Intertec Data Systems CP MULTITHERM DE.A HI User manual

Operating Instructions
CP MULTITHERM DE.A HI
HOM453486859Ien-3 • 11/02/2020

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INTERTEC-Hess GmbH · Raffineriestr. 8 · 93333 Neustadt/Donau · Germany · [phone] · [email protected]
Table of contents
1 General ....................................................................................................................................................................3
2 Use ...........................................................................................................................................................................3
3 Explanation of symbols for warnings and signal words .................................................................................... 3
4 Safety information ..................................................................................................................................................3
5 Installation accessories ......................................................................................................................................... 3
6 Technical Data ........................................................................................................................................................4
7 Installation...............................................................................................................................................................4
8 Connection..............................................................................................................................................................5
9 Commissioning.......................................................................................................................................................6
10 Maintenance............................................................................................................................................................6
11 Troubleshooting .....................................................................................................................................................6
12 Deinstallation .........................................................................................................................................................6
13 Disposal...................................................................................................................................................................6
14 Declaration of Conformity ..................................................................................................................................... 7
15 Further information and service ........................................................................................................................... 7

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Operating Instructions CP MULTITHERM DE.A HI
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INTERTEC-Hess GmbH · Raffineriestr. 8 · 93333 Neustadt/Donau · Germany · [phone] · [email protected]
1 General
These operating instructions describe the safe and
proper way to work with the device. The safety informa-
tion and instructions given as well as the local accident
prevention regulations and general safety regulations
valid in the area of application must be complied with.
These instructions are a constituent part of the instru-
ment and need to be kept in the immediate vicinity of the
device accessible to personnel at all times.
Before starting any work, the operating instructions
should be read in full.
2 Use
The CP..THERM heaters are manufactured according to
Directive from Ministry of Employment and Labor No.
2016-54 and are licensed for direct heating through
flange-mounting (conduction) or for room heating (con-
vection) in Ex-zone 1 and Zone 2 for instrument categor-
ies G/ D in temperature classes T3 to T6. You will find
the temperature class for your device on the label. See
Technical Data section.
The areas of application are:
• Frost protection
• Condensation protection
• Maintaining temperature
Product approval 18-KA4BO-0090X and 18-
KA4BO-0089X with appendices and supplements, as
well as IEC Scheme Certificate IECEx PTB 07.0052X.
See http://www.intertec.info
3 Explanation of symbols for warnings
and signal words
The safety information warns the user about risks and
provide information on how risks can be avoided.
Safety information can be found at the start of the
chapter before the instructions which may lead to a haz-
ardous situation. Additional safety information can be
found at the beginning of this manual.
Safety instructions which must be adhered to are high-
lighted as follows:
DANGER
DANGER
This sign is warning about an extremely hazardous situ-
ation which, if not heeded, will lead to death or serious ir-
reversible injury.
WARNING
WARNING
This sign is warning about a hazardous situation which,
if not heeded, may lead to death or serious irreversible
injury.
CAUTION
NOTICE
This sign is warning about a hazardous situation which,
if not heeded, may lead to slight, reversible injury.
NOTICE
NOTE
It is essential to pay attention to this safety advice as you
may otherwise incur material damage.
INFO
Important notes and useful additional information.
4 Safety information
CAUTION
Risk of injury at the rib ends
The sharp edges on the heating ribs may cause injury if
handled incorrectly.
CAUTION
Risk of burns from a hot surface
Attainable highest temperatures:
- Max. 160°C with T3 heating systems
- Max. 100°C with T4 heating systems
- Max. 70°C with T5 heating systems
- Max. 50°C with T6 heating systems
Do not touch device during operation! Before working on
the device, allow it to cool down first.
5 Installation accessories

