Invacare Birdie EVO User manual

Invacare®Birdie®EVO
Birdie®EVO,Birdie®EVOCOMPACT,Birdie®EVOPLUS,
Birdie®EVOXPLUS
enMobilePatientLift
ServiceManual
PROVIDER:Keepthismanual.
TheproceduresinthismanualMUSTbeperformedbyaqualied
technician.

©2020InvacareCorporation
Allrightsreserved.Republication,duplicationormodicationinwholeorinpartisprohibitedwithoutpriorwritten
permissionfromInvacare.Trademarksareidentiedby™and®.AlltrademarksareownedbyorlicensedtoInvacare
Corporationoritssubsidiariesunlessotherwisenoted.

Contents
1General.........................................4
1.1Introduction..................................4
1.1.1SymbolsinthisDocument.....................4
2Safety..........................................5
2.1GeneralSafetyInformation.......................5
2.2Mainpartsofthelift............................5
3Servicing........................................6
3.1ServiceInterval................................6
3.1.1LOLERStatement............................6
3.2Tighteningtorques.............................6
3.3Resettingtheservicelight........................6
3.4Serviceinspectionchecklist.......................7
4Troubleshooting...................................9
4.1Identifyingandrepairingfaults....................9
5Instructions......................................11
5.1Disassemblingafoldablemast.....................11
5.2Assemblingafoldablemast.......................11
5.3Replacing75mmcastors.........................12
5.4Replacing100mmcastors........................12
5.5Replacing125mmcastors........................13
5.6Replacingthespreaderbar.......................14
5.7Replacingtheboomactuator......................15
5.8Replacingtheboom............................16
5.9Replacingthedamper...........................16
5.10Replacingalegactuatorwithoutcover.............17
5.11Replacingalegactuatorwithcover................18
5.12Replacingelectricallegswithoutactuatorcover.......20
5.13Replacingelectricallegswithactuatorcover.........21
5.14Replacingthefootpedaland/orrods...............22
5.15Replacingmanuallegs..........................23
5.16ReplacingtheCBJHomecontrolunit...............24
5.17ReplacingtheCBJCare,CBJ1,CBJ2controlunit......25
5.18InstallingtheWunderRS300scalewith
SMARTLOCK®................................26
5.19InstallingtheWunderRS300scalewithaxed
spreaderbar.................................27
5.20Installingtheleverformanuallegspreader..........28

Invacare®Birdie®EVO
1General
1.1Introduction
Thisdocumentcontainsimportantinformationabout
assembly,adjustmentandadvancedmaintenanceofthe
product.Toensuresafetywhenhandlingtheproduct,read
thisdocumentandtheusermanualcarefullyandfollow
thesafetyinstructions.
FindtheusermanualonInvacare’swebsiteorcontact
yourInvacarerepresentative.Seeaddressesattheend
ofthisdocument.
Invacarereservestherighttoalterproductspecications
withoutfurthernotice.
Beforereadingthisdocument,makesureyouhavethe
latestversion.YoundthelatestversionasaPDFonthe
Invacarewebsite.
Forpre-saleanduserinformation,seetheusermanual.
Formoreinformationabouttheproduct,forexample
productsafetynoticesandproductrecalls,contactyour
Invacarerepresentative.Seeaddressesattheendofthis
document.
1.1.1SymbolsinthisDocument
Symbolsandsignalwordsareusedinthisdocumentand
applytohazardsorunsafepracticeswhichcouldresultin
personalinjuryorpropertydamage.Seetheinformation
belowfordenitionsofthesignalwords.
WARNING
Indicatesahazardoussituationthatcould
resultinseriousinjuryordeathifitisnot
avoided.
CAUTION
Indicatesahazardoussituationthatcould
resultinminororslightinjuryifitisnot
avoided.
IMPORTANT
Indicatesahazardoussituationthatcould
resultindamagetopropertyifitisnot
avoided.
TipsandRecommendations
Givesusefultips,recommendationsand
informationforefcient,trouble-freeuse.
460122366-B

