Invertek Optidrive P2 series Manual

1
Introduction
AC Variable Speed Drive
0.75kW –160kW / 1HP –250HP
200 –480 Volt 1 & 3 Phase
Installation & Operating Instructions

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Optidrive P2 IP20 Easy Start Up Guide
AC Supply Connection Supply Voltage
3 Phase Units : Connect L1 L2 L3, PE 200 –240 Volts + / - 10%
1 Phase Units : Connect L1, L2, PE 380 –480 Volts + / - 10%
Fuses or MCB
oCheck the Drive Rating Information on page 48
Help Card
Display
Keypad Operation can be found on page27
IMPORTANT!
HARDWARE ENABLE FUNCTION
1 9 12 13
Link the terminals as shown, optionally through switch contacts, to
enable the drive.
Control Terminals
Based on the factory default parameter settings
Run –Stop 10K Speed Pot
Close the switch to run (enable), open to stop
Motor Cable
oFor correct cable size, see Technical Data on page 48
oObserve the maximum permissible motor cable length
oFor Motor cable lengths > 50 metres, an output filter is
recommended
oUse a screened (shielded cable)
Motor Connection
Check for Star or Delta Connection
Enter the Motor Nameplate Data into the drive Parameters as follows
oMotor Rated Voltage : P1-07
oMotor Rated Current : P1-08
oMotor Rated Frequency : P1-09
oMotor Rated Speed (Optional) : P1-10
Fuses or MCB
M

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Optidrive P2 IP55 Easy Start Up Guide
Display
Keypad Operation can be found
on page 27
IMPORTANT
HARDWARE ENABLE
1 9 12 13
Link the terminals as shown
above, optionally through switch
contacts to enable the drive
AC Supply Connection Control Terminals
200 –240 Volts + / - 10%
380 –480 Volts + / - 10%
L3 L2 L1 PE
Run / Stop 10K Pot
Close the switch to run (enable)
Open the switch to stop
Fuses or MCB Motor Cable
Check drive For correct cable size, see
Rating info on Technical Data on page 48
Page 48 Observe the maximum permissible motor
cable length
For Motor cable lengths > 50 metres, an
output filter is recommended
Use a screened (shielded) cable. The shield
should be bonded to earth at both ends
Motor Connection
Check for Star or Delta Connection
Enter the Motor Nameplate Data into the
drive Parameters as follows
Motor Rated Voltage : P1-07
Motor Rated Current : P1-08
Motor Rated Frequency : P1-09
Motor Rated Speed (Optional) : P1-10
M

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Optidrive P2 IP66 Easy Start Up Guide
Display
Keypad Operation can be found
on page 27
IMPORTANT
HARDWARE ENABLE
Link the terminals as shown
Above, optionally through switch
contacts to enable the drive
Control Terminals
Run / Stop 10K Pot
Close the switch to run (enable)
Open the switch to stop
Motor Cable
For correct cable size, see
Technical Data on page 48
Observe the maximum permissible motor
cable length
Fuses or MCB For Motor cable lengths > 50 metres, an
Check Drive Rating output filter is recommended
Information on Use a screened (shielded) cable. The shield
Page 48 should be bonded to earth at both ends
Motor Connection
Check for Star or Delta Connection
AC Supply Connection Enter the Motor Nameplate Data into the
200 –240 Volts + / - 10% drive Parameters as follows
380 –480 Volts + / - 10% Motor Rated Voltage : P1-07
Motor Rated Current : P1-08
Motor Rated Frequency : P1-09
Motor Rated Speed (Optional) : P1-10
M
1 9 12 13

