Invacare Birdie EVO User manual

Invacare®Birdie®EVO
Birdie®EVO,Birdie®EVOCOMPACT,Birdie®EVOPLUS
enMobilePatientLift
ServiceManual................................3
daMobilpersonløfter
Servicemanual.................................27
deMobilerPatientenlifter
Servicehandbuch...............................51
Siirrettäväpotilasnostin
Huoltokäsikirja.................................75
frLève-personnemobile
Manueldemaintenance........................99
noMobilpersonløfter
Servicehåndbok................................123
svMobilpersonlyft
Servicemanual.................................147
DEALER:Keepthismanual.
TheproceduresinthismanualMUSTbeperformedbyaqualied
technician.

©2018InvacareCorporation
Allrightsreserved.Republication,duplicationormodicationinwholeorinpartisprohibitedwithoutpriorwritten
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Corporationoritssubsidiariesunlessotherwisenoted.
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Contents
1General.........................................4
1.1Introduction..................................4
1.1.1Symbolsinthisdocument.....................4
2Safety..........................................5
2.1GeneralSafetyInformation.......................5
2.2Mainpartsofthelift............................5
3Servicing........................................6
3.1GeneralInformation............................6
3.2Safetyinspectionchecklist........................6
3.3Resettingtheservicelight........................6
4Troubleshooting...................................7
4.1Identifyingandrepairingfaults....................7
5Instructions......................................9
5.1Disassemblingafoldablemast.....................9
5.2Assemblingafoldablemast.......................9
5.3Replacing75mmcastors.........................10
5.4Replacing100mmcastors........................10
5.5Replacing125mmcastors........................11
5.6Replacingthespreaderbar.......................11
5.7Replacingtheboomactuator......................12
5.8Replacingtheboom............................13
5.9Replacingthedamper...........................13
5.10Replacingalegactuatorwithoutcover.............14
5.11Replacingalegactuatorwithcover................15
5.12Replacingelectricallegswithoutactuatorcover.......17
5.13Replacingelectricallegswithactuatorcover.........18
5.14Replacingthefootpedaland/orrods...............19
5.15Replacingmanuallegs..........................20
5.16ReplacingtheCBJHomecontrolunit...............21
5.17ReplacingtheCBJCare,CBJ1,CBJ2controlunit......22
5.18Installingthescalewithaxedspreaderbar.........23
5.19InstallingthescalewithSMARTLOCK™..............24
5.20Installingtheleverformanuallegspreader..........25

Invacare®Birdie®EVO
1General
1.1Introduction
Thisdocumentcontainsimportantinformationabout
assembly,adjustmentandadvancedmaintenanceofthe
product.Toensuresafetywhenhandlingtheproduct,read
thisdocumentandtheusermanualcarefullyandfollow
thesafetyinstructions.
FindtheusermanualonInvacare’swebsiteorcontact
yourInvacarerepresentative.Seeaddressesattheend
ofthisdocument.
Invacarereservestherighttoalterproductspecications
withoutfurthernotice.
Beforereadingthisdocument,makesureyouhavethe
latestversion.YoundthelatestversionasaPDFonthe
Invacarewebsite.
Forpre-saleanduserinformation,seetheusermanual.
Formoreinformationabouttheproduct,forexample
productsafetynoticesandproductrecalls,contactyour
Invacarerepresentative.Seeaddressesattheendofthis
document.
1.1.1Symbolsinthisdocument
Symbolsandsignalwordsareusedinthisdocumentand
applytohazardsorunsafepracticeswhichcouldresultin
personalinjuryorpropertydamage.Seetheinformation
belowfordenitionsofthesignalwords.
WARNING
Indicatesahazardoussituationthatcould
resultinseriousinjuryordeathifitisnot
avoided.
CAUTION
Indicatesahazardoussituationthatcould
resultinminororslightinjuryifitisnot
avoided.
IMPORTANT
Indicatesahazardoussituationthatcould
resultindamagetopropertyifitisnot
avoided.
TipsandRecommendations
Givesusefultips,recommendationsand
informationforefcient,trouble-freeuse.
41650024-B

