Interroll MultiControl AI User manual

INSPIRED BY EFFICIENCY
MultiControl AI / BI
Analogue Interface / Bus Interface – 24 V / 48 V DC
EN - Operating Manual 3
FR - Notice d’utilisation 69

Manufacturer details
Europe: USA / Canada:
Interroll Engineering GmbH Interroll Corporation
Höferhof 16 3000 Corporate Drive
D-42929 Wermelskirchen USA - Wilmington, NC 28405
Tel. [phone] Tel. [phone]
Fax [phone] Toll Free [phone]
www.interroll.com www.interroll.us
Content
We strive for the accuracy, timeliness and completeness of the information and have carefully prepared the contents
in this document. Regardless of this, errors and changes are expressly reserved.
Copyright/industrial property rights
Any texts, images, graphics and the like, as well as their arrangement, are subject to protection under copyright and
other laws of protection. The reproduction, modication, transmission or publication of any part of this document or of
the entire document in any form is prohibited.
The document serves the exclusive purposes of information and of operation in accordance with the regulations and
does not justify any counterfeiting of the products concerned.
All signs contained in this document (protected marks, such as logos and trade names) are the property of Interroll
Holding AG, CH or of third parties and must not be used, copied or distributed without prior written consent.

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Contents
1 About this document 7
1.1 Information about this operating manual 7
1.2 Warning notices in this document 8
1.3 Symbols 9
2 Safety-related information 10
2.1 State of the art 10
2.2 Proper use 10
Application eld 10
2.3 Improper use 11
2.4 Qualication of personnel 11
2.5 Dangers 12
Injury to persons 12
Electricity 12
Work environment 12
Faults in operation 12
Maintenance 12
Unintentional start-up 12
2.6 Interface to other devices 13
2.7 Functional safety 13
Information on the performance level according to DIN EN ISO 13849-1: 2015 13
2.8 Operating modes/operating phases 14
Standard operation 14
Special operation 14
2.9 Applicable documentation 14
3 Product information 15
3.1 Product description 15
Energy recovery/overvoltage protection 15
Overload protection 15
3.2 Setup 16
MultiControl AI and BI 16
Base plate 17
3.3 Scope of delivery 17
3.4 Rating plate 18
3.5 Technical specications 19
3.6 Dimensions 20

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4 Transport and storage 21
4.1 Transport 21
4.2 Storage 21
5 Assembly and installation 22
5.1 Warning notices for installation 22
5.2 Assembling the MultiControl 22
Initial assembly 22
Subsequent assembly 24
5.3 Warning notices for electrical installation 25
5.4 Electrical installation 26
Connecting the power supply 26
Connecting the RollerDrive 27
RollerDrive AI 27
RollerDrive BI 27
Connecting the bus 28
Connecting the sensors 29
Overview of connections 30
6 Start-up and operation 31
6.1 Start-up 31
Check before the initial start-up 31
6.2 Conguration options 31
6.3 MultiControl user interface 32
Prerequisites 32
Starting the user interface 32
“MultiControl Overview” home page 34
Network Settings 35
Motor Settings 36
Motor Information – MultiControl BI only 38
Motor Monitor – MultiControl BI only 39
Motor Test for EC5000 40

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Digital I/O States 41
Digital I/O Settings 42
Control Program Settings 44
Error State 45
Error Handling Settings 45
MultiControl Error Log 47
Teach-in 48
Plug&Play 48
CAN Gateway 48
Service Change Password 49
Service Restore Factory Settings 49
Service MultiControl Restart 50
Service Version Information 50
Service – Up-/Download 51
6.4 Magnetic sensor 52
6.5 Service data objects (SDO) 52
6.6 Operation 53
Check before every start-up 53
Start 53
Stop 53
6.7 Procedure in the event of accidents or faults 54
7 Maintenance and cleaning 55
7.1 Maintenance 55
Checking the MultiControl 55
Replacing the MultiControl 55
7.2 Cleaning 56
8 Assistance in the event of faults 57
8.1 Understanding the LEDs 57
General LEDs 57
Connection LEDs 59
8.2 Troubleshooting 59
Error codes 62

