Interroll MultiControl ASi Bus 24V User manual

INSPIRED BY EFFICIENCY
Operating manual
Interroll MultiControl ASi Bus 24V

Interroll Software & Electronics GmbH
Im Südpark 183
4030 Linz
AUSTRIA
www.interroll.com
Content
We strive for the accuracy, timeliness and completeness of the information and have carefully prepared the contents
in this document. Regardless of this, errors and changes are expressly reserved.
Copyright/industrial property rights
Any texts, images, graphics and the like, as well as their arrangement, are subject to protection under copyright and
other laws of protection. The reproduction, modication, transmission or publication of any part of this document or of
the entire document in any form is prohibited.
The document serves the exclusive purposes of information and of operation in accordance with the regulations and
does not justify any counterfeiting of the products concerned.
All signs contained in this document (protected marks, such as logos and trade names) are the property of Interroll
Holding AG, CH or of third parties and must not be used, copied or distributed without prior written consent.

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Contents
1 Information 5
1.1 Information about this operating manual 5
1.2 Warning notices in this document 6
1.3 Symbols 7
2 Interroll MultiControl ASi Bus 24V 8
2.1 Safety notes 8
2.2 Technicalspecications 10
2.3 Front view and connections 11
2.4 LED status indicator 13
2.6 Dimensions 15
2.7 Montage 16
Mounting types 16
2.8 Lineterminationwithsealingproles 17
2.9 Addressing with ASi Master and ASIMON 18
2.10 Process images 19
4 Byte Process image 19
8 Byte Process image 20
14 Byte Process image 21
2.11 Translation of the original Declaration of conformity 22
2.12 UKCA Declaration of conformity 23

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Information
1 Information
1.1 Information about this operating manual
The operating instructions are part of the Interroll product(s) mentioned in the title and contain important notes and
information on the various operating phases of the product(s) mentioned.
Like all our products, the operating instructions are also subject to constant monitoring and will be adjusted if
necessary.
The currently applicable version of this operating manual can be found online at:
www.interroll.com
All the information and advice in this operating manual has been compiled with respect to applicable standards and
regulations as well as the current state of the art.
¾Toensuresafeandfaultlessoperationandtofullanywarrantyclaimsthatmayapply,readthisoperating
manualrstandobserveitsinstructions.
¾Keep this operating manual within close reach of the DriveControl.
¾Pass this operating manual onto every subsequent owner or user.
The manufacturer assumes no liability for damage and malfunctions that occur as a result of non-
compliance with this operating manual.
Should you still have any unanswered questions after reading this operating manual, please contact Interroll
customer service. Contact details for your region can be found online at www.interroll.com
Please direct any comments and suggestions regarding our operating manuals to [email protected]

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Information
1.2 Warning notices in this document
Warning notices are provided in the context in which danger can occur and describe the nature of the danger in
question. They are structured according to the following examples:
SIGNAL WORD
Type and source of hazard
Consequence(s) in the event of non-compliance
¾Measure(s) for avoiding hazard
Signal words indicate the type and severity of the consequences if measures to avoid the hazard are not observed.
DANGER
Denotes an imminent hazard.
If measures to avoid the hazard are not observed, death or severe injury will occur.
¾Preventive measures
WARNING
Denotes a potentially hazardous situation.
If measures to avoid the hazard are not observed, death or severe injury may occur.
¾Preventive measures
CAUTION
Denotes the possibility of a hazardous situation.
If measures to avoid the hazard are not observed, minor or moderate injury may occur.
¾Preventive measures

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Information
NOTE
Denotes a situation that can lead to material damage.
¾Preventive measures
1.3 Symbols
This symbol indicates useful and important information.
üThissymbolindicatesarequirementthatmustbefullledbeforecarryingoutassemblyorrepairwork.
This symbol indicates general information relating to safety.
¾This symbol indicates an action that needs to be performed.
•This symbol indicates a listed item.

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Interroll MultiControl ASi Bus 24V
2 Interroll MultiControl ASi Bus 24V
M1
M2
M3
M4
ERR1
ERR2
ERR3
ERR4
+
-
+
-
I1
I5
I2
I6
I1/I5
I2/I6
INTERROLL
MultiControl ASi Bus 24V
®
ASi
AUX
I3/I7
I4/I8
ADDR
I3
I7
I4
I8
AUX ASi FLT
1 Nm
1 Nm
Interroll
Software & Electronics GmbH
4030 Linz - Austria
www.interroll.com
9999999
M1
M2
M3
M4
Read instruction:
Before working with this unit: read these instructions carefully and completely. All notes on safety and
specicationsofthedevicemanualandthemanualforthecongurationsoftwarearetobeconsidered!
2.1 Safety notes
Professional installation:
Electricalinstallationistobeperformedbyqualiedpersonnel.Duringinstallation,makesurethatsupply
and signal cables and also the ASi bus cable are laid separately from high-voltage cables. In the switching
cabinet, it must be ensured that appropriate spark extinction equipment is used for contactors. If drive
motors and brakes are used, observe the installation instructions in the corresponding operating manual.
Please note that the maximum cable length of the ASi bus cable is 100 m. Cable lengths longer than this
require the use of suitable cable extensions.

