can be used; every slot that does not have an
add-in board installed must have a slot cover installed.
Power supply 300 watt power factor correction (PFC) power supply, integrated cooling fan.
Detachable AC power cord.
Optional 350 watt hot-swap redundant 1+1 PFC power supply.
Cooling Two system fans inside the chassis and one power supply fan provide cooling
and airflow. The optional 350 watt power supply has two fans.

8 Intel SC5000 Server Chassis Subassembly Product Guide
Chassis Front Controls and Indicators
OM09065
H
I
B
D
A
F
J
K
L
G
C
E
M
Figure 2. Front Controls and Indicators
A. External drive bay (5¼”)
B. Power/Sleep LED
C. Network activity LED
D. Hard drive activity LED
E. General Fault LED
F. Hot swap drive carriers*
G. Internal drive bays
H. Chassis intrusion switch
I. Diskette drive bay; diskette drive shown installed*
J. Reset button
K. Power On/Off button
L. Sleep button
M. Security lock
* Items shown may not be included in the chassis.

Chassis Description 9
Chassis Back I/O Ports and Features
OM09070
HIGDCBAEF
K
J
L
M
Figure 3. Back Controls and Indicators
A. Expansion slot covers
B. VGA monitor connector*
C. Universal Serial Bus (USB) connectors
D. NIC connector
E. Serial port B, COM2
F. Parallel port
G. Serial port A, COM1
H. Keyboard/Mouse connectors
I. AC input power connector
J. Power On/Off switch*
K. Power supply failure LED (LED lit means proper
operation)*
L. Power supply*
M. Lock loop
* Items shown may not be included in the chassis.

10 Intel SC5000 Server Chassis Subassembly Product Guide
Chassis Side View
OM09068
G
B
C
A
E D
F
Figure 4. Chassis Side View
A. 5.25-inch removable media drive bays
B. Diskette drive*
C. 5.25-inch hard drive bays
D. Foam epac fan carrier
E. Main chassis
F. Server board*
G. Power supply
* Items shown may not be included in the chassis.

Chassis Description 11
Peripherals
5.25-inch Removable Media Drive Bays
The upper three bays are designed for removable media peripherals. You can install up to three
half height peripherals or one full height and one half height peripherals.
5.25-inch Hard Drive Bays
The lower five drive bays are designed for hard drives. An optional hot swap drive bay can replace
the top three of these drive bays.
3.5-inch Hot Swap Drive Bay
The optional hot swap drive bay supports up to five 3.5-inch SCA LVDS hard drives. Five carriers
are included with the system. If no drive is installed in a carrier, a plastic air baffle must be
installed to ensure proper hard drive cooling.
The hot swap drive bay accepts 1-inch peripherals that consume up to 14 Watts of power. Drives
must be specified to operate at a maximum ambient temperature of 50 ºC.
Power Supply
The SC5000 chassis comes with either a 300 watt power supply or a 350 watt 1+1 redundant
power supply.

12 Intel SC5000 Server Chassis Subassembly Product Guide
Checking the Power Cords
WARNING
Do not attempt to modify or use a supplied AC power cords if they are
not the exact type required.
The power supply cords are the main disconnect device to mains (AC
power). The socket outlet shall be installed near the equipment and
shall be readily accessible.
If a power cord supplied with the chassis is not compatible with the AC wall outlet in your region,
get one that meets the following criteria:
•The cord must be rated for the available AC voltage and have a current rating that is at least
125% of the current rating of the server.
•The connector that plugs into the wall outlet must be a grounding-type male plug designed for
use in your region. It must have certification marks showing certification by an agency
acceptable in your region.
•The connector that plugs into the AC receptacle on the power supply must be an IEC 320,
sheet C13, type female connector.
•In Europe, the cord must be less than 4.5 meters (14.76 feet) long, and it must be flexible
<HAR> (harmonized) or VDE certified cordage to comply with the chassis’ safety
certifications.
Chassis Security
To help prevent unauthorized entry or use of the server, the chassis includes two chassis intrusion
switches that can be monitored by Server Management software, a padlock loop at the rear of the
chassis, and a door lock.
Monitoring
Two chassis intrusion switches are preinstalled. When the access cover is removed or the front
bezel door is opened, the switch transmits a signal to the BMC on the server board. Server
management software can be programmed to respond to an intrusion by powering down or by
locking the keyboard, for example.

Chassis Description 13
Mechanical Locks
A padlock loop on the rear of the chassis access cover can be used to prevent access to the internal
of the chassis. A variety of lock sizes can be accommodated by the .270 diameter loop. The front
bezel has a two position lock to prevent access to the hard drives and the interior of the chassis.
OM09173
OM09077
B
A
Figure 5. Lock Loop Figure 6. Door Lock
A. Front bezel locked
B. Front bezel unlocked