Optidrive ODP-2 User Guide Revision 2.10
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1
Introduction
Declaration of Conformity
Invertek Drives Limited
Offas Dyke Business Park
Welshpool
Powys, UK
SY21 8JF
Invertek Drives Ltd hereby states that the Optidrive ODP-2 product range conforms to the relevant safety provisions of the following council
directives:
2004/108/EC (EMC) and 2006/95/EC (LVD) (Valid until 20.04.2016)
2014/30/EU (EMC) and 2014/35/EU (LVD) (Valid from 20.04.2016)
Design and manufacture is in accordance with the following harmonised European standards:
EN 61800-5-1: 2003
Adjustable speed electrical power drive systems. Safety requirements. Electrical, thermal and energy.
EN 61800-3 2nd Ed: 2004
Adjustable speed electrical power drive systems. EMC requirements and specific test methods
EN 55011: 2007
Limits and Methods of measurement of radio disturbance characteristics of industrial, scientific and medical (ISM)
radio-frequency equipment (EMC)
EN60529 : 1992
Specifications for degrees of protection provided by enclosures
Safe Torque OFF (“STO”) Function
Optidrive P2 incorporates a hardware STO (Safe Torque Off) Function, designed in accordance with the standards listed below.
Standard
Classification
Independent Approval
EN 61800-5-2:2007
Type 2
*TUV
EN ISO 13849-1:2006
PL “d”
EN 61508 (Part 1 to 7)
SIL 2
EN60204-1
Uncontrolled Stop “Category 0”
EN 62061
SIL CL 2
Electromagnetic Compatibility
All Optidrives are designed with high standards of EMC in mind. All versions suitable for operation on Single Phase 230 volt and Three Phase 400
volt supplies and intended for use within the European Union are fitted with an internal EMC filter. This EMC filter is designed to reduce the
conducted emissions back into the supply via the power cables for compliance with harmonised European standards.
It is the responsibility of the installer to ensure that the equipment or system into which the product is incorporated complies with the EMC
legislation of the country of use. Within the European Union, equipment into which this product is incorporated must comply with the EMC
Directive 2004/108/EC. When using an Optidrive with an internal or optional external filter, compliance with the following EMC Categories, as
defined by EN61800-3:2004 can be achieved:
Drive Type / Rating
EMC Category –Conducted Emissions
Cat C1
Cat C2
Cat C3
1 Phase, 230 Volt Input
ODP-2-x2xxx-1xFxx-xx
No additional filtering required
Use shielded motor cable
3 Phase, 400 Volt Input
IP20 & IP66 Models
ODP-2-x4xxx-3xFxx-xx
Use Additional External Filter
No additional filtering required
Use Shielded Motor Cable
3 Phase, 400 Volt Input
IP55 Models
ODP-2-x4xxx-3xFxN-xx
Use Additional External Filter
No Additional Filtering Required
Use Shielded Motor Cable
3 Phase, 525 & 600 Volt Input
ODP-2-x5xxx-3x0xx-xx
ODP-2-x6xxx-3x0xx-xx
These models are excluded from the Declaration of conformity to the EMC Directive. Compliance may require the use of
additional EMC filters, contact your local Sales Partner for further assistance
Note
Compliance with EMC standards is dependent on a number of factors including the environment in which the drive is installed, motor switching
frequency, motor, cable lengths and installation methods adopted.
For motor cable lengths greater than 100m, an output dv / dt filter must be used, please refer to the Invertek Stock Drives Catalogue for further
details
Vector Speed and Torque control modes may not operate correctly with long motor cables and output filters. It is recommended to operate in V/F
mode only for cable lengths exceeding 50m
All rights reserved. No part of this User Guide may be reproduced or transmitted in any form or by any means, electrical or mechanical including
photocopying, recording or by any information storage or retrieval system without permission in writing from the publisher.
Copyright Invertek Drives Ltd © 2016
All Invertek Optidrive P2 units carry a 2 year warranty against manufacturing defects from the date of manufacture. The manufacturer accepts
no liability for any damage caused during or resulting from transport, receipt of delivery, installation or commissioning. The manufacturer also
accepts no liability for damage or consequences resulting from inappropriate, negligent or incorrect installation, incorrect adjustment of the
operating parameters of the drive, incorrect matching of the drive to the motor, incorrect installation, unacceptable dust, moisture, corrosive
substances, excessive vibration or ambient temperatures outside of the design specification.
The local distributor may offer different terms and conditions at their discretion, and in all cases concerning warranty, the local distributor
should be contacted first.
This user guide is the “original instructions” document. All non-English versions are translations of the “original instructions”.
Contents of this User Guide are believed to be correct at the time of printing. In the interest of a commitment to a policy of continuous
improvement, the manufacturer reserves the right to change the specification of the product or its performance or the contents of the User
Guide without notice.
This User Guide is for use with version 2.00 Firmware. User Guide Revision 2.10
Invertek Drives Ltd adopts a policy of continuous improvement and whilst every effort has been made to provide accurate and up to date
information, the information contained in this User Guide should be used for guidance purposes only and does not form the part of any
contract.

