Intel SC5600LX - Server Chassis - Tower User manual

Intel®Server Chassis SC5600 Service
Guide
A Guide for Technically Qualified Assemblers of Intel®identified
Subassemblies/Products
Order Number: E39533-003
Revision 1.1

Disclaimer
ii Intel®Server Chassis SC5600 Service Guide
Disclaimer
Information in this document is provided in connection with Intel® products. No license, express or implied, by estoppel or
otherwise, to any intellectual property rights is granted by this document. Except as provided in Intel’s Terms and Conditions
of Sale for such products, Intel assumes no liability whatsoever, and Intel disclaims any express or implied warranty, relating
to sale and/or use of Intel products including liability or warranties relating to fitness for a particular purpose, merchantability,
or infringement of any patent, copyright or other intellectual property right. Intel products are not designed, intended or
authorized for use in any medical, life saving, or life sustaining applications or for any other application in which the failure of
the Intel product could create a situation where personal injury or death may occur. Intel may make changes to
specifications and product descriptions at any time, without notice.
Intel server boards contain a number of high-density VLSI and power delivery components that need adequate airflow for
cooling. Intel’s own chassis are designed and tested to meet the intended thermal requirements of these components when
the fully integrated system is used together. It is the responsibility of the system integrator that chooses not to use Intel
developed server building blocks to consult vendor datasheets and operating parameters to determine the amount of airflow
required for their specific application and environmental conditions. Intel Corporation can not be held responsible if
components fail or the server board does not operate correctly when used outside any of their published operating or non-
operating limits.
Intel, Intel Pentium, and Intel Xeon are trademarks or registered trademarks of Intel Corporation or its subsidiaries in the
United States and other countries.
*Other names and brands may be claimed as the property of others.
Copyright © 2010, Intel Corporation. All Rights Reserved

Safety Information
Intel®Server Chassis SC5600 Service Guide iii
Safety Information
Important Safety Instructions
Read all caution and safety statements in this document before performing any of the instructions. See also
Intel Server Boards and Server Chassis Safety Information on the Intel® Server Deployment Toolkit 3.0 CD
and/or at:
http://support.intel.com/support/motherboards/server/sb/cs-010770.htm
Wichtige Sicherheitshinweise
Lesen Sie zunächst sämtliche Warnund Sicherheitshinweise in diesem Dokument, bevor Sie eine der
Anweisungen ausführen. Beachten Sie hierzu auch die Sicherheitshinweise zu Intel-Serverplatinen und
Servergehäusen auf der Intel®Server Deployment Toolkit 3.0 CD oder unter:
http://support.intel.com/support/motherboards/server/sb/cs-010770.htm
Consignes de sécurité
Lisez attention toutes les consignes de sécurité et les mises en garde indiquées dans ce document avant de
suivre toute instruction. Consultez Intel Server Boards and Server Chassis Safety Information sur le Intel®
Server Deployment Toolkit 3.0 CD ou bien rendez-vous sur le site:
http://support.intel.com/support/motherboards/server/sb/cs-010770.htm
Instrucciones de seguridad importantes
Lea todas las declaraciones de seguridad y precaución de este documento antes de realizar cualquiera de las
instrucciones. Vea Intel Server Boards and Server Chassis Safety Information en el Intel®Server Deployment
Toolkit 3.0 CD y/o en:
http://support.intel.com/support/motherboards/server/sb/cs-010770.htm

