Intel SE7501WV2 - Server Chassis - SR2300 User manual

Intel®Server Chassis SR2300
Subassembly Product Guide
A Guide for Technically Qualified Assemblers of Intel®Identified Subassemblies/Products
Order Number: A86100-003

Important Safety Instructions
Read all caution and safety statements in this document before performing any of the instructions.
See also Intel Server Boards and Server Chassis Safety Information on the Resource CD and/or at
http:\\support.intel.com.
Disclaimer
Information in this document is provided in connection with Intel®products. No license, express or implied, by estoppel or
otherwise, to any intellectual property rights is granted by this document. Except as provided in Intel's Terms and Conditions
of Sale for such products, Intel assumes no liability whatsoever, and Intel disclaims any express or implied warranty, relating
to sale and/or use of Intel products including liability or warranties relating to fitness for a particular purpose, merchantability,
or infringement of any patent, copyright or other intellectual property right. Intel products are not designed, intended or
authorized for use in any medical, life saving, or life sustaining applications or for any other application in which the failure of
the Intel product could create a situation where personal injury or death may occur. Intel may make changes to
specifications and product descriptions at any time, without notice.
Intel, Intel Xeon and Pentium are trademarks or registered trademarks of Intel Corporation or its subsidiaries in the United
States and other countries.
*Other names and brands may be claimed as the property of others.
Copyright © 2003, Intel Corporation. All Rights Reserved.

iii
Contents
1Chassis Description....................................................................................... 7
What Your Kit Includes............................................................................................................7
Items You Must Purchase Separately.....................................................................................7
Feature Summary ...................................................................................................................8
System Components......................................................................................................8
Chassis Front Panel and Peripheral Bays......................................................................9
Chassis Back I/O Ports and Features..........................................................................10
Front Panel Controls and Indicators.............................................................................11
Peripherals............................................................................................................................13
Hot Swappable SCSI Hard Drives................................................................................13
Flex Bay .......................................................................................................................14
500 Watt Redundant Power Supply......................................................................................14
480 Watt Power Supply.........................................................................................................14
System Cooling.....................................................................................................................14
Chassis Security ...................................................................................................................15
Locking and Unlocking the Front Bezel........................................................................15
2Assembling the System............................................................................... 17
Before You Begin..................................................................................................................17
Supplies Needed..........................................................................................................17
Installation/Assembly Safety Instructions..............................................................................18
Use Only for Intended Applications..............................................................................18
Checking the Power Cord ............................................................................................19
Warnings and Cautions................................................................................................19
Installing System Components..............................................................................................21
Remove the Cover .......................................................................................................21
Remove the Processor Air Duct...................................................................................22
Remove the Riser Cards..............................................................................................23
Remove the Fan module..............................................................................................24
Install the Server Board................................................................................................25
Routing Cables.............................................................................................................28
Installing Peripherals.............................................................................................................34
Installing a PCI Card on a Riser Card..........................................................................35
Installing the Riser Cards on the Server Board............................................................37
Installing a Hard Drive..................................................................................................38
Installing a DVD drive/FDD or CD-ROM drive/FDD Module ........................................40
Finishing Installation..............................................................................................................41
Installing a Serial A port in the Rear I/O.......................................................................41
Install the Cover...........................................................................................................41
Installing the Power Cord and Strain Relief Strap........................................................41
Install the Bezel............................................................................................................42
3Installing the System in a Rack................................................................... 43
Equipment Rack Precautions................................................................................................43

