Invertek Drives Optidrive ODE-2-12005-1H01 01 Series User manual

Optidrive E2 Single Phase Output User Guide V3.10
User Guide
Single Phase Output
AC Variable Speed Drive for PSC & Shaded Pole Single Phase Motors 0.37 –1.1kW / 0.5 –1.5HP
IP20 Open & IP66 (Nema 4X) Enclosed Units
Installation and Operating Instructions

Optidrive E2 Single Phase Output User Guide V3.10
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Introduction
1
Supply Voltage:
- 115, 230V
- 1 phase
- check drive rating information on page 27
Fuses or MCB & cable sizes:
- check drive rating information on page 27
Fuses or MCB
Earth
L1
L
L2
N
Mechanical Mounting:
- Information can be found on page 9
Keypad Operation can be found on page 16
Control Terminals:
Based on default settings out of the box -
1. Connect a START/STOP switch from Terminal 1
to 2. Close the contact START (enable) the drive
Open the contact STOP the drive.
2. Connect a 10kΩ potentiometer on terminal 5, 6
& 7 to vary the speed from 0 to 50Hz (60Hz for HP
drives)
Motor cable sizes:
- check drive rating information on page 27
Motor Connection:
- check Motor connection detail on page 13
Motor Nameplate Details:
- Enter motor rated voltage (V) in P-07
- Enter motor rated current (A) in P-08
- Enter motor rated frequency (Hz) in P-09
See page 17 for further information on motor settings
Stop - Run
10kΩ
Speed Pot
AC Supply Voltage
(50/60Hz)

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Introduction
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Local Speed Potentiometer:
The local speed potentiometer will
adjust the output frequency from
minimum speed P-02=0Hz to maximum
speed P-01=50Hz (60Hz for HP rated
drives)
Minimum speed P-02 = 0Hz
Maximum speed P-01= 50Hz
(60Hz for HP rated drives)
Forward Reverse (REV/0/FWD) selector
switch.
Based on default settings out of the box
FWD to run Forward
0 to STOP (disable the drive)
REV to run Forward
NOTE: No reverse function for single
phase motors.
To change behaviour of the drive when
the selector switch is set to the (REV)
position set parameter value in P-15.
Check page 15 for configuring the
FWD/REV switch for Local / Remote
(Hand off Auto) applications.
Local Power Isolator with Lock off
provision.
Fuses or MCB & cable sizes:
- check drive rating information on
page 27
Supply Voltage:
- 115, 230V
- Single phase
- check drive rating information on
page 27
Motor Nameplate Details:
Enter motor rated voltage (V) in P-07
Enter motor rated current (A) in P-08
Enter motor rated frequency (Hz) in
P-09
See page 17 for further information
on motor settings
Motor cable sizes:
- check drive rating information
on page 27
Keypad Operation
- Information can be found on
page 16
Mechanical Mounting:
- Information can be found on
page 9
Fuses or
MCB
AC Supply Voltage
(50/60Hz)
Earth
L1
L
L2
N
Switched Enclosure Variant only:

Optidrive E2 Single Phase Output User Guide V3.10
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Introduction
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Declaration of Conformity
Invertek Drives Ltd hereby states that the Optidrive ODE-2 product range conforms to the relevant safety provisions of the Low Voltage
Directive 2006/95/EC and the EMC Directive 2004/108/EC and has been designed and manufactured in accordance with the following
harmonised European standards:
EN 61800-5-1: 2003
Adjustable speed electrical power drive systems. Safety requirements. Electrical, thermal and energy.
EN 61800-3 2nd Ed: 2004
Adjustable speed electrical power drive systems. EMC requirements and specific test methods
EN 55011: 2007
Limits and Methods of measurement of radio disturbance characteristics of industrial, scientific and
medical (ISM) radio-frequency equipment (EMC)
EN60529 : 1992
Specifications for degrees of protection provided by enclosures
Electromagnetic Compatibility
All Optidrives are designed with high standards of EMC in mind. All versions suitable for operation on Single Phase 230 volt and Three Phase
400 volt supplies and intended for use within the European Union are fitted with an internal EMC filter. This EMC filter is designed to reduce
the conducted emissions back into the supply via the power cables for compliance with the above harmonised European standards.