Safety
2Safety
2.1GeneralSafetyInformation
WARNING!
Riskofinjuryordamagetoproperty
–Theproceduresinthismanualmustonlybe
performedbyaqualiedtechnician.
–Useonlyoriginalaccessoriesandspareparts.
–Donothandlethisproductoranyavailable
optionalequipmentwithoutrstcompletely
readingandunderstandingtheseinstructions
andanyadditionalinstructionalmaterialsuch
asusermanuals,installationmanualsor
instructionsheetssuppliedwiththisproduct
oroptionalequipment.
–Aftereachassembly,checkthatallttingsare
properlytightenedandthatallpartshavethe
correctfunction.
WARNING!
Riskofcontamination
–Cleananddisinfecttheproductbefore
servicing.
IMPORTANT!
Assemblyofaccessoriesmightnotbedescribed
inthisservicemanual.Refertothemanual,
deliveredwiththeaccessory.
–Additionalmanualscanbeorderedfrom
Invacare.Seeaddressesattheendofthis
document.
IMPORTANT!
Somereplacementpartsareonlyavailableas
akit.Alwaysusethecompletenewkitwhen
replacingapart.
–SparepartscanbeorderedfromInvacare.
RefertoyourlocalInvacarewebsitetoaccess
theelectronicsparepartscatalogue(ESPC).
IMPORTANT!
Refertotheusermanualofthisproductfor
informationon
–Technicaldata
–Productcomponents
–Labels
–Additionalsafetyinstructions
–Cleaninganddisinfectioninstructions
Theinformationcontainedinthisdocumentis
subjecttochangewithoutnotice.
2.2Mainpartsofthelift
ABoom
BSpreaderbar–withorwithoutSMARTLOCK™
CHookforsling
DPushbar
ELiftingactuator
FMast–foldableorxed
GBasewithfootpedalformanuallegspreader
HFrontCastors
ILeg
JBasewithactuatorsforelectricallegspreader—
withorwithoutactuatorcovers
KRearcastorswithbrake
LHandcontrol
MEmergencyStop
NCBJHomecontrolunitwithintegratedbattery
OCBJCare,CBJ1orCBJ2controlunitwith
detachablebattery
1650024-B5