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Operating Instructions CP MULTITHERM DE.A HI
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INTERTEC-Hess GmbH · Raffineriestr. 8 · 93333 Neustadt/Donau · Germany · [phone] · [email protected]
The following are included in the scope of delivery:
For heating with profile depth "N":
Piece Description
1 Heating unit
1 Angle bracket made of flat steel
1 Packet of screws containing the following:
2 M 6x12 hexagon bolts
1 T-head bolt type 28/15, M 6x15
2 M6 flat square nut
1 Washer shape A 6.4
2 Lock washers shape J 6.4
1 M6 hex nut
For heating with profile depth "P":
Piece Description
1 Heating unit
2 Angle bracket made of flat steel
1 Packet of screws containing the following:
4 M 6x12 hexagon bolts
2 T-head bolt type 28/15, M 6x15
4 M6 flat square nut
2 Washer shape A 6.4
4 Lock washers shape J 6.4
2 M6 hex nut
If one of the components listed here is not included in
the scope of delivery, then please contact the manufac-
turer.
6 Technical Data
Protection class IP66/IP68 1bar/30min
Rated voltage max. 250 V AC
Permitted operating voltage max. 275 V AC
Rated current (in compli-
ance with VDE 0298)
max 10 A
Ambient temperature - 60 to + 60°C
Max. permitted operating
temperature
- 60 to + 180°C
Switching capacity of fault
alarm (AM)
10 A / 275 V AC
Connecting cable Silicone hose cable,
notch- and oil resistant, 3
x 1,5 mm² Ø8,8 mm
Connecting cable AM Silicone hose cable,
notch- and oil resistant, 3
x 1,0 mm² Ø8,5 mm
Material Seawater-proof alu-
minium, black anodized
Mean Time Before Failure 50.000 h
Storage temperature - 60 to + 80°C
Connecting cable HI Silicone hose cable,
notch- and oil resistant, 2
x 0,62 mm² and 3 x 1,35
mm², Ø10,2 mm
Special voltages with corresponding power adjustment
and component selection are possible.
Profile type "N" Height x
Width x Depth
155 x 80 x 80 mm
Profile type "P" Height x
Width x Depth
225 x 80 x 80 mm
INFO
You will find the precise technical data for your in-
strument on the label.
7 Installation
NOTICE
Carefully remove
When removing from the packaging and during trans-
port, the connection line must not be stressed or bent.
For free convection, the heater needs to be installed with
ribs standing vertically. The minimum distances to the
floor and to devices above it must be complied with. The
label needs to remain legible.
For the operation of the device, it is absolutely neces-
sary to connect an external digital temperature controller
TC… in series with the heater. The controller housing
may only be mounted at a place where 80°C is not ex-
ceeded. See separate operating instructions for series
digital temperature controller TC.
To ensure operational safety, the heater must operate
under temperature conditions which will NOT exceed the
trigger temperature of the limiter.
The operating temperatures must be adhered to.
The connection cable must be permanently installed up
to the inlet into the on-site junction box, taking the per-
missible bending radius = 5 x outer diameter into consid-
eration.

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Operating Instructions CP MULTITHERM DE.A HI
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INTERTEC-Hess GmbH · Raffineriestr. 8 · 93333 Neustadt/Donau · Germany · [phone] · [email protected]
Illustration1: Installation example MULTITHERM with TAE or
TS and clearance
Additional installation material, such as rails or panels
and also junction boxes, are not included in the standard
scope of delivery (see Installation accessories [}Page3])
and must be ordered additionally.
8 Connection
INFO
The device may only be connected up and secured by a
trained person, taking into account the "rated voltage"
and "rated current" specified on the nameplate.
Where operating voltage = measured voltage (rated
voltage), then the heater is at its rated output. Mains
voltage fluctuations up to 10 % are then permissible.
Each heater with integrated TS thermostat must be pre-
ceded by a 10 A fuse or a motor protection switch with
short-circuit and thermal quick release (set to 10 A) as
short-circuit protection. When using a heater without in-
tegrated thermostat, the fuse protection can be selected
according to the cross-section of the supply cable.
Additional equipotential bonding is required. The ter-
minal block designated for this purpose has the ground
sign.
ATTENTION:
Never remove the
adapter/ cable gland!
Illustration2: Example heater with KLE connection
CAUTION
NOTICE: Do not remove adapter/ cable connec-
tion to connect up the heater!
This would cause irreversible damage to the heater and
this would mean that the explosion protection can no
longer be warranted.
The illustration may deviate from the heater.