Warnings
iv Intel®Server Chassis SC5600 Service Guide
Warnings
Heed safety instructions: Before working with your server product, whether you are
using this guide or any other resource as a reference, pay close attention to the
safety instructions. You must adhere to the assembly instructions in this guide to
ensure and maintain compliance with existing product certifications and approvals.
Use only the described, regulated components specified in this guide. Use of other
products/components will void the UL listing and other regulatory approvals of the
product and will most likely result in noncompliance with product regulations in the
region(s) in which the product is sold.
System power on/off: The power button DOES NOT turn off the system AC power.
To remove power from the system, you must unplug the AC power cord from the wall
outlet. Make sure the AC power cord is unplugged before you open the chassis, add,
or remove any components.
Hazardous conditions, devices and cables: Hazardous electrical conditions may be
present on power, telephone, and communication cables. Turn off the server and
disconnect the power cord, telecommunications systems, networks, and modems
attached to the server before opening it. Otherwise, personal injury or equipment
damage can result.
Electrostatic discharge (ESD) and ESD protection: ESD can damage disk drives,
boards, and other parts. We recommend that you perform all procedures in this
chapter only at an ESD workstation. If one is not available, provide some ESD
protection by wearing an antistatic wrist strap attached to chassis ground⎯any
unpainted metal surface⎯on your server when handling parts.
ESD and handling boards: Always handle boards carefully. They can be extremely
sensitive to ESD. Hold boards only by their edges. After removing a board from its
protective wrapper or from the server, place the board component side up on a
grounded, static free surface. Use a conductive foam pad if available but not the
board wrapper. Do not slide board over any surface.
Installing or removing jumpers: A jumper is a small plastic encased conductor that
slips over two jumper pins. Some jumpers have a small tab on top that you can grip
with your fingertips or with a pair of fine needle nosed pliers. If your jumpers do not
have such a tab, take care when using needle nosed pliers to remove or install a
jumper; grip the narrow sides of the jumper with the pliers, never the wide sides.
Gripping the wide sides can damage the contacts inside the jumper, causing
intermittent problems with the function controlled by that jumper. Take care to grip
with, but not squeeze, the pliers or other tool you use to remove a jumper, or you may
bend or break the pins on the board.

Preface
Intel®Server Chassis SC5600 Service Guide v
Preface
About this Manual
Thank you for purchasing and using the Intel®Server Chassis SC5600.
This manual is written for system technicians responsible for troubleshooting, upgrading, and repairing this
server chassis. This document provides a brief overview of the features of the board/chassis, list of
accessories or other components you may need, troubleshooting information, and instructions on how to add
and replace components on the Intel®Server Chassis SC5600. For the latest version of this manual, refer to:
http://support.intel.com/support/motherboards/server/chassis/SC5600/
Manual Organization
Chapter 1 provides a brief overview of the Intel®Server Chassis SC5600. In this chapter, you will find a list of
the server chassis features, photos of the product, and product diagrams to help you identify components and
their locations.
Chapter 2 provides instructions on adding and replacing components. Use this chapter for step-by-step
instructions and diagrams for installing or replacing components such as the memory, processor, front panel
board, and battery, among other components.
Chapter 3 provides technical reference information on cable routing, power supply specifications, and system
environment requirements.
At the back of this document, you will find appendices on safety, regulatory, “Getting Help”, and warranty
information.
Product Accessories, Order Options, and Accessories
The Intel®Server Chassis SC5600 family provides three SKUS: SC5600Base, SC5600BRP, and SC5600LX.
When a feature varies from each SKU, the difference is noted in this document. Unless specified, features
apply to all the three chassis SKUs.
The Intel®Server Chassis SC5600Base is compatible with the following Intel®Server Boards and workstation
Boards:
Intel®Server Board S5520HC
Intel®Server Board S5520HCT
Intel®Server Board S5500HCV
Intel®Workstation Board S5520SC
The Intel®Server Chassis SC5600BRP and SC5600LX are compatible with the following Intel®Server Boards:
Intel®Server Board S5520HC
Intel®Server Board S5520HCT
Intel®Server Board S5500HCV