iv Intel Server Chassis SR2300 Subassembly Product Guide
4Working Inside Your Server........................................................................ 45
Tools and Supplies Needed..................................................................................................45
Safety: Before You Remove the Cover................................................................................45
Warnings and Cautions.........................................................................................................46
Lithium Battery Replacement.......................................................................................46
Replacing Components.........................................................................................................47
Replacing a Hard Drive................................................................................................47
Replacing a DVD/CD-ROM drive/FDD Module............................................................49
Replacing a PCI Add-in Card.......................................................................................50
Replacing a 500 Watt Power Supply Module...............................................................53
Replacing a Power Supply Cage..................................................................................54
Installing a Redundant Fan ..........................................................................................56
Replacing the Fan Module ...........................................................................................58
Replacing a Backplane Board......................................................................................59
Replacing a Front Panel Board....................................................................................60
Replacing a Server Board............................................................................................61
ARegulatory and Certification Information .................................................. 63
Product Regulatory Compliance ...........................................................................................63
Product Safety Compliance..........................................................................................63
Product EMC Compliance............................................................................................63
Product Regulatory Compliance Markings...................................................................64
Electromagnetic Compatibility Notices..................................................................................65
FCC Verification Statement (USA)...............................................................................65
ICES-003 (Canada)......................................................................................................66
Europe (CE Declaration of Conformity)........................................................................66
VCCI (Japan)................................................................................................................66
BSMI (Taiwan)..............................................................................................................67
Korea – RRL Certification Information..........................................................................67
Regulated Specified Components.........................................................................................67
BEquipment Log and Worksheets ................................................................ 69
Equipment Log......................................................................................................................69
Current Usage.......................................................................................................................71
Calculating Power Usage.............................................................................................71
Worksheet, Calculating DC Power Usage....................................................................71
Worksheet, Total Combined Power Used by the System ............................................72
CSafety Warnings ........................................................................................... 73
WARNING: English (US)......................................................................................................74
AVERTISSEMENT: Français...............................................................................................76
WARNUNG: Deutsch...........................................................................................................78
AVVERTENZA: Italiano........................................................................................................80
ADVERTENCIAS: Español..................................................................................................82
DWarranty........................................................................................................ 85
Limited Warranty for Intel®Chassis Subassembly Products................................................85
Extent of Limited Warranty....................................................................................................85
Warranty Limitations and Exclusions....................................................................................86

Contents v
Limitations of Liability...................................................................................................86
How to Obtain Warranty Service...........................................................................................87
Telephone Support.......................................................................................................87
Returning a Defective Product .....................................................................................88
Figures
Figure 1. System Components...............................................................................................8
Figure 2. Chassis Front..........................................................................................................9
Figure 3. Chassis Back........................................................................................................10
Figure 4. Controls and Indicators.........................................................................................11
Figure 5. Peripherals............................................................................................................13
Figure 6. Removing the Cover.............................................................................................21
Figure 7. Removing the Processor Air Duct.........................................................................22
Figure 8. Removing a Riser Card.........................................................................................23
Figure 9. Removing the Fan module....................................................................................24
Figure 10. Mounting the Server Board SE7500WV2/SE7501WV2......................................26
Figure 11. Installing the Processor Air Dam.........................................................................27
Figure 12. Cable Routing.....................................................................................................28
Figure 13. Connecting the Main Power Cable .....................................................................29
Figure 14. Installing the Fan module....................................................................................30
Figure 15. Connecting Fans to the Server Board.................................................................30
Figure 16. Connecting the Flex Circuit Cable ......................................................................31
Figure 17. Floppy/FP/IDE Cable Caution.............................................................................31
Figure 18. Installing the Flex Circuit Retention Clip.............................................................32
Figure 19. Connecting the Auxiliary Power Cables..............................................................32
Figure 20. Installing the Processor Duct..............................................................................33
Figure 21. Installing the Power Supply Air Baffle.................................................................34
Figure 22. Installing a Low-Profile PCI Card in a Riser Card...............................................35
Figure 23. Installing a Full-Length PCI Card in a Riser Card...............................................36
Figure 24. Installing the Riser Cards....................................................................................37
Figure 25. Removing an Air Baffle from a Drive Carrier.......................................................38
Figure 26. Attaching the Drive to the Carrier........................................................................39
Figure 27. Installing a DVD/CD-ROM drive/FDD Module ....................................................40
Figure 28. Installing the Power Cord and Strain Relief Strap...............................................41
Figure 29. Installing the Bezel..............................................................................................42
Figure 30. Removing a Carrier and Hard Drive from a Drive Bay........................................47
Figure 31. Removing a Hard Drive from a Carrier ...............................................................48
Figure 32. Replacing a DVD/CD-ROM drive/FDD Module...................................................49
Figure 33. Removing the Low-Profile PCI Riser Card..........................................................51
Figure 34. Removing the Full-Length PCI Riser Card..........................................................52
Figure 35. Replacing a Power Supply Module.....................................................................53
Figure 36. Replacing a Power Supply Cage........................................................................54
Figure 37. Removing the Fan module..................................................................................56
Figure 38. Removing the Fan Blank.....................................................................................56
Figure 39. Installing the New Fan ........................................................................................57
Figure 40. Removing the Fan module..................................................................................58
Figure 41. Replacing a Backplane Board.............................................................................59
Figure 42. Removing the Front Panel Board........................................................................60
Figure 43. Removing the Server Board................................................................................61