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Operating Instructions CP MULTITHERM DE.A HI
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INTERTEC-Hess GmbH · Raffineriestr. 8 · 93333 Neustadt/Donau · Germany · [phone] · [email protected]
1 2 3 4 5 6 7 8 9 10 11 12 13
L
N
PE
NTC
RS 485
F1
TC DIGITAL
CP...THERM...HI
external sensor
br=brown bl=blue ye/gn=yellow/green bk=black gr=grey
bl br gn/ye gr bk
+
A
B
Ground
Illustration3: Smart Heater HI System with TC
9 Commissioning
If the heater is installed in accordance with the notes in
the Installation [}Page 4] section and Connection [}
Page 5] sections, then the radiator may be commis-
sioned.
CAUTION
Sufficient heat dissipation must be ensured.
Unauthorized covers must be removed as otherwise
there is the risk of the heater overheating.
The heating circuit is permanently disconnected by a
temperature melt fuse which can't be reset if these in-
stallation instructions are not adhered to.
10 Maintenance
The design of the device does not require any mainten-
ance.
Functional and safety test intervals can be freely selec-
ted by the operator in accordance with the applicable
regulations.
Repairs may only be carried out by the manufacturer in
the factory.
All components have to be kept clean and free of dust
and harmful substances that could lead to excessive
temperature rise.
In the dust Ex area, the applicable requirements of KS C
IEC 60079-17 must be complied with.
11 Troubleshooting
If the heater fails, check the installation. Carry out a con-
tinuity test on the heating circuit. Pay attention to the
connection diagram and switching point of the thermo-
stat!
In the case of overheating, the thermal indicator (see fig-
ure) indicates a discoloration. If more than four fields are
blackened, the heater must be uninstalled and returned
to the manufacturer for inspection.
Illustration4: Temperature indicator
12 Deinstallation
Disassembly may only be carried out by a trained per-
son.
DANGER
Risk of fatal injury from electric current!
If contact is made with live components, there is the risk
of fatal injury.
For this reason, switch off the voltage supply, secure
against being switched on again and check that no more
voltage is present.
Disconnect connection line from the clamps and from the
connection socket, disconnect device from bracket and
remove it.
13 Disposal
Disassemble the components of the product, taking the
applicable local labour protection and environmental reg-
ulations into consideration and make sure that the com-
ponents are recycled:
• Scrap metal
• Send plastic elements to recycling

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Operating Instructions CP MULTITHERM DE.A HI
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INTERTEC-Hess GmbH · Raffineriestr. 8 · 93333 Neustadt/Donau · Germany · [phone] · [email protected]
• Sort other components according to their material
properties and dispose of them.
NOTICE
Environmental damage may be caused if dis-
posed of incorrectly!
Electrical scrap and electronics components are subject
to hazardous waste treatment and must only be dis-
posed of by certified specialists!
The local community authorities or specialist waste dis-
posal companies can provide information on environ-
mentally friendly disposal.
14 Declaration of Conformity
The manufacturer, INTERTEC-Hess GmbH, Raffiner-
iestrasse 8, 93333 Neustadt/Donau, Germany, hereby
declares in sole responsibility that the product
Product / Type designation:
CP MULTITHERM
complies with the provisions of the following directives
Ministry of Employment and Labor No. 2016-54 complies
with the following standards, harmonized standards,
where appropriate and/or standardized documents:
Ministry of Employment and Labor, appendix 6 of notific-
ation 2016-54
Ministry of Employment and Labor, appendix 7 of notific-
ation 2016-54
Ministry of Employment and Labor, appendix 15 of noti-
fication 2016-54
KS C IEC 61000-6-4:2014
KS C IEC 60529
Marking:
18-KA4BO-0090X
18-KA4BO-0089X
Ex d IIC T6...T3
Ex tb IIIC T85°C, T100°C, T135°C, T200°C
Neustadt, May 14th, 2018
Dipl.-Ing. Martin Hess, Managing Director
15 Further information and service
If the information contained in this instruction manual
should not be sufficient in any way, then INTERTEC
would be glad to be at your disposal to provide further in-
formation and service.
Please contact your INTERTEC contact person or dir-
ectly contact
INTERTEC-Hess GmbH
Raffineriestr. 8
93333 Neustadt/Donau
Germany
Phone: [phone]
e-mail: [email protected]
Website: www.intertec.info
Warranty
The legally defined warranties and warranty periods of
24 months are applicable to our scope of supply and ser-
vices.
You will find more detailed information in the manufac-
turer warranty from INTERTEC for heating systems and
accessories.
These instructions do not claim to take all
designs, options or changes into consid-
eration, even in association with installa-
tion, operation or maintenance. INTER-
TEC does not accept responsibility for
providing information about changes
made retrospectively.