It is the responsibility of the installer to ensure that the equipment or system into which the product is incorporated complies with the EMC
legislation of the country of use. Within the European Union, equipment into which this product is incorporated must comply with the EMC
Directive 2004/108/EC. When using an Optidrive with an internal or optional external filter, compliance with the following EMC Categories, as
defined by EN61800-3:2004 can be achieved:
Drive Type / Rating
EMC Category
Cat C1
Cat C2
Cat C3
1 Phase, 230 Volt Input
ODE-2-x2xxx-1xBxx
No additional filtering required
Use shielded motor cable
Compliance with EMC standards is dependent on a number of factors including the environment in which the drive is installed,
motor switching frequency, motor, cable lengths and installation methods adopted.
Note
For shielded motor cable lengths greater than 100m and up to 200m, an output dv / dt filter must be used (please refer to the
Invertek Stock Drives Catalogue for further details)
Compliance with EMC directives is achieved with the factory default parameter settings
All rights reserved. No part of this User Guide may be reproduced or transmitted in any form or by any means, electrical or mechanical
including photocopying, recording or by any information storage or retrieval system without permission in writing from the publisher.
Copyright Invertek Drives Ltd © 2013
All Invertek Optidrive units carry a 2 year warranty against manufacturing defects from the date of manufacture. The manufacturer accepts no
liability for any damage caused during or resulting from transport, receipt of delivery, installation or commissioning. The manufacturer also
accepts no liability for damage or consequences resulting from inappropriate, negligent or incorrect installation, incorrect adjustment of the
operating parameters of the drive, incorrect matching of the drive to the motor, incorrect installation, unacceptable dust, moisture, corrosive
substances, excessive vibration or ambient temperatures outside of the design specification.
The local distributor may offer different terms and conditions at their discretion, and in all cases concerning warranty, the local distributor
should be contacted first.
This user guide is the “original instructions” document. All non-English versions are translations of the “original instructions”.
The contents of this User Guide are believed to be correct at the time of printing. In the interest of a commitment to a policy of continuous
improvement, the manufacturer reserves the right to change the specification of the product or its performance or the contents of the User
Guide without notice.
This User Guide is for use with version 1.10 Software.
User Guide Revision 3.10
Invertek Drives Ltd adopts a policy of continuous improvement and whilst every effort has been made to provide accurate and up to date
information, the information contained in this User Guide should be used for guidance purposes only and does not form the part of any
contract.

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Introduction
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1. Introduction....................................................................................................................................................................... 6
1.1. Important Safety Information 6
2. General Information and Ratings ....................................................................................................................................... 7
2.1. Identifying the Drive by Model Number 7
2.2. Drive Model Numbers 7
3. Mechanical Installation...................................................................................................................................................... 8
3.1. General 8
3.2. Before Installation 8
3.3. UL Compliant Installation 8
3.4. Mechanical Dimensions and Mounting –IP20 Open Units 8
3.5. Guidelines for Enclosure Mounting –IP20 Units 8
3.6. Mechanical Dimensions –IP66 (Nema 4X) Enclosed Units 9
3.7. Guidelines for mounting (IP66 Units) 9
3.8. Gland Plate and Lock Off 10
3.9. Removing the Terminal Cover 10
3.10. Routine Maintenance 10
3.11. IP66 (Nema 4X) Enclosure Layout 11
4. Power Wiring ................................................................................................................................................................... 12
4.1. Grounding the Drive 12
4.2. Wiring Precautions 12
4.3. Incoming Power Connection 13
4.4. Drive and Motor Connection 13
4.5. Motor Thermal overload Protection. 13
4.6. Control Terminal Wiring 13
4.7. Connection Diagram –IP20 Open & IP66 (Nema 4X) Non Switched Units 14
4.8. Connection Diagram –IP66 (Nema 4X) Switched Units 14
4.9. Using the REV/0/FWD Selector Switch (Switched Version Only) 15
4.10. Control Terminal Connections 15
5. Operation......................................................................................................................................................................... 16
5.1. Managing the Keypad 16
5.2. Terminal Control 16
5.3. Keypad Control 16
5.4. Single Phase Motor - Boost Starting cycle 17
6. Parameters ...................................................................................................................................................................... 18