Safety
2Safety
2.1GeneralSafetyInformation
WARNING!
Riskofinjuryordamagetoproperty
–Theproceduresinthismanualmustonlybe
performedbyaqualiedtechnician.
–Useonlyoriginalaccessoriesandspareparts.
–Donothandlethisproductoranyavailable
optionalequipmentwithoutrstcompletely
readingandunderstandingtheseinstructions
andanyadditionalinstructionalmaterialsuch
asusermanuals,installationmanualsor
instructionsheetssuppliedwiththisproduct
oroptionalequipment.
–Aftereachassembly,checkthatallttingsare
properlytightenedandthatallpartshavethe
correctfunction.
WARNING!
Riskofcontamination
–Cleananddisinfecttheproductbefore
servicing.
IMPORTANT!
Assemblyofaccessoriesmightnotbedescribed
inthisservicemanual.Refertothemanual,
deliveredwiththeaccessory.
–Additionalmanualscanbeorderedfrom
Invacare.Seeaddressesattheendofthis
document.
IMPORTANT!
Somereplacementpartsareonlyavailableas
akit.Alwaysusethecompletenewkitwhen
replacingapart.
–SparepartscanbeorderedfromInvacare.
RefertoyourlocalInvacarewebsitetoaccess
theelectronicsparepartscatalogue(ESPC).
IMPORTANT!
Refertotheusermanualofthisproductfor
informationon
–Technicaldata
–Productcomponents
–Labels
–Additionalsafetyinstructions
–Cleaninganddisinfectioninstructions
Theinformationcontainedinthisdocumentis
subjecttochangewithoutnotice.
2.2Mainpartsofthelift
ABoom
BSpreaderbar–withorwithoutSMARTLOCK™
CHookforsling
DPushbar
ELiftingactuator
FMast–foldableorxed
GBasewithfootpedalformanuallegspreader
HFrontCastors
ILeg
JBasewithactuatorsforelectricallegspreader—
withorwithoutactuatorcovers
KRearcastorswithbrake
LHandcontrol
MEmergencyStop
NCBJHomecontrolunitwithintegratedbattery
OCBJCare,CBJ1orCBJ2controlunitwith
detachablebattery
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Invacare®Birdie®EVO
3Servicing
3.1ServiceInterval
Unlessotherwisestatedinlocalrequirements,servicemust
beperformedatleastevery12monthsandaccordingto
theServiceInspectionChecklist.Whenperformingannual
orregularservice,allpartsdesignedtocarryloadmust
be,asaminimum,testedwithmaximumload.Allsafety
featuresmustbecheckedaccordingtoISO10535:2006
AnnexB.
3.1.1LOLERStatement
TheUKHealthandSafetyExecutive’sLiftingOperations
andLiftingEquipmentRegulations1998,requireany
equipmentthatisusedintheworkplacetoliftaloadbe
subjecttosafetyinspectiononasixmonthlybasis.Please
refertotheHSEwebsiteforguidancewww.hse.gov.uk.
Thepersonresponsiblefortheequipmentmustensure
adherencetoLOLERregulations.
3.2Tighteningtorques
IMPORTANT
Donotovertightenthemountinghardwareas
thismightcausedamagetotheproduct.
Ifnototherwisestatedinthespecicinstructionsthe
followingguidelinesapply:
ThreadTighteningtorqueinNm±10%
M43Nm
M56Nm
M610Nm
M825Nm
M1049Nm
M1280Nm
M16180Nm
3.3Resettingtheservicelight
(CBJCarecontrolunitonly)
Toresettheservicelightafteraservicehasbeen
performed:
1.Locatethehandcontrol.
2.PressandholdtheUPbuttonandtheDOWNbutton
atthesametimeforveseconds.
3.Youwillhearasoundwhentheservicelighthasbeen
reset.
Theservicelightisnowresettoindicateaservice
requirementaftera12monthperiodor8000cycles.
Iftheservicelightisrequiredtobesetforaperiodshorter
than12months,aspecialhandsetandfurtherinstructions
arerequired.ContactInvacaretoorderthishandsetand
instructions.
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Servicing
3.4Serviceinspectionchecklist
Model:REF/SNnumber:1/2
CheckpointsforInvacare®Birdie®EVOaccordingtoISO10535:2006AnnexBü
û
Comment
Generalinspection
Nounauthorizedmodications
Alllabelspresentandreadable.(seefulllistoflabelsintheusermanual)
Safeworkingloadvisiblymarkedonproductlabelandboom
Usermanualavailable
Visualinspectionofmechanicalparts
Nowearanddeformationonpivotpointsandbolts(leg-baseconnection,
mast-boomconnection,actuatorattachments)
Allconnectingelements(screwsandbolts)presentandproperlytightenedor
secured
Nodeformation,cracksorotherdamagesonweldedjoints
Surfacesfreeofdamagesandcorrosion
Nodeformationonmetalstructure(legs,base,mast,boomandspreaderbar)
Nodeformation,wear,sharpedgesorotherdamagesontheslinghooks
Nodeformationorotherdamagesonspreaderbarholder,legspreaderlever
andspreaderbarreleasemechanism(SMARTLOCK®option)
Castorsfreeofdamages,debrisanddirt
Visualinspectionofelectricalparts
Allcablesundamagedandroutedproperly
Noleakageontheactuator(s)
Nocracksorotherdamagesonhousings(actuators,controlunit,handcontrol)
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Invacare®Birdie®EVO
Model:REF/SNnumber:2/2
CheckpointsforInvacare®Birdie®EVOaccordingtoISO10535:2006AnnexBü
û
Comment