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1
Introduction
1. Introduction ................................................................................................................................................... 7
1.1. Important safety information ..................................................................................................................................................................7
2. General Information and Ratings.................................................................................................................... 8
2.1. Part Number Construction and Definition ...............................................................................................................................................8
2.2. Drive model numbers –IP20....................................................................................................................................................................9
2.3. Drive model numbers –IP55..................................................................................................................................................................10
2.4. Drive model numbers –IP66..................................................................................................................................................................11
3. Mechanical Installation ................................................................................................................................ 12
3.1. General ..................................................................................................................................................................................................12
3.2. Before Installation..................................................................................................................................................................................12
3.3. UL Compliant Installation.......................................................................................................................................................................12
3.4. Mechanical dimensions and weights .....................................................................................................................................................12
3.5. Guidelines for Enclosure mounting (IP20 Units) ....................................................................................................................................15
3.6. Mounting the Drive –IP20 Units............................................................................................................................................................15
3.7. Guidelines for mounting (IP55 Units).....................................................................................................................................................16
3.8. Guidelines for mounting (IP66 Units).....................................................................................................................................................16
3.9. Removing the Terminal Cover................................................................................................................................................................17
3.10. Routine Maintenance ............................................................................................................................................................................18
4. Electrical Installation .................................................................................................................................... 19
4.1. Grounding the Drive ..............................................................................................................................................................................19
4.2. Wiring Precautions.................................................................................................................................................................................20
4.3. Incoming Power Connection..................................................................................................................................................................20
4.4. Operation of 3 Phase drives from a Single Phase Supply.......................................................................................................................21
4.5. Drive and Motor Connection .................................................................................................................................................................21
4.6. Motor Terminal Box Connections ..........................................................................................................................................................21
4.7. Motor Thermal overload Protection......................................................................................................................................................21
4.8. Control Terminal Wiring.........................................................................................................................................................................22
4.9. Connection Diagram ..............................................................................................................................................................................22
4.10. Safe Torque Off......................................................................................................................................................................................23
4.11. Conecting a Brake Resistor ....................................................................................................................................................................26
5. Managing the Keypad................................................................................................................................... 27
5.1. Keypad Layout and Function –Standard LED Keypad............................................................................................................................27
5.2. Changing Parameters.............................................................................................................................................................................27
5.3. Advanced Keypad Operation Short Cuts................................................................................................................................................28
5.4. Drive Operating Displays........................................................................................................................................................................28
5.5. Keypad Layout and Function –Optional OLED Keypad..........................................................................................................................29
5.6. Drive Operating Displays........................................................................................................................................................................29
5.7. Accessing and Changing Parameter Values............................................................................................................................................29
5.8. Changing the Language on the OLED Display.........................................................................................................................................30
5.9. Resetting Parameters to Factory Default Settings .................................................................................................................................30
5.10. Terminal Control ....................................................................................................................................................................................31
5.11. Keypad Control ......................................................................................................................................................................................32
5.12. Operating in Sensorless Vector Speed Control Mode............................................................................................................................32
6. Parameters................................................................................................................................................... 33
6.1. Parameter Set Overview ........................................................................................................................................................................33
6.2. Parameter Group 1 –Basic Parameters.................................................................................................................................................33
7. Digital Input Functions.................................................................................................................................. 35
7.1. Digital Input Configuration Parameter P1-13.........................................................................................................................................35
8. Extended Parameters ................................................................................................................................... 37
8.1. Parameter Group 2 - Extended parameters...........................................................................................................................................37
8.2. Parameter Group 3 –PID Control ..........................................................................................................................................................41
8.3. Parameter Group 4 –High Performance Motor Control........................................................................................................................42
8.4. Parameter Group 5 –Communication Parameters................................................................................................................................43
8.5. Parameter Group 0 –Monitoring Parameters (Read Only) ...................................................................................................................44
9. Serial communications ................................................................................................................................. 46
9.1. RJ45 Connector Pin Assignment.............................................................................................................................................................46
9.2. Modbus RTU Communications ..............................................................................................................................................................46
10. Technical Data .............................................................................................................................................. 48
10.1. Environmental........................................................................................................................................................................................48
10.2. Input / Output Power and Current ratings.............................................................................................................................................48
10.3. Additional Information for UL Approved Installations ...........................................................................................................................49
10.4. Derating Information .............................................................................................................................................................................50
11. Troubleshooting ........................................................................................................................................... 51
11.1. Fault messages.......................................................................................................................................................................................51