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Interroll MultiControl ASi Bus 24V
WARNUNG
HAZARDOUS VOLTAGE!
¾Beforeanyinstallation,maintenanceormodicationwork:Disconnectyoursystemfromthesupplynetwork.
Ensurethatitcannotbereconnectedinadvertently!
Short circuits between the pins of the motor socket can lead to a device defect!
Observe operating voltage!
48 VDC must not be connected to
• Devices with 24 VDC operating voltage (observe data sheet of the manufacturer)
• the ASi connection of the device
• theASigateway!

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Interroll MultiControl ASi Bus 24V
2.2 Technical specications
General
Motor rollers 4 x Interroll
(EC5000 AI, 24 V,
20 W / 35 W / 50 W)
ASi
Address 1 ASi-5
RequiredASispecicationofthemaster ASi-5
Rated operational voltage 30 V (18 … 31,6 V)
Max. current consumption 320 mA
Max. current consumption without sensor/actuator supply 80 mA
AUX
Voltage 24 V (18 … 30 V)
Protection rate IP54
Can be used with passively safe-switched AUX cable up to SIL3/PLe Yes
Ambient temperature in operation -30 °C ... +70 °C
Ambient temperature during transport and storage -25 °C ... +85 °C
Altitude of installation site Max. 2000 m

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Interroll MultiControl ASi Bus 24V
2.3 Front view and connections
M1
M2
M3
M4
ERR1
ERR2
ERR3
ERR4
+
-
+
-
I1
I5
I2
I6
I1/I5
I2/I6
M1
M2
INTERROLL
MultiControl ASi Bus 24V
®
ASi
AUX
I3/I7
I4/I8
ADDR
M3
M4
I3
I7
I4
I8
AUX ASi FLT
1 Nm
1 Nm
Interroll
Software & Electronics GmbH
4030 Linz - Austria
www.interroll.com
9999999
I1 / I5
I2 / I6
M1
M2
I3 / I7
I4 / I8
M3
M4
ADDR
ASi
AUX
Connections
3
42
1
1
2
3
4
1 24 V out of ASi 3 0 V out of ASi
2 I5 - I8 4 I1 - I4
Connections
1 24 V ext. out 4 Error M1 - M4
2 CW M1 - M4 5 Speed M1 - M4
3 0 V ext. out
Connections
ASi +
-AUX +
-

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Interroll MultiControl ASi Bus 24V
Signal Description
24 V out of
ASi
Power supply, out of ASi, positive pole (sensor supply)
0 V out of ASi Power supply, out of ASi, negative pole (sensor supply)
Ix Digital input x
24 V ext out Power supply, out of external voltage, positive pole (AUX)
0 V ext out power supply, out of external voltage, negative pole (AUX)
CW Mx
(clockwise)
Direction of rotation of motor x
Error Mx Error at the motor x
Speed Mx Speed of the motor x
ASi ASiprolecablefordataandpowertransmission
AUX ASiprolecableforadditionalauxiliarypower

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Interroll MultiControl ASi Bus 24V
2.4 LED status indicator
LED Description
ASi / FLT
ASi voltage on
Address „000”
See Peripheral fault
Flashingpatternforidenticationofthedevice(e.g.canbeactivated
from ASIMON360)
Warning message, see diagnostics software for further details
Firmware update is running
I1 ... Ix Status of inputs
AUX External supply voltage on
M1 ... Mn State of motor outputs
ERR1 ... ERRn
Motor fuse is blown out
Error message motor or motor not connected to module
ERR LED is not controlled when the motor ports are deactivated
Explanation
Alternateashing
Simultaneousashing
LEDO
LED On

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Interroll MultiControl ASi Bus 24V
Peripheral fault • Overload output
• AUX voltage is missing
• Overload sensor supply
• Motor fuse blown or motor in fault condition or not connected to the module

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Interroll MultiControl ASi Bus 24V
2.6 Dimensions

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Interroll MultiControl ASi Bus 24V
2.7 Montage
Mounting types
On ASi substructure module
Use copper conductors only!
CAUTION
Risk of stab wound!
¾Thehousingincludessharpparts-handlewithcare!
NOTE
Verify functionality correct placement of the gaskets!
Avoid direct sunlight.