vi Intel Server Chassis SR2300 Subassembly Product Guide
Tables
Table 1. Control Button Functions..................................................................................12
Table 2. LED Indicator Status.........................................................................................12
Table 3. Power Usage Worksheet 1...............................................................................71
Table 4. Power Usage Worksheet 2...............................................................................72

7
1 Chassis Description
Your Intel®Server Chassis SR2300 kit is designed to support the Intel®Server Board SE7500WV2
or SE7501WV2. The fan module and riser cards are installed for shipment, but you must remove
and reinstall them when you install the server board.
What Your Kit Includes
Your kit includes the following components:
• 2U rack-mount chassis featuring:
 Four hard drive bays with carriers and two bays with plugs
 Two hard drive bay plugs
 One bay for an optional DVD/CD-ROM drive/FDD module (comes with filler panel and
plug)
 One bay for optional tape drive (comes with carrier and filler panel)
• One 480 W SSI PFC non-redundant power supply or a 500 W 1+0 SSI PFC redundant power
supply with one module and one blank
• Two PCI riser cards for use with the Intel Server Board SE7500WV2 or SE7501WV2
• Three system fans
• One internal USB cable, (connecting server board to front panel board)
• One internal flex circuit cable, 100-pin (connecting server board to backplane board)
• One internal SCSI cable (connecting server board to backplane board)
• One internal front panel cable, 34-pin (connecting front panel board to backplane board)
• One Resource CD-ROM containing drivers, utilities, and product guide
• Mounting screws (server board)
• Front, mid, or 4-post rack mounting kit
Items You Must Purchase Separately
The following components must be purchased separately:
• Front bezel (optional)
• Intel Server Board SE7500WV2 or SE7501WV2 (SCSI)
• Minimum of one Intel®Xeon™processor
• Registered ECC DDR RAM memory DIMMs
• SCSI hard disk drives (HDD)
• Slimline DVD/CD-ROM drive/floppy disk drive module (optional)
• PCI add-in cards
• Hard drive carriers (over the four supplied)
• 500 W power supply module for redundancy
• System fan for redundancy
• Other peripheral devices
• Power cord (If not included in the kit. This kit ships with a power cord in North America only.)

8 Intel Server Chassis SR2300 Subassembly Product Guide
✏NOTES
You can install a slimline DVD drive in place of a CD-ROM drive.
If you install a NIC in the top slot of either the low profile riser or full height riser, you may
encounter difficulty removing network cables connected to the card.
Feature Summary
System Components
OM14080
EFGH
J
I
ABCD
O
N
MLK
A. Power supply
B. PCI card bracket (full-length)
C. Riser card assembly (full-length)
D. PCI card bracket (low-profile)
E. Server board (accessory to system)
F. PCI add-in card (accessory to
system)
G. Riser card assembly (low-profile)
H. Processor air duct
I. Front panel board
J. Intrusion switch
K. Control panel
L. Flex bay (optional DVD/CD-ROM drive/FDD
module available)
M. Tape drive bay (tape drive available from
others)
N. Hard drive bay (one of six, accessory to
system)
O. Backplane board
Figure 1. System Components