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1
Introduction
1. Introduction
1.1. Important safety information
Please read the IMPORTANT SAFETY INFORMATION below, and all Warning and Caution information elsewhere.
Danger : Indicates a risk of electric shock, which, if not
avoided, could result in damage to the equipment and
possible injury or death.
Danger : Indicates a potentially hazardous situation
other than electrical, which if not avoided, could
result in damage to property.
This variable speed drive product (Optidrive) is intended for professional incorporation into complete equipment or systems as
part of a fixed installation. If installed incorrectly it may present a safety hazard. The Optidrive uses high voltages and currents,
carries a high level of stored electrical energy, and is used to control mechanical plant that may cause injury. Close attention is
required to system design and electrical installation to avoid hazards in either normal operation or in the event of equipment
malfunction. Only qualified electricians are allowed to install and maintain this product.
System design, installation, commissioning and maintenance must be carried out only by personnel who have the necessary
training and experience. They must carefully read this safety information and the instructions in this Guide and follow all
information regarding transport, storage, installation and use of the Optidrive, including the specified environmental
limitations.
Do not perform any flash test or voltage withstand test on the Optidrive. Any electrical measurements required should be
carried out with the Optidrive disconnected.
Electric shock hazard! Disconnect and ISOLATE the Optidrive before attempting any work on it. High voltages are present at the
terminals and within the drive for up to 10 minutes after disconnection of the electrical supply. Always ensure by using a
suitable multimeter that no voltage is present on any drive power terminals prior to commencing any work.
Where supply to the drive is through a plug and socket connector, do not disconnect until 10 minutes have elapsed after turning
off the supply.
Ensure correct earthing connections and cable selection as per defined by local legislation or codes. The drive may have a
leakage current of greater than 3.5mA; furthermore the earth cable must be sufficient to carry the maximum supply fault
current which normally will be limited by the fuses or MCB. Suitably rated fuses or MCB should be fitted in the mains supply to
the drive, according to any local legislation or codes.
Do not carry out any work on the drive control cables whilst power is applied to the drive or to the external control circuits.
The “Safe Torque Off” Function does not prevent high voltages from being present at the drives power terminals.
Within the European Union, all machinery in which this product is used must comply with the Machinery Directive 2006/42/EC,
Safety of Machinery. In particular, the machine manufacturer is responsible for providing a main switch and ensuring the
electrical equipment complies with EN60204-1.
The level of integrity offered by the Optidrive control input functions –for example stop/start, forward/reverse and maximum
speed, is not sufficient for use in safety-critical applications without independent channels of protection. All applications where
malfunction could cause injury or loss of life must be subject to a risk assessment and further protection provided where
needed.
The driven motor can start at power up if the enable input signal is present.
The STOP function does not remove potentially lethal high voltages. ISOLATE the drive and wait 10 minutes before starting any
work on it. Never carry out any work on the Drive, Motor or Motor cable whilst the input power is still applied.
The Optidrive can be programmed to operate the driven motor at speeds above or below the speed achieved when connecting
the motor directly to the mains supply. Obtain confirmation from the manufacturers of the motor and the driven machine
about suitability for operation over the intended speed range prior to machine start up.
Do not activate the automatic fault reset function on any systems whereby this may cause a potentially dangerous situation.
IP55 and IP66 drives provide their own pollution degree 2 environments. IP20 drives must be installed in a pollution degree 2
environment, mounted in a cabinet with IP54 or better.
Optidrives are intended for indoor use only.
When mounting the drive, ensure that sufficient cooling is provided. Do not carry out drilling operations with the drive in place,
dust and swarf from drilling may lead to damage.
The entry of conductive or flammable foreign bodies should be prevented. Flammable material should not be placed close to
the drive
Relative humidity must be less than 95% (