6.1. Standard Parameters 18
6.2. Extended Parameters 19
6.3. Adjusting the Voltage / Frequency (V/f) characteristics 21
6.4. P-00 Read Only Status Parameters 22
7. Analog and Digital Input Configurations........................................................................................................................... 23
7.1. Terminal Mode (P-12 = 0) 23
7.2. Keypad Mode (P-12 = 1 or 2) 24
7.3. Modbus Control Mode (P-12 = 3 or 4) 24
7.4. User PI Control Mode 25
7.5. Motor Thermistor Connection 25
8. Modbus RTU Communications ......................................................................................................................................... 26
8.1. Introduction 26
8.2. Modbus RTU Specification 26
8.3. RJ45 Connector Configuration 26
8.4. Modbus Telegram Structure 26
8.5. Modbus Register Map 26
9. Technical Data.................................................................................................................................................................. 27
9.1. Environmental 27
9.2. Rating Tables 27
9.3. Additional Information for UL Compliance 27
10. Trouble Shooting ......................................................................................................................................................... 28
10.1. Fault Code Messages 28

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Introduction
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1. Introduction
1.1. Important Safety Information
Please read the IMPORTANT SAFETY INFORMATION below, and all Warning and Caution information elsewhere.
Danger : Indicates a risk of electric shock, which, if not
avoided, could result in damage to the equipment and
possible injury or death.
Danger : Indicates a potentially hazardous situation
other than electrical, which if not avoided, could result
in damage to property.
This variable speed drive product (Optidrive) is intended for professional incorporation into complete equipment or systems as part
of a fixed installation. If installed incorrectly it may present a safety hazard. The Optidrive uses high voltages and currents, carries a
high level of stored electrical energy, and is used to control mechanical plant that may cause injury. Close attention is required to
system design and electrical installation to avoid hazards in either normal operation or in the event of equipment malfunction. Only
qualified electricians are allowed to install and maintain this product.
System design, installation, commissioning and maintenance must be carried out only by personnel who have the necessary
training and experience. They must carefully read this safety information and the instructions in this Guide and follow all
information regarding transport, storage, installation and use of the Optidrive, including the specified environmental limitations.
Do not perform any flash test or voltage withstand test on the Optidrive. Any electrical measurements required should be carried
out with the Optidrive disconnected.
Electric shock hazard! Disconnect and ISOLATE the Optidrive before attempting any work on it. High voltages are present at the
terminals and within the drive for up to 10 minutes after disconnection of the electrical supply. Always ensure by using a suitable
multimeter that no voltage is present on any drive power terminals prior to commencing any work.
Where supply to the drive is through a plug and socket connector, do not disconnect until 10 minutes have elapsed after turning off
the supply.
Ensure correct earthing connections and cable selection as per defined by local legislation or codes. The drive may have a leakage
current of greater than 3.5mA; furthermore the earth cable must be sufficient to carry the maximum supply fault current which
normally will be limited by the fuses or MCB. Suitably rated fuses or MCB should be fitted in the mains supply to the drive,
according to any local legislation or codes.
Do not carry out any work on the drive control cables whilst power is applied to the drive or to the external control circuits.
Within the European Union, all machinery in which this product is used must comply with Directive 2006/42/EC, Safety of
Machinery. In particular, the machine manufacturer is responsible for providing a main switch and ensuring the electrical
equipment complies with EN60204-1.
The level of integrity offered by the Optidrive control input functions –for example stop/start, forward and maximum speed is not
sufficient for use in safety-critical applications without independent channels of protection. All applications where malfunction
could cause injury or loss of life must be subject to a risk assessment and further protection provided where needed.
The driven motor can start at power up if the enable input signal is present.
The STOP function does not remove potentially lethal high voltages. ISOLATE the drive and wait 10 minutes before starting any
work on it. Never carry out any work on the Drive, Motor or Motor cable whilst the input power is still applied.
The Optidrive can be programmed to operate the driven motor at speeds above or below the speed achieved when connecting the
motor directly to the mains supply. Obtain confirmation from the manufacturers of the motor and the driven machine about
suitability for operation over the intended speed range prior to machine start up.