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Interroll MultiControl ASi Bus 24V
2.8 Line termination with sealing proles
To improve interference resistance, it is recommended to connect the ground
connectionofthemoduletothesystemgroundviaasuitableatplugsleeve
(2.8 mm x 0.8 mm).

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Interroll MultiControl ASi Bus 24V
2.9 Addressing with ASi Master and ASIMON
The addressing of the device can be set via the display menu. For further information, please refer to the
documentation of the gateway.
Addressing is possible also with hand addressing devices.
All addresses of the device can be set via ASIMON360 / ASi Control Tools360. For further information,
please refer to the documentation.

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Interroll MultiControl ASi Bus 24V
2.10 Process images
4 Byte Process image
Inputs
I1 Byte 0, Bit 0
Standard Input
I1 Standard Input
I2 Byte 0, Bit 1 I2 Standard Input
I3 Byte 0, Bit 2 I3 Standard Input
I4 Byte 0, Bit 3 I4 Standard Input
I5 Byte 0, Bit 4 I5 Standard Input
I6 Byte 0, Bit 5 I6 Standard Input
I7 Byte 0, Bit 6 I7 Standard Input
I8 Byte 0, Bit 7 I8 Standard Input
Error M1 Byte 1, Bit 0 Error M1 Standard Input
Error M2 Byte 1, Bit 1 Error M2 Standard Input
Error M3 Byte 1, Bit 2 Error M3 Standard Input
Error M4 Byte 1, Bit 3 Error M4 Standard Input
Fuse blow M1 Byte 2, Bit 0 Fuse blow M1 Standard Input
Fuse blow M2 Byte 2, Bit 1 Fuse blow M2 Standard Input
Fuse blow M3 Byte 2, Bit 2 Fuse blow M3 Standard Input
Fuse blow M4 Byte 2, Bit 3 Fuse blow M4 Standard Input
Voltage Error Byte 2, Bit 5 Voltage Error Standard Input
Temperature Error Byte 2, Bit 6 Temperature Error Standard Input
Motor
Speed M1 Byte 0
Analog Output
Speed M1 Analog Output
Speed M2 Byte 1 Speed M2 Analog Output
Speed M3 Byte 2 Speed M3 Analog Output
Speed M4 Byte 3 Speed M4 Analog Output

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Interroll MultiControl ASi Bus 24V
8 Byte Process image
Inputs
I1 Byte 0, Bit 0
Standard Input
I1 Standard Input
I2 Byte 0, Bit 1 I2 Standard Input
I3 Byte 0, Bit 2 I3 Standard Input
I4 Byte 0, Bit 3 I4 Standard Input
I5 Byte 0, Bit 4 I5 Standard Input
I6 Byte 0, Bit 5 I6 Standard Input
I7 Byte 0, Bit 6 I7 Standard Input
I8 Byte 0, Bit 7 I8 Standard Input
Error M1 Byte 1, Bit 0 Error M1 Standard Input
Error M2 Byte 1, Bit 1 Error M2 Standard Input
Error M3 Byte 1, Bit 2 Error M3 Standard Input
Error M4 Byte 1, Bit 3 Error M4 Standard Input
Fuse blow M1 Byte 2, Bit 0 Fuse blow M1 Standard Input
Fuse blow M2 Byte 2, Bit 1 Fuse blow M2 Standard Input
Fuse blow M3 Byte 2, Bit 2 Fuse blow M3 Standard Input
Fuse blow M4 Byte 2, Bit 3 Fuse blow M4 Standard Input
Voltage Error Byte 2, Bit 5 Voltage Error Standard Input
Temperature Error Byte 2, Bit 6 Temperature Error Standard Input
Motor
AUX Voltage (mV) Byte 4 - Byte 5 Analog Input AUX Voltage (mV) Analog Input
Speed M1 Byte 0
Analog Output
Speed M1 Analog Output
Speed M2 Byte 1 Speed M2 Analog Output
Speed M3 Byte 2 Speed M3 Analog Output
Speed M4 Byte 3 Speed M4 Analog Output
Ramp M1 Byte 4 Ramp M1 Analog Output
Ramp M2 Byte 5 Ramp M2 Analog Output
Ramp M3 Byte 6 Ramp M3 Analog Output
Ramp M4 Byte 7 Ramp M4 Analog Output