Invacare®Birdie®EVO
3Servicing
3.1GeneralInformation
WARNING!
Riskofinjuryordamagetoproperty
Improperassemblymaycauseinjuryordamage.
–ServicingMUSTbeperformedonlybya
qualiedtechnician.
–Regularmaintenanceofpatientliftsand
accessoriesisnecessarytoassureproper
operation.
–DONOTovertightenthemountinghardware.
Thiswilldamagethemountingbracket.
ServiceInterval
Unlessotherwisestatedinlocalrequirements,servicemust
beperformedatleastevery12monthsandaccordingto
theSafetyInspectionChecklist.Whenperformingannual
orregularservice,allpartsdesignedtocarryloadmust
be,asaminimum,testedwithmaximumload.Allsafety
featuresmustbecheckedaccordingtoISO10535:2006
AnnexB.
3.2Safetyinspectionchecklist
DateofInspection:Initials:
THECASTORBASE
qInspectformissinghardware.
qBaseopens/closeswithease.
qInspectcastorsandaxleboltsfortightness.
qInspectcastorsforsmoothswivelandroll.
qInspectandclearwheelsofdebris.
qInspectpivotjointsforwear.
SLINGSANDHARDWARE
qCheckallslingattachmentseachtimeitisusedto
ensureproperconnectionandpatientsafety.
qInspectslingmaterialforwear.
qInspectstrapsforwear.
qInspectstitching.
THEELECTRICACTUATORASSEMBLY
qCheckforleakage.
qInspecthardwareonmast,boomandbase.
qCheckforwearordeterioration.Ifdamaged,return
tofactory.
qCycletoensuresmoothquietoperationofthe
electricactuator.
THEBOOM
qCheckallhardwareandspreaderbarsupports.
qInspectforbendsordeections.
qInspectboltedjointsofboomforwear.
qInspecttoensurethattheboomiscentered
betweenthebaselegs.
qCheckthemastpivotbolt.Ensurethatthebolt
istightlysecured.
qInspectpivotjointsforwear.
qCheckifsafeworkingloadisvisiblymarkedonthe
boom.
THEMAST
qMastmustbesecurelyassembledtoboom.
qInspectforbendsordeections.
qInspectpivotjointsforwear.
THESPREADERBAR
qCheckthebolt/hooksforwearordamage.
qCheckslinghooksforwearordeection.
qInspectpivotjointsforwear.
qCheckthespreaderbarconnectorforwearat
contactpoints.
qChecktheboltedaxisthatiscarryingthespreader
barconnectorattheboom.
qCheckifsafeworkingloadisvisiblymarkedonthe
spreaderbar
CLEANING
qWhenevernecessary.
3.3Resettingtheservicelight
(CBJCarecontrolunitonly)
Toresettheservicelightafteraservicehasbeen
performed:
1.Locatethehandcontrol.
2.PressandholdtheUPbuttonandtheDOWNbutton
atthesametimeforveseconds.
3.Youwillhearasoundwhentheservicelighthasbeen
reset.
Theservicelightisnowresettoindicateaservice
requirementaftera12monthperiodor8000cycles.
Iftheservicelightisrequiredtobesetforaperiodshorter
than12months,aspecialhandsetandfurtherinstructions
arerequired.ContactInvacaretoorderthishandsetand
instructions.
61650024-B

Troubleshooting
4Troubleshooting
4.1Identifyingandrepairingfaults
SymptomsFaultsSolution
Mast/Basejointloose.CheckandtightentheMast/Base
connection.See“Installingthe
Mast”intheusermanualor5.1
Disassemblingafoldablemast,page
9
Mast/Boomjointloose.CheckandtightentheMast/Boom
connection.See5.8Replacingthe
boom,page13
Patientliftfeelsloose.
Tie-Rodsareloose.Checkandtightenthescrewsofthe
rodsand/orpedal.See5.14Replacing
thefootpedaland/orrods,page19
Castors/Brakesnoisyorstiff.Fluffordebrisinbearings.Replacethecastors.See5.3Replacing
75mmcastors,page10or5.4
Replacing100mmcastors,page10
Noisyordrysoundfrompivots.PivotsarewornordamagedReplacethepivots.See5.8Replacing
theboom,page13,5.15Replacing
manuallegs,page20,5.12Replacing
electricallegswithoutactuatorcover,
page17or5.13Replacingelectrical
legswithactuatorcover,page18
Electricactuatorfailstoliftorlegsfail
toopenwhenbuttonispressed.
Hand-controloractuatorconnector
loose.
Connecthandcontroloractuator
connector.Ensureconnectorsare
seatedproperlyandfullyconnected.
Batterylow.Chargebatteries.See“Chargingthe
battery”intheusermanual
REDemergencystopbuttonpressed
IN.
RotateREDemergencystopbutton
CLOCKWISEuntilitpopsout.
Batterynotconnectedproperlyto
controlunit.
Reconnectthebatterytothecontrol
unit.See“Chargingthebattery”inthe
usermanual
Theconnectingterminalsaredamaged.Replacethehandcontroland/or
controlunit.See5.16Replacingthe
CBJHomecontrolunit,page21or5.17
ReplacingtheCBJCare,CBJ1,CBJ2
controlunit,page22
Powercordconnectedtopoweroutlet.Disconnectpowercordfrompower
outlet.
Boomorlegactuatoriswornor
damagedorspindleisbent.
Replacetheactuator.See5.7Replacing
theboomactuator,page12,5.10
Replacingalegactuatorwithout
cover,page14or5.11Replacingaleg
actuatorwithcover,page15
Unusualnoisefromactuator.Boomorlegactuatoriswornor
damagedorspindleisbent.
Replacetheactuator.See5.7Replacing
theboomactuator,page12,5.10
Replacingalegactuatorwithout
cover,page14or5.11Replacingaleg
actuatorwithcover,page15
Boomwillnotlowerinuppermost
position.
Boomrequiresaminimumweightload
tolowerfromtheuppermostposition.
Pulldownslightlyontheboom.
Boomwillnotlowerduringapower
retraction.
Shoulderboltatthejunctionofthe
boomandmastmaynotbeproperly
installed.
CheckMast/Boomconnection.See
5.8Replacingtheboom,page13
1650024-B7