Do not activate the automatic fault reset function on any systems whereby this may cause a potentially dangerous situation.
IP66 drives provide their own pollution degree 2 environments. IP20 drives must be installed in a pollution degree 2 environment,
mounted in a cabinet with IP54 or better.
Optidrives are intended for indoor use only.
When mounting the drive, ensure that sufficient cooling is provided. Do not carry out drilling operations with the drive in place,
dust and swarf from drilling may lead to damage.
The entry of conductive or flammable foreign bodies should be prevented. Flammable material should not be placed close to the
drive
Relative humidity must be less than 95% (non-condensing).
Ensure that the supply voltage, frequency and single phase input correspond to the rating of the Optidrive as delivered.
Never connect the mains power supply to the Output terminals U, V, W.
Do not install any type of automatic switchgear between the drive and the motor
Wherever control cabling is close to power cabling, maintain a minimum separation of 100 mm and arrange crossings at 90 degrees
Ensure that all terminals are tightened to the appropriate torque setting
Do not attempt to carry out any repair of the Optidrive. In the case of suspected fault or malfunction, contact your local Invertek
Drives Sales Partner for further assistance.

Optidrive E2 Single Phase Output User Guide V3.10
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General Information and Ratings
2
2. General Information and Ratings
This chapter contains information about the Optidrive E2 including how to identify the drive
2.1. Identifying the Drive by Model Number
Each drive can be identified by its model number, as shown in the table below. The model number is on the shipping label and the drive
nameplate. The model number includes the drive and any options.
ODE
-
2
-
1
2
037
-
1
K
B
1
2
-
01
Product Family
Single Phase Output
Generation
IP Rating:
2 = IP20
X = IP66 Non Switched
Y = IP66 Switched
Frame Size (1 or 2)
Dynamic Brake
Transistor:
1 = No Brake
4 = Brake
Input Voltage : 1 = 110 –115V
2 = 200 –240V
Filter Type
0 = No Filter
B = Internal 230V EMC Filter
Power Rating
Power Type
K = kW
H = HP
No. Of Input Phases
2.2. Drive Model Numbers
IP20 Drives
110-115V ±10% - 1 Phase Input
kW Model Number
kW
HP Model Number
HP
Output Current (A)
Frame
Size
With Filter
Without Filter
With Filter
Without Filter
ODE-2-11005-1HB12-01
ODE-2-11005-1H012-01
0.5
7
1
ODE-2-21007-1HB42-01
ODE-2-21007-1H042-01
0.75
10.5
2
200-240V ±10% - 1 Phase Input
kW Model Number
kW
HP Model Number
HP
Output Current (A)
Frame
Size
With Filter
Without Filter
With Filter
Without Filter
ODE-2-12037-1KB12-01
ODE-2-12037-1K012-01
0.37
ODE-2-12005-1HB12-01
ODE-2-12005-1H012-01
0.5
4.3
1
ODE-2-12075-1KB12-01
ODE-2-12075-1K012-01
0.75
ODE-2-12010-1HB12-01
ODE-2-12010-1H012-01
1
7
1
ODE-2-22110-1KB42-01
ODE-2-22110-1K042-01
1.1
ODE-2-22015-1HB42-01
ODE-2-22015-1H042-01
1.5
10.5
2
IP66 (Nema 4X) Drives
110-115V ±10% - 1 Phase Input
kW Model Number
kW
HP Model Number
HP
Output Current (A)
Frame
Size
With Filter
Without Filter
With Filter
Without Filter
ODE-2-11005-1HB1#-01
ODE-2-11005-1H01#-01
0.5
7
1
ODE-2-21007-1HB4#-01
ODE-2-21007-1H04#-01
0.75
10.5
2
200-240V ±10% - 1 Phase Input
kW Model Number
kW
HP Model Number
HP
Output Current (A)
Frame
Size
With Filter
Without Filter
With Filter
Without Filter
ODE-2-12037-1KB1#-01
ODE-2-12037-1K01#-01
0.37
ODE-2-12005-1HB1#-01
ODE-2-12005-1H01#-01
0.5
4.3
1
ODE-2-12075-1KB1#-01
ODE-2-12075-1K01#-01
0.75
ODE-2-12010-1HB1#-01
ODE-2-12010-1H01#-01
1
7
1
ODE-2-22110-1KB4#-01
ODE-2-22110-1K04#-01
1.1
ODE-2-22015-1HB4#-01
ODE-2-22015-1H04#-01
1.5
10.5
2
NOTE
For IP66 with switches (SWITCHED)change the #for a “Y” at the end of the product code
For IP66 without switches (NON-SWITCHED) change the #for a “X” at the end of the product code

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Mechanical Installation
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3. Mechanical Installation
3.1. General
The Optidrive should be mounted in a vertical position only, on a flat, flame resistant, vibration free mounting using the integral
mounting holes or DIN Rail clip.