Preface
vi Intel®Server Chassis SC5600 Service Guide
/
NOTE
When installing either the Intel®Server Board S5520HC or S5500HCV in the Intel®Server Chassis SC5600LX,
a passive processor heat sink (FXXRGTHSINK) is required.
The Intel®Server Chassis SC5600 family is compatible with the following Intel®hot-swap hard disk drive
backplane assemblies:
AXX6DRV3GR
AXX4DRV3GR
AXX6DRV3GEXP
AXX4DRV3GEXP
Your Intel®Server Chassis SC5600 ships with the following items:
Single fixed 670-W power supply installed in the chassis (SC5600Base), or (1+1) Hot-swap
redundant 750-W power supply installed in the chassis (SC5600BRP and SC5600LX)
Three fixed fans installed in the chassis (Intel®Server Chassis SC5600Base, Intel®Server
Chassis SC5600BRP), or four hot-swap fans with fan cables installed in the chassis (Intel®
Server Chassis SC5600LX)
Front control panel board and front control panel cable installed in the chassis
Front USB Panel and Front USB Panel cable installed in the chassis
Air duct installed in the chassis
Five rubber bumpers that support Intel®server/workstation board
COM2 cable
Twenty (20) 6-32 screws for securing server/workstation board
Four M3 optical drive screws
Four cable ties
One cable clip
Four server/workstation board standoff spares
In addition, you may need or want to purchase one or more of the following accessory items for your server:
Processor
Memory DIMMs
Hard drive
CD-ROM or DVD-ROM drive
RAID controller
Operating system

Preface
Intel®Server Chassis SC5600 Service Guide vii
For information about compatible accessories, memory, processors, and third-party hardware and ordering
information for Intel products, see:
http://support.intel.com/support/motherboards/server/chassis/SC5600/compat.htm
Additional Information and Software
If you need more information about this product or information about the accessories you can use with this
server chassis, use the following resources. You can find these files at:
http://support.intel.com/support/motherboards/server/chassis/SC5600/
Unless otherwise indicated in the following table, once on this web page, type the document or software name
in the search field at the left side of the screen and select the option to search “This Product”.
For this information or software Use this Document or Software
For in-depth technical information
about this product Intel
®
Server Chassis SC5600 Technical Product Specification
See the section on the web page titled, “Technical Specifications”.
If you just received this product and
need to install it Intel
®
Server Chassis SC5600 Quick Start User’s Guide
See the section on the web page titled, “Installation and Use”.
Accessories or other Intel
®
server
products Spares and Configuration Guide
See the section on the web page titled, “Installation and Use”.
To quickly and efficiently select
compatible components to design a
complete system
Intel
®
Server Configurator tool
A link to the Intel®Server Configurator tool is available under “Other
Resources” at the right side of the web page screen.
Hardware (peripheral boards,
adapter cards, and so on) and
operating systems tested with this
product
Intel
®
Server Configurator tool
A link to the Intel®Server Configurator tool is available under “Other
Resources” at the right side of the web page screen.
To make sure your system falls
within the allowed power budget Power Budget Analysis Tool
See the section on the web page titled, “Installation and Use”.
For software to manage your Intel
®
server Intel Server Management Software
See the section on the web page titled, “Installation and Use”.
For firmware and drivers Firmware and Drivers
See the section on the web page titled, “Software and Drivers”.

Preface
viii Intel®Server Chassis SC5600 Service Guide
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Contents
Intel®Server Chassis SC5600 Service Guide ix
Contents
Safety Information.............................................................................................iii
Preface................................................................................................................v
1Server Chassis Features ..............................................................................1
Component Identification.......................................................................................................... 5
Front Control Panel................................................................................................................... 7
Intel®Local Control Panel......................................................................................................... 8
Back Panel Features ................................................................................................................ 9
Peripheral Devices.................................................................................................................. 11
Standard and Optional Hot-swap Drive Bays......................................................................... 12
Intel®Remote Management Module 3 ................................................................................... 12
Rack-mount Systems.............................................................................................................. 12
Tower Passive Processor Heat Sink (FXXRGTHSINK) ........................................................ 13
2Hardware Installations and Upgrades .......................................................14
Before You Begin.................................................................................................................... 14
Tools and Supplies Needed .......................................................................................... 14
System Reference ......................................................................................................... 14
Removing and Installing the Chassis Cover .......................................................................... 15
Removing the Chassis Cover........................................................................................ 15
Installing the Chassis Cover.......................................................................................... 16
Removing and Installing the Front Bezel................................................................................ 16
Removing the Front Bezel Assembly (Pedestal Configuration Only)........................... 16
Installing the Front Bezel (Pedestal Configuration Only).............................................. 17
Removing and Installing the Air Duct..................................................................................... 18
Removing the Air Duct................................................................................................... 18
Installing the Air Duct..................................................................................................... 19
Replacing a Fixed Fan (Intel®Server Chassis SC5600Base and SC5400BRP only)........... 21
Removing and Installing Hot Swap Fans (Intel®Server Chassis SC5600LX only)............... 22
Removing Hot Swap Fans............................................................................................. 22
Installing Hot Swap Fans............................................................................................... 23
Removing and Installing a DVD- or CD-ROM Drive .............................................................. 24
Removing a DVD- or CD-ROM Drive............................................................................ 24
Installing a DVD- or CD-ROM Drive.............................................................................. 25
Removing and Installing Fixed Hard Drive(s)......................................................................... 27
Removing Fixed Hard Drive(s)...................................................................................... 27
Installing Fixed Hard Drive(s) ........................................................................................ 31
Routing Power Cables to Fixed Drives................................................................................... 37
Routing Data Cables to Fixed Drives..................................................................................... 38
Removing and Installing Hot Swap Drive(s)........................................................................... 39
Removing Hot Swap Drive(s)........................................................................................ 39
Installing Hot Swap Drive(s) .......................................................................................... 41
Removing and Installing PCI Add-in Board(s)........................................................................ 43
Removing PCI Add-in Board(s)..................................................................................... 43
Installing PCI Add-in Board(s)....................................................................................... 44
Replacing a Hot Swap Power Supply..................................................................................... 48