Invacare®Birdie®EVO
SymptomsFaultsSolution
Thecontrolunitemitsabeepingsound
duringlifting,andthemotorstops.
Max.loadisexceededReducetheload(andtheliftwill
functionnormally).
Manuallegsfailtoopenwiththepedal
orlever.
ThemechanicalmechanismisdamagedReplacefootpedaland/orrods.See
5.14Replacingthefootpedaland/or
rods,page19
Dampingofthespreaderbarhas
lessenedordisappearedcompletely.
DamperisdamagedReplacethedamper.See5.9Replacing
thedamper,page13
Thedetachablespreaderbardoesnot
xtotheconnectorontheboom
ThelockingmechanismisdamagedReplacethespreaderbarconnector.
See5.9Replacingthedamper,page13
ContactyourInvacareproviderorrepresentativeiftheabovedoesnotsolveyourproblems.
81650024-B

Instructions
5Instructions
5.1Disassemblingafoldablemast
CAUTION!
Riskofinjuryanddamagetoproperty
Improperhandlingofheavypartscancause
injuryordamagetoproperty.
–Alwaysperformthefollowingprocedureswith
themastinfoldedposition.
–Assistancemayberequiredtohandleheavy
parts.
1.
LockbothrearcastorsAandremovethelockingpin
B.
2.
InsertthelockingpinBintotheholeonthepivot
pinC.
3.
RotatethelockingpinBanti-clockwisetounlockthe
pivotpinC.
4.
Holdthemast-boomassemblyDinpositionand
removethepivotpinCwiththelockingpinB.
5.
Removethemast-boomassemblyDfromthebase.
ThebushingsEarenotxedtothemast.
Storetheminasafeplaceorxthemtothe
mastwithtapeduringtransportandstorage.
5.2Assemblingafoldablemast
1.Reversetheproceduredescribedin5.1Disassembling
afoldablemast,page9.
2.Checkthatthepivotpiniscompletelyinsertedand
properlysecured.
3.Themastcannowbefoldeduprightforusage.
1650024-B9

Invacare®Birdie®EVO
5.3Replacing75mmcastors
5.4Replacing100mmcastors
101650024-B

Instructions
5.5Replacing125mmcastors
5.6Replacingthespreaderbar
1650024-B11

Invacare®Birdie®EVO
5.7Replacingtheboomactuator
121650024-B

Instructions
5.8Replacingtheboom
5.9Replacingthedamper
1650024-B13

Invacare®Birdie®EVO
5.10Replacingalegactuatorwithoutcover
141650024-B

Instructions
5.11Replacingalegactuatorwithcover
1650024-B15

Invacare®Birdie®EVO
161650024-B

Instructions
5.12Replacingelectricallegswithoutactuatorcover
1650024-B17

Invacare®Birdie®EVO
5.13Replacingelectricallegswithactuatorcover
181650024-B

Instructions
5.14Replacingthefootpedaland/orrods
1650024-B19

Invacare®Birdie®EVO
5.15Replacingmanuallegs
201650024-B