The Optidrive must be installed in a pollution degree 1 or 2 environment only.
Do not mount flammable material close to the Optidrive
Ensure that the minimum cooling air gaps, as detailed in section 3.5 and 3.7 are left clear
Ensure that the ambient temperature range does not exceed the permissible limits for the Optidrive given in section 9.1
Provide suitable clean, moisture and contaminant free cooling air sufficient to fulfil the cooling requirements of the Optidrive
3.2. Before Installation
Carefully Unpack the Optidrive and check for any signs of damage. Notify the shipper immediately if any exist.
Check the drive rating label to ensure it is of the correct type and power requirements for the application.
To prevent accidental damage always store the Optidrive in its original box until required. Storage should be clean and dry and within
the temperature range –40°C to +60°C
3.3. UL Compliant Installation
Refer to section 9.3 on page 27 for Additional Information for UL Compliance.
3.4. Mechanical Dimensions and Mounting –IP20 Open Units
Drive
Size
A
B
C
D
E
F
G
H
I
J
Weight
mm
in
mm
in
mm
in
mm
in
mm
in
mm
in
mm
in
mm
in
mm
in
mm
in
Kg
lb
1
173
6.81
160
6.30
109
4.29
162
6.38
5
0.20
123
4.84
82
3.23
50
1.97
5.5
0.22
10
0.39
1
2.2
2
221
8.70
207
8.15
137
5.39
209
8.23
5.3
0.21
150
5.91
109
4.29
63
2.48
5.5
0.22
10
0.39
1.7
3.8
Mounting Bolts
All Frame Sizes
4 x M4 (#8)
Tightening Torques
All Frame Sizes
Control Terminals
0.5 Nm (4.5 lb-in)
Power Terminals
1 Nm (8.85 lb-in)
3.5. Guidelines for Enclosure Mounting –IP20 Units
IP20 drives are suitable for use in pollution degree 1 environments, according to IEC-664-1. For pollution degree 2 or higher
environments, drives should be mounted in a suitable control cabinet with sufficient ingress protection to maintain a pollution
degree 1 environment around the drive.
Enclosures should be made from a thermally conductive material.
Ensure the minimum air gap clearances around the drive as shown below are observed when mounting the drive.
Where ventilated enclosures are used, there should be venting above the drive and below the drive to ensure good air circulation.
Air should be drawn in below the drive and expelled above the drive.
In any environments where the conditions require it, the enclosure must be designed to protect the Optidrive against ingress of
airborne dust, corrosive gases or liquids, conductive contaminants (such as condensation, carbon dust, and metallic particles) and
sprays or splashing water from all directions.
High moisture, salt or chemical content environments should use a suitably sealed (non-vented) enclosure.
The enclosure design and layout should ensure that the adequate ventilation paths and clearances are left to allow air to circulate through the
drive heatsink. Invertek Drives recommend the following minimum sizes for drives mounted in non-ventilated metallic enclosures:-

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Mechanical Installation
3
Drive
Size
X
Above &
Below
Y
Either
Side
Z
Between
Recommended
airflow
mm
in
mm
in
mm
in
CFM (ft3/min)
1
50
1.97
50
1.97
33
1.30
11
2
75
2.95
50
1.97
46
1.81
11
Note :
Dimension Z assumes that the drives are mounted side-by-side with
no clearance.
Typical drive heat losses are 3% of operating load conditions.
Above are guidelines only and the operating ambient temperature of
the drive MUST be maintained at all times.