Functionaltests
Castorssmoothlyswivelandroll
Applicationandreleaseofcastorbrakesisworkingproperly
Basefullyopensandclosessmoothly
Emergencystopengageswhenpressedinandallelectricalfunctionsare
disabled
Emergencystopcanberesetwhenbuttonisturnedclockwise
Emergencyfunctionsonthecontrolunit(emergencyloweringandifapplicable
emergencylifting)areworkingproperly
Mechanicalemergencyloweringlowerstheboomatsafespeed
Successfulloadtest(fullliftingcyclewithmaximumsafeworkingloadapplied)
withquietandsmoothoperationoftheactuator
Allbuttonsonthecontrolunitandhandcontrolareworkingandactivatethe
correctfunction
BatteryindicatorandLEDsonthecontrolunitareworkingproperly
Releasemechanismofthespreaderbarisworkingproperly(release,smooth
removal/insertionandself-locking)(SMARTLOCK®option)
Dampeningmechanismofthespreaderbarisworkingproperly(smooth
swinging,effectivedampening)(Slow’R®option)
Foldingmechanismofthemastisworkingproperly(release,smooth
folding/unfoldingandself-locking)(option)
Overallassessment
□Pass□Fail
Nosafetyorfunctionaldeciencieswere
detected.
Safetyorfunctionaldecienciesdetectedandcorrectiveactionis
required.
Comments:
Dateofnextinspection:_______________
Name:___________________________________Date/Signature:____________________________________________
IMPORTANT
Correctiveactionsmustbeperformedbyaqualiedtechnician.
Instructionsforreplacingandadjustingmainpartsaredescribedintheservicemanual.
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Troubleshooting
4Troubleshooting
4.1Identifyingandrepairingfaults
SymptomsFaultsSolution
Mast/Basejointloose.CheckandtightentheMast/Base
connection.See“Installingthe
Mast”intheusermanualor5.1
Disassemblingafoldablemast,page
11
Mast/Boomjointloose.CheckandtightentheMast/Boom
connection.See5.8Replacingthe
boom,page16
Patientliftfeelsloose.
Tie-Rodsareloose.Checkandtightenthescrewsofthe
rodsand/orpedal.See5.14Replacing
thefootpedaland/orrods,page22
Castors/Brakesnoisyorstiff.Fluffordebrisinbearings.Replacethecastors.See5.3Replacing
75mmcastors,page12or5.4
Replacing100mmcastors,page12
Noisyordrysoundfrompivots.PivotsarewornordamagedReplacethepivots.See5.8Replacing
theboom,page16,5.15Replacing
manuallegs,page23,5.12Replacing
electricallegswithoutactuatorcover,
page20or5.13Replacingelectrical
legswithactuatorcover,page21
Electricactuatorfailstoliftorlegsfail
toopenwhenbuttonispressed.
Hand-controloractuatorconnector
loose.
Connecthandcontroloractuator
connector .Ensureconnectorsare
seatedproperlyandfullyconnected.
Batterylow.Chargebatteries.See“Chargingthe
battery”intheusermanual
REDemergencystopbuttonpressed
IN.
RotateREDemergencystopbutton
CLOCKWISEuntilitpopsout.
Batterynotconnectedproperlyto
controlunit.
Reconnectthebatterytothecontrol
unit.See“Chargingthebattery”inthe
usermanual
Theconnectingterminalsaredamaged.Replacethehandcontroland/or
controlunit.See5.16Replacingthe
CBJHomecontrolunit,page24or5.17
ReplacingtheCBJCare,CBJ1,CBJ2
controlunit,page25
Powercordconnectedtopoweroutlet.Disconnectpowercordfrompower
outlet.
Boomorlegactuatoriswornor
damagedorspindleisbent.
Replacetheactuator.See5.7Replacing
theboomactuator,page15,5.10
Replacingalegactuatorwithout
cover,page17or5.11Replacingaleg
actuatorwithcover,page18
Unusualnoisefromactuator.Boomorlegactuatoriswornor
damagedorspindleisbent.
Replacetheactuator.See5.7Replacing
theboomactuator,page15,5.10
Replacingalegactuatorwithout
cover,page17or5.11Replacingaleg
actuatorwithcover,page18
Boomwillnotlowerinuppermost
position.
Boomrequiresaminimumweightload
tolowerfromtheuppermostposition.
Pulldownslightlyontheboom.
Boomwillnotlowerduringapower
retraction.
Shoulderboltatthejunctionofthe
boomandmastmaynotbeproperly
installed.
CheckMast/Boomconnection.See
5.8Replacingtheboom,page16
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Invacare®Birdie®EVO
SymptomsFaultsSolution
Thecontrolunitemitsabeepingsound
duringlifting,andthemotorstops.
Max.loadisexceededReducetheload(andtheliftwill
functionnormally).
Manuallegsfailtoopenwiththepedal
orlever .
ThemechanicalmechanismisdamagedReplacefootpedaland/orrods.See
5.14Replacingthefootpedaland/or
rods,page22
Dampingofthespreaderbarhas
lessenedordisappearedcompletely.
DamperisdamagedReplacethedamper.See5.9Replacing
thedamper,page16
Thedetachablespreaderbardoesnot
xtotheconnectorontheboom
ThelockingmechanismisdamagedReplacethespreaderbarconnector .
See5.9Replacingthedamper,page16
ContactyourInvacareproviderorrepresentativeiftheabovedoesnotsolveyourproblems.
1060122366-B

