Intelligas EGIP User manual

Intelligas takes every care in ensuring these products reach you in perfect working order.
Each system is tested on dispatch and site induced damage is easily detectable.
Ensure the operation of this unit is explained fully to the kitchen staff.
24 hour technical support line - 02381 290444
EGIP GAS PRESSURE PROVING SYSTEM
WITH VENTILATION INTERLOCK
INTELLIGAS
Gas safety & control systems
INSTALLATION
GUIDE
intelligas.co.uk

INSTALLATION
GUIDE
EGIP
INTELLIGAS
Gas safety & control systems
Introduction
Thank you for choosing an Intelligas product. Please follow these instructions to ensure a safe, functional and
long-lasting installation.
This information is important and should be read and understood before attempting installation.
If you are unsure of the terminations and their design voltages or function then refer to this guide or our technical
support line, you can call 02381 290444 or you can text 07952269791 and we’ll get back to you as soon as we’re
available.
Siting the panel
Choose a suitable mounting position for the control unit. Mount the unit away from sources of extreme heat. Ensure the panel is
placed in a position where mechanical damage is unlikely and where it can be easily accessed for use and maintenance.
Fix the panel using the marked enclosure holes only. Take care not to damage the internal wiring or PCB of the unit when drilling.
Under no circumstances should wiring be routed behind the PCB of the control panel.
Control panel supply
All our control panels (except the KVM-SF) should be supplied via a fused spur connection unit. The fuse should be changed to one
that’s rated at 5amps.
KVM-SF ONLY if the panel is supplying the fans directly from the PCB then it should be supplied via a 16amp single phase isolator.
If the panel is controlling Inverters and only the output signals are being used then, as above, the panel should be supplied by a 5amp
fused spur.
intelligas.co.uk

INTELLIGAS
Gas safety & control systems intelligas.co.uk
Field wiring
All wiring from the supply and to the gas valve carries mains voltage (230v ac nominal). The current edition of the IEE Wiring
Regulations should be strictly adhered to, wiring and connections should be made by a suitably qualified electrician or competent
person.
The field wiring voltage to the interlock inputs is reduced to 24 volts, do not connect mains to the air pressure switch terminals,
e-stop, analogue input/output 0-10v control, gas detector or fire alarm terminals.
Please follow the first fix wiring schedule set out below:
1) Main supply 2 core + E 1.5mm (as per regulatory requirements)
2) Gas valve 2 core + E 1.5mm (as per regulatory requirements)
3) Pressure switches 2 core + E 1.5mm (YY type cable)
4) Fire alarm interlock (if req) 2 core + E 1.5mm (FP type cable)
5) Emergency stops 2 core + E 1.5mm (YY type cable)
6) Gas detection equipment, If fitted, 3 core screened (CY type cable)
7) Gas pressure switch, if fitted, 2 core + E 1.0mm (YY type cable)
8) 0-10v signal wiring, if fitted, 2 core 1.0mm (CY type cable)
Where multiple supplies enter a control panel, perhaps in a current sensing interlock. It is preferable that each supply is on the
same phase. If this can’t be achieved, then additional warning labels should fixed in a suitable location on the control panel.
The advice given on these instruction pages, specifically to cable types and ratings may change depending on cable lengths and
installation conditions. If you are not sure about any of the cable types or ratings then contact our technical support team.
INSTALLATION
GUIDE
EGIP

Flow DirectionFlow Direction
On to appliances
or gas taps
Dungs gas pressure
switch set to 15 bar
Installation option 2
Unequal tee joint or centre
reduced down to 1/4” male nipple
to make directly into Dungs
gas pressure switch
To comply with gas regulations manual
isolation points, purge points and test
nipples may be required. This drawing is
for information only and the necessity of
the above items should be checked to
ensure compliance with the current
regulations.
INTELLIGAS
Gas safety & control systems intelligas.co.uk
Installation option 1
Alternatively, the gas pressure switch can
be made into the test point on the gas valve.
Ensure the downstream test point is used!
Intelligas gas proving system mechanical layout
INSTALLATION
GUIDE
EGIP

SEE NEXT PAGE FOR DETAILED INFORMATION
INTELLIGAS
Gas safety & control systems intelligas.co.uk

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






These switches are designed to enable fast wiring and are not for use
to bypass safety features that are in use.









Gas pressure switch


Air pressure switch / current sensor

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