3.6. Mechanical Dimensions –IP66 (Nema 4X) Enclosed Units
Drive Size
A
B
D
E
F
G
H
I
J
Weight
mm
in
mm
in
mm
in
mm
in
mm
in
mm
in
mm
in
mm
in
mm
in
kg
lb
1
232.0
9.13
207.0
8.15
189.0
7.44
25.0
0.98
179.0
7.05
161.0
6.34
148.5
5.85
4.0
0.16
8.0
0.31
3
6.6
2
257.0
10.12
220.0
8.67
200.0
7.87
28.5
1.12
186.5
7.34
188.0
7.40
176.0
6.93
4.2
0.17
8.5
0.33
4.2
9.3
Mounting Bolts
All Frame Sizes
4 x M4 (#8)
Tightening Torques
All Frame Sizes
Control Terminals
0.5 Nm (4.5 lb-in)
Power Terminals
1 Nm (8.85 lb-in)
3.7. Guidelines for mounting (IP66 Units)
Before mounting the drive, ensure that the chosen location meets the environmental condition requirements for the drive shown in
section 9.1
The drive must be mounted vertically, on a suitable flat surface
The minimum mounting clearances as shown in the table below must be observed
The mounting site and chosen mountings should be sufficient to support the weight of the drives
Drive Size
X Above & Below
Y Either Side
mm
in
mm
in
2
200
7.87
10
0.39
3
200
7.87
10
0.39
Note :
Typical drive heat losses are approximately 3% of operating load
conditions.
Above are guidelines only and the operating ambient temperature of the
drive MUST be maintained at all times.
Cable Gland Sizes
Frame
Power Cable
Motor Cable
Control Cables
2
M25 (PG21)
M25 (PG21)
M20 (PG13.5)
3
M25 (PG21)
M25 (PG21)
M20 (PG13.5)
Using the drive as a template, or the dimensions shown above, mark the locations required for drilling
Suitable cable glands to maintain the ingress protection of the drive are required. Gland holes for power and motor cables are pre-
moulded into the drive enclosure, recommended gland sizes are shown above. Gland holes for control cables may be cut as required.

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Mechanical Installation
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3.8. Gland Plate and Lock Off
The use of a suitable gland system is required to maintain the appropriate IP / Nema rating. The gland plate has pre moulded cable entry holes
for power and motor connections suitable for use with glands as shown in the following table. Where additional holes are required, these can
be drilled to suitable size. Please take care when drilling to avoid leaving any particles within the product.
Cable Gland recommended Hole Sizes & types:
Power & Motor Cables
Control & Signal Cables
Moulded Hole Size
Imperial Gland
Metric Gland
Knockout Size
Imperial Gland
Metric Gland
Size 1
22mm
PG13.5
M20
22mm
PG13.5
M20
Size 2
27mm
PG21
M25
22mm
PG13.5
M20
Flexible Conduit Hole Sizes:
Drill Size
Trade Size
Metric
Size 1
28mm
¾ in
21
Size 2
35mm
1 in
27
UL rated ingress protection ("Type " ) is only met when cables are installed using a UL recognized bushing or fitting for a flexible-
conduit system which meets the required level of protection ("Type")
For conduit installations the conduit entry holes require standard opening to the required sizes specified per the NEC
Not intended for rigid conduit system
Power Isolator Lock Off
On the switched models the main power isolator switch can be locked in the ‘Off’ position using a 20mm standard shackle padlock (not
supplied).
IP66 / Nema 4X Gland Plate
IP66 / Nema 4X Unit Lock Off
3.9. Removing the Terminal Cover
To access the connection terminals, the drive front cover needs to be removed as shown.
IP66 / Nema 4X Units
Removing the 2 screws on the front of the product allows access to the connection terminals, as shown below.
3.10. Routine Maintenance
The drive should be included within the scheduled maintenance program so that the installation maintains a suitable operating environment,
this should include:
Ambient temperature is at or below that set out in the “Environment” section.
Heat sink fans freely rotating and dust free.
The Enclosure in which the drive is installed should be free from dust and condensation; furthermore ventilation fans and air filters
should be checked for correct air flow.
Checks should also be made on all electrical connections, ensuring screw terminals are correctly torqued; and that power cables have no signs
of heat damage.