Chassis Description 9
Chassis Front Panel and Peripheral Bays
To access the system controls and peripherals when a front bezel is installed, grasp the bezel and
gently pull it towards you until it unsnaps from the chassis.
A B C D E
F
OM14081
A. Chassis handles (2)
B. Drive bay (1-inch)
C. HDD activity/fault Indicator
D. Flex bay (optional DVD/CD-ROM drive/FDD module
shown installed)
E. Front panel indicator lights
F. Tape drive bay (tape drive not included)
Figure 2. Chassis Front

10 Intel Server Chassis SR2300 Subassembly Product Guide
Chassis Back I/O Ports and Features
OM14082
A CB D E
FGHIJL KMON
A. PCI card bracket (low profile) I. USB connector 2
B. RJ45 NIC 2 connector
Green Status LED/Yellow Status LED J. RJ45 serial port
C. Serial A port mounting hole
(cable not provided) K. PS/2*mouse/keyboard connector
D. PCI card bracket (full-height) L. RJ45 NIC 1 connector
E. AC power input (primary)* M. SCSI channel A connector
(If available)
F. AC power input (redundant)* N. Video connector
G. Power supply module, redundant
(system accessory)* O. USB connector 1
H. Power supply module, primary*
*480 Watt redundant power supply shown. Your power supply may be different.
Figure 3. Chassis Back

Chassis Description 11
Front Panel Controls and Indicators
Shown with optional DVD/CD-ROM drive/floppy disk drive installed.
OM14083
L JK
H
I
BA F GEDC
Figure 4. Controls and Indicators
A. NIC 2 activity LED G. ID button
B. Power button H. Reset button
C. Power/sleep LED I. USB Connector
D. Fixed disk drive status LED J. NMI button
E. System status LED K. Video Connector
F. ID LED

12 Intel Server Chassis SR2300 Subassembly Product Guide
Table 1. Control Button Functions
Power/Sleep button Toggles the system power on/off. Or sleep button for ACPI compliant operating
systems.
Reset button Reboots and initializes the system.
NMI button Pressing the recessed button with a paper clip or pin issues a non-maskable
interrupt and puts the server in a halt state for diagnostic purposes.
ID button Toggles on/off the front panel ID LED and the baseboard ID LED. The baseboard
ID LED is visible through the rear of the chassis and allows you to locate the
server you’re working on from behind a rack of servers.
Table 2. LED Indicator Status
Power/sleep LED Continuous green light indicates the system has power applied to it.
Blinking green light(Note 4) indicates the system is sleeping.
No light indicates the system does not have power applied to it (other than
5 V standby power).
NIC 1 activity LED
NIC 2 activity LED Continuous green light indicates activity between the system and the network to which it is connected.
System status LED Continuous green light indicates the system is operating normally.
Blinking green light indicates the system is operating in a degraded condition.
Continuous amber light(Note 1) indicates the system is in a critical or
nonrecoverable condition.
Blinking amber light(Note 1) indicates the system is in a non-critical condition.
No light indicates POST/system stop.
Fixed disk drive
status LED Random blinking green light indicates fixed disk drive activity (SCSI or IDE).
Continuous amber light(Note 2) indicates fixed disk drive fault (SCSI or IDE).
No light(Note 3) indicates no fixed disk drive activity nor fault (SCSI or IDE).
ID LED Continuous blue light indicates ID button is depressed.
No light indicates ID button is not depressed.
Notes:
1 The Amber status takes precedence over the Green status. When the Amber LED is on or blinking, the Green
LED is off.
2 In order for a hard disk fault indication to occur, either an Intelligent Platform Management Interface (IPMI) based
satellite management controller must send a Set Fault Indication command to the Baseboard Management Controller
(BMC), or the system board must be used with the 2U SR2300 hot swappable backplane.
3 Also off when the system is powered off or in a sleep state.
4 The Power LED sleep indication is maintained on standby by the chipset. If the system is powered down without going
through BIOS, the LED state in effect at the time of power off will be restored when the system is powered on until the
BIOS clears it. If the system is not powered down normally, it is possible that the Power LED will be blinking at the
same time that the System Status LED is off due to a failure or configuration change that prevents the BIOS from
running.