14 Intel SC5000 Server Chassis Subassembly Product Guide

15
2 Setting Up the Chassis
This chapter describes how to set your server up for the first time.
Tools and Supplies Needed
•Phillips (cross head) screwdriver (#2 bit)
•Antistatic wrist strap (recommended)
•Needle-nosed pliers
Safety: Before You Remove the Access Cover
Before removing the access cover for any reason, observe these safety guidelines.
1. Turn off all peripheral devices connected to the server.
2. Turn off the server by pressing the power button on the front of the chassis. Then unplug the
AC power cord from the chassis or wall outlet.
3. Label and disconnect all peripheral cables and all telecommunication lines connected to I/O
connectors or ports on the back of the chassis.
4. Provide some electrostatic discharge (ESD) protection by wearing an antistatic wrist strap
attached to chassis ground—any unpainted metal surface—when handling components.
Warnings and Cautions
These warnings and cautions apply whenever you remove the access cover to access components
inside the server. Only a technically qualified person should integrate and configure the server.
WARNINGS
The power button on the front panel DOES NOT turn off the AC power.
To remove power from server, you must unplug the AC power cord
from the wall outlet or the chassis.
Hazardous electrical conditions may be present on power, telephone,
and communication cables. Turn off the server and disconnect the
power cords, telecommunications systems, networks, and modems
attached to the server before opening it. Otherwise, personal injury or
equipment damage can result.
Hazardous voltage, current, and energy levels are present inside the
power supply. There are no user-serviceable parts inside it; servicing
should be done by technically qualified personnel.

16 Intel SC5000 Server Chassis Subassembly Product Guide
CAUTIONS
ESD can damage disk drives, boards, and other parts. Perform all
procedures in this chapter only at an ESD workstation. If one is not
available, provide some ESD protection by wearing an antistatic wrist strap
attached to chassis groundany unpainted metal surfaceon your server
when handling parts.
Always handle boards carefully. They can be extremely sensitive to ESD.
Hold boards only by their edges. Do not touch the connector contacts. After
removing a board from its protective wrapper or from the server, place the
board component side up on a grounded, static free surface. If you place the
server board on a conductive surface, the battery leads may short out. If
they do, this will result in a loss of CMOS data and will drain the battery.
Use a conductive foam pad if available. Do not slide board over any surface.
For proper cooling and airflow, always install the access cover before
turning on the server. Operating it without the cover in place can damage
system parts.
Remove the Access Cover
Facing the front of the chassis, the access cover is on the right side for pedestal-mounted (tower)
servers, and on the top for rack-mounted servers.
1. Observe the safety and ESD precautions at the beginning of this chapter.
2. Loosen the captive thumbscrews that secure the access cover in place.
3. Slide the cover backward a short distance, until it stops.
4. Pull the entire cover outward, straight away from the chassis, to disengage the rows of tabs
from the notches in the top and bottom edges of the chassis. Set the cover aside.
OM09083
Figure 7. Removing the Access Cover

Setting Up the Chassis 17
Install the I/O Shield
✏NOTE
An ATX 2.03-compliant I/O shield is provided with the server board. The
shield is required by Electromagnetic Interference (EMI) regulations. It
minimizes EMI and ensures proper cooling of the server. If the shield does
not fit the chassis, obtain a properly sized shield from the chassis supplier.
The shield fits the rectangular opening near the power supply in the back of the chassis. The shield
has cutouts that match the external I/O connectors (e.g., keyboard and mouse).
1. Install the shield from inside the chassis. Orient the shield so that the cutouts align with the
corresponding I/O connectors on the server board. Make sure the metal fingers are on the
inside of the chassis.
2. Position one edge so that the dotted groove is outside the chassis wall, and the lip of the shield
rests on the inner chassis wall.
3. Hold the shield in place, and push it into the opening until it is seated. Make sure the I/O
shield snaps into place all the way around.
OM09079
Figure 8. Installing the I/O Shield

18 Intel SC5000 Server Chassis Subassembly Product Guide
Install the Server Board Bumpers
Peel the adhesive backing from three rubber bumpers; stick the bumpers to the chassis wall (see
Figure 9, A).
OM10344
4.0"
6.0"
3.25"
10.75"
8.0"
A
Figure 9. Rubber Bumper Placement
A. Rubber bumper

Setting Up the Chassis 19
Install the Server Board
See your server board manual and/or quick start guide for more information on how to install your
server board, processors, and memory.
✏NOTE
You should install URMs and processors before installing the server board
into the chassis.
1. Remove the top piece of foam epac from the system fans.
2. Tilt the board into the chassis I/O connector end first. Position the board so the screw holes
line up with the standoffs. There are two positioning standoffs (Figure 10, D) that extend into
the holes on the server board. These two standoffs will help you position the board correctly.
Make sure the I/O connectors stick out through the I/O shield. Make sure that the metal tabs
on the I/O shield are on top of the USB and NIC connectors, not inside.
3. Insert one screw through one of the mounting holes of the board and into a threaded standoff.
Do not tighten the screw until the next step.
4. Insert the remaining screws through the mounting holes and into the threaded standoffs. Make
sure the board is properly seated, then tighten all the screws firmly, starting with the screws in
the center of the board.

20 Intel SC5000 Server Chassis Subassembly Product Guide
OM09082
D
B
A
D
C
D
D
E
D
Figure 10. Installing the Server Board
A. Chassis
B. Serverboard
C. I/O connectors
D. Positioning standoffs
E. Screw (6-32 hex head)