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9 Decommissioning and disposal 65
9.1 Decommissioning 65
9.2 Disposal 65
10 Appendix 66
10.1 Accessories 66
10.2 Declarations of Conformity 67

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About this document
1 About this document
1.1 Information about this operating manual
This operating manual describes the following versions of the Interroll MultiControl:
• Interroll MultiControl AI with analogue interface
• Interroll MultiControl BI with CANopen bus interface
Throughout this manual, the term “control system” is used as an alternative for referring to these models.
The operating manual is a component of the product and contains important advice and information regarding the
dierent operating phases of the MultiControl. It describes the MultiControl at the time of shipping from Interroll.
The currently applicable version of this operating manual can be found online at:
www.interroll.com/products-solutions/downloads/
All the information and advice in this operating manual has been compiled with respect to applicable standards and
regulations as well as the current state of the art.
¾To ensure safe and faultless operation and to full any warranty claims that may apply, read this operating
manual rst and observe its instructions.
¾Keep this operating manual within close reach of the MultiControl.
¾Pass this operating manual onto every subsequent owner or user.
The manufacturer assumes no liability for damage and malfunctions that occur as a result of non-
compliance with this operating manual.
Should you still have any unanswered questions after reading this operating manual, please contact Interroll
customer service. Contact details for your region can be found online at www.interroll.com/contact/
Please direct any comments and suggestions regarding our operating manuals to [email protected]

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About this document
1.2 Warning notices in this document
Warning notices are provided in the context in which danger can occur and describe the nature of the danger in
question. They are structured according to the following examples:
SIGNAL WORD
Type and source of hazard
Consequence(s) in the event of non-compliance
¾Measure(s) for avoiding hazard
Signal words indicate the type and severity of the consequences if measures to avoid the hazard are not observed.
DANGER
Denotes an imminent hazard.
If measures to avoid the hazard are not observed, death or severe injury will occur.
¾Preventive measures
WARNING
Denotes a potentially hazardous situation.
If measures to avoid the hazard are not observed, death or severe injury may occur.
¾Preventive measures
CAUTION
Denotes the possibility of a hazardous situation.
If measures to avoid the hazard are not observed, minor or moderate injury may occur.
¾Preventive measures

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About this document
NOTE
Denotes a situation that can lead to material damage.
¾Preventive measures
1.3 Symbols
This symbol indicates useful and important information.
üThis symbol indicates a requirement that must be fullled before carrying out assembly or repair work.
This symbol indicates general information relating to safety.
¾This symbol indicates an action that needs to be performed.
•This symbol indicates a listed item.
This symbol indicates information concerning the MultiControl with UL / CSA approval.

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Safety-related information
2 Safety-related information
2.1 State of the art
The Interroll MultiControl has been constructed with respect to applicable standards and the current state of the art
and has been delivered in a condition that is safe to operate. Nevertheless, hazards can occur as a result of use.
Non-compliance with the instructions in this operating manual can result in life-threatening injuries.
In addition, the applicable local accident prevention regulations for the area of application and general safety
regulations must be adhered to.
2.2 Proper use
The MultiControl may only be used in an industrial environment for industrial purposes within the stipulated
performance limits that are given in the technical specications.
It controls up to four Interroll RollerDrives or VDC motors and must be integrated into a conveyor unit or conveyor
system before commissioning.
A suitable adapter must be used for connecting a VDC motor.
The MultiControl AI, 24 V DC can also be used to control the Interroll PalletControl.
Application eld
The following applications are possible:
Use of a PLC Function of a PLC Function of the MultiControl
No None
Yes • Inuence on ZPA logic
• Tracking of material to be
conveyed
• Error diagnosis
Implementation of PLC specications
Yes • The PLC program controls all
connected RollerDrives
• Tracking of material to be
conveyed
• Error diagnosis
Function as network card
Sends the status of all sensors and the
RollerDrive and, if necessary, error
information to the PLC