Chassis Description 13
Peripherals
The chassis provides external bays for peripherals that can be purchased separately and added to the
system. The following describes the available options.
OM14084
E
A
B
AC
D
A. Hard drive bays (6)
B. Flex bay (1)
C. DVD/CD-ROM drive/floppy disk drive module
D. Tape drive
E. Hard disk drive
Figure 5. Peripherals
Hot Swappable SCSI Hard Drives
The chassis ships with four drive carriers for mounting SCSI hard drives in the hard drive bays.
For information on how to install these drives, see “Installing a Hard Drive” on page 38.
The SCSI hard drives are hot swappable. When a drive fails, the SCSI backplane detects the
failure, reports it, and powers down the failed drive. The drive fault LED becomes a continuous
amber light. After the failed drive is removed and a new drive is inserted, there is a short wait
before power is applied to the drive and the drive fault LED becomes a random blinking
green light.

14 Intel Server Chassis SR2300 Subassembly Product Guide
✏NOTE
Drives can consume up to 17W of power each. Drives must be specified to
run at a maximum ambient temperature of 50 °C.
Flex Bay
The flex bay can be used with either the optional DVD/FDD module, CD-ROM/FDD module, or a
seventh hot swappable SCSI HDD.
The DVD/CD-ROM/FDD module may only be inserted or removed from the flex bay when system
power is turned off. It is NOT hot swappable. For information on installation, see “Installing a
DVD drive/FDD or CD-ROM drive/FDD Module” on page 40.
500 Watt Redundant Power Supply
The power supply consists of the power supply bay and one power supply module. A second
power supply module can be purchased to provide a redundant, 1+1 system. With either
configuration, the power supply provides 500 W of power and is designed to minimize EMI. The
power supply operates within the following voltage ranges and is rated as follows:
• 90-132 V∼at 50/60 Hertz (Hz); 5.2 A maximum
• 180-264 V∼at 50/60 Hz; 2.6 A maximum
The power subsystem supports implementation of remote management features including remote
enable that permits power to be activated from a variety of sources.
480 Watt Power Supply
The power supply consists of the power supply; no modules are available. The power supply
provides 480W of power and is designed to minimize EMI. The power supply operates within the
following voltage ranges and is rated as follows:
• 90-132 V∼at 50/60 Hz; 6.8 A maximum
• 180-264 V∼at 50/60 Hz; 3.4 A maximum
The power subsystem supports implementation of remote management features including remote
enable that permits power to be activated from a variety of sources.
System Cooling
The chassis includes three 60-mm non-hot-swappable system fans for cooling the processor(s), hard
drives, and add-in cards. A fourth fan may be added to provide cooling redundancy for system
components. The system fans are mounted in a fan module located in the middle of the chassis to
pull cooling air through the chassis. The power supply contains a single fan for cooling.

Chassis Description 15
Chassis Security
To help prevent unauthorized access to the system’s peripherals and control panel, install the
optional front bezel, which provides a key lock. The chassis also includes a preinstalled intrusion
switch for the top access cover that can be monitored by server management software. When the
cover is opened, the switch, located on the front panel board, transmits a signal to the Baseboard
Management Controller (BMC) on the server board, where server management software processes
the signal.
Locking and Unlocking the Front Bezel
To unlock the bezel, insert the key in the lock and turn the lock counterclockwise until it stops
(about a quarter turn). The bezel is now unlocked and can be opened again.
To lock the bezel, insert the key in the lock. Turn the lock clockwise until it stops (about a quarter
turn). The bezel is now locked and cannot be opened.

16 Intel Server Chassis SR2300 Subassembly Product Guide

17
2 Assembling the System
Before the server chassis SR2300 can be installed for use, you must assemble the hardware
components that make up your particular system. Additionally, you will want to add any
peripherals and add-in cards purchased for the system. The following procedures help guide you
through this assembly process and create your desired system configuration.
✏NOTE
To maintain and ensure regulation compliance, the fully integrated system
should be tested, certified and/or documented to illustrate compliance to
the regional regulations and laws for where the product will be sold. The
peripherals and add-in cards chosen for integration should have individual
regulatory approvals.
Before You Begin
Supplies Needed
Before beginning your work, make sure you have the following supplies available:
• Anti-static wrist strap (recommended)
• Server Chassis SR2300 accessory kit (included)
• Server Board SE7500WV2 or SE7501WV2 SCSI kit
• Processors and memory you purchased separately to add to the server board
• Optional peripherals and add-in cards you want to include in the system