Instructions
5Instructions
5.1Disassemblingafoldablemast
CAUTION!
Riskofinjuryanddamagetoproperty
Improperhandlingofheavypartscancause
injuryordamagetoproperty.
–Alwaysperformthefollowingprocedureswith
themastinfoldedposition.
–Assistancemayberequiredtohandleheavy
parts.
1.
LockbothrearcastorsAandremovethelockingpin
B.
2.
InsertthelockingpinBintotheholeonthepivot
pinC.
3.
RotatethelockingpinBanti-clockwisetounlockthe
pivotpinC.
4.
Holdthemast-boomassemblyDinpositionand
removethepivotpinCwiththelockingpinB.
5.
Removethemast-boomassemblyDfromthebase.
ThebushingsEarenotxedtothemast.
Storetheminasafeplaceorxthemtothe
mastwithtapeduringtransportandstorage.
5.2Assemblingafoldablemast
1.Reversetheproceduredescribedin5.1Disassembling
afoldablemast,page11.
2.Checkthatthepivotpiniscompletelyinsertedand
properlysecured.
3.Themastcannowbefoldeduprightforusage.
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Invacare®Birdie®EVO
5.3Replacing75mmcastors
5.4Replacing100mmcastors
1260122366-B

Instructions
5.5Replacing125mmcastors
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Invacare®Birdie®EVO
5.6Replacingthespreaderbar
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Instructions
5.7Replacingtheboomactuator
60122366-B15

Invacare®Birdie®EVO
5.8Replacingtheboom
5.9Replacingthedamper
1660122366-B

Instructions
5.10Replacingalegactuatorwithoutcover
60122366-B17

Invacare®Birdie®EVO
5.11Replacingalegactuatorwithcover
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Instructions
60122366-B19

Invacare®Birdie®EVO
5.12Replacingelectricallegswithoutactuatorcover
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