Contents
x Intel®Server Chassis SC5600 Service Guide
Replacing a Fixed Power Supply............................................................................................ 49
Replacing the Hot Swap Power Supply Power Distribution Board........................................ 50
Replacing the Control Panel................................................................................................... 54
Installing and/or Removing a Server/Workstation Board....................................................... 55
Connecting and Disconnecting Cables to or from Server Workstation Board....................... 56
Connecting Cables to Server/Workstation Board ......................................................... 56
Removing Cables from Server/Workstation Board....................................................... 56
3Technical Reference ...................................................................................57
Power Supply Specification.................................................................................................... 57
670-W Single Power Supply Input Voltage ................................................................... 57
670-W Single Power Supply Output Voltages............................................................... 57
750-W Hot Swap Power Supply Input Voltages............................................................ 57
750-W Hot Swap Power Supply Input Voltages............................................................ 57
System Environmental Specification...................................................................................... 58
Current Usage......................................................................................................................... 59
Calculation Power Usage .............................................................................................. 59
Appendix A: Regulatory and Compliance Information .................................61
Product Regulatory Compliance............................................................................................. 61
Product Safety Compliance........................................................................................... 61
Product EMC Compliance - Class A Compliance......................................................... 62
Product Regulatory Compliance Markings.................................................................... 63
Electromagnetic Compatibility Notices.......................................................................... 64
FCC Verification Statement (USA)................................................................................ 64
Industry Canada (ICES-003) ......................................................................................... 64
Europe (CE Declaration of Conformity)......................................................................... 65
VCCI (Japan) ................................................................................................................. 65
BSMI (Taiwan) ............................................................................................................... 65
Korean Compliance (RRL)............................................................................................. 65
Regulated Specified Components.......................................................................................... 65
Restriction of Hazardous Substances (RoHS) Compliance................................................... 66
End of Life/Product Recycling ................................................................................................ 66
Appendix B: Safety Information......................................................................67
English Server Safety Information.......................................................................................... 67
Safety Warnings and Cautions............................................................................................... 67
Intended Application Uses...................................................................................................... 68
Site Selection................................................................................................................. 68
Equipment Handling Practices ...................................................................................... 68
Power and Electrical Warnings...................................................................................... 68
System Access Warnings.............................................................................................. 69
Rack Mount Warnings ................................................................................................... 69
Electrostatic Discharge (ESD)....................................................................................... 69
Other Hazards................................................................................................................ 70
Deutsch................................................................................................................................... 71
Sicherheitshinweise für den Server............................................................................... 71
Sicherheitshinweise und Vorsichtsmaßnahmen ........................................................... 71
Zielbenutzer der Anwendung......................................................................................... 72
Standortauswahl............................................................................................................ 72
Handhabung von Geräten ............................................................................................. 72