18 Intel Server Chassis SR2300 Subassembly Product Guide
Installation/Assembly Safety Instructions
Before you start the assembly process, you will need to make sure you follow certain basic safety
precautions.
CAUTION
Only technically qualified persons shall perform integration/servicing of
this chassis sub-assembly.
Follow these guidelines to meet and maintain safety and product regulatory
requirements when integrating this chassis subassembly.
Read and adhere to all of these instructions and the instructions supplied
with this assembly. If you do not follow these instructions, the UL listing
and other regulatory approvals will be void, and the product will most
likely be non-compliant with regional product laws and regulations.
Use Only for Intended Applications
This product was evaluated as Information Technology Equipment (ITE) that may be installed in
offices, schools, computer rooms and similar locations. The suitability of this product for other
Product Categories and Environments other than ITE applications, (such as medical, industrial,
alarm systems, and test equipment) may require further evaluation.
When you integrate this subassembly, observe all warnings and cautions in the Installation Guide.
To avoid injury, be careful of:
• Sharp pins on connectors
• Sharp pins on printed circuit assemblies
• Rough edges and sharp corners on the chassis
• Hot components (like processors, heat sinks, and power supply modules)
• Damage to wires that could cause a short circuit

Assembling the System 19
Checking the Power Cord
WARNING
Do not attempt to modify or use the supplied AC power cords if they
are not the exact type required.
The power supply cords are the main disconnect to AC power. The
socket outlets must be installed near the equipment and readily
accessible.
Power cords are supplied with chassis only inNorth America. If a power cord is supplied with your
system and it is not compatible with the AC wall outlet in your region, get one that meets the
following criteria:
• The power cord must be rated for the available AC voltage and have a current rating that is at
least 125% of the current rating of the server.
• The plug on the power cord that plugs into the wall outlet must be a grounding-type male plug
designed for use in your region. It must have certification marks showing certification by an
agency acceptable in your region.
• The connector that plugs into the AC receptacle on the power supply must be an IEC 320,
sheet C13, type female connector.
• In Europe, the cord must be less than 4.5 meters (14.76 feet) long, and it must be flexible
<HAR> (harmonized) or VDE certified cordage to comply with the chassis' safety
certifications.
Warnings and Cautions
These warnings and cautions apply whenever you remove the chassis cover to access components
inside the server. Only a technically qualified person should integrate and configure the server.
Read all caution and safety statements in this document before performing any of the instructions.
See also Intel Server Boards and Server Chassis Safety Information on the Resource CD and/or at
http:\\support.intel.com.
WARNING / BEFORE YOU REMOVE THE ACCESS COVER
Before removing the access cover for any reason, observe these safety
guidelines:
1. Turn off all peripheral devices connected to the server.
2. Turn off the server by pressing the power button on the front of the chassis. Then
unplug all AC power cords from the chassis or wall outlet.
3. Label and disconnect all peripheral cables and all telecommunication lines
connected to I/O connectors or ports on the back of the chassis.
4. Provide some electrostatic discharge (ESD) protection by wearing an antistatic
wrist strap attached to chassis ground—any unpainted metal surface—when
handling components.

20 Intel Server Chassis SR2300 Subassembly Product Guide
WARNING
The power button on the front panel DOES NOT turn off the
AC power. To disconnect power from the server, you must unplug all
AC power cords from the wall outlet or the chassis.
WARNING
Hazardous electrical conditions may be present on power, telephone,
and communication cables. Turn off the server and disconnect the
power cords, telecommunications systems, networks, and modems
attached to the server before opening it. Otherwise, personal injury or
equipment damage can result.
WARNING
Do not open the power supply. Hazardous voltage, current and energy
levels are present inside the power supply. Refer servicing of the
power supply to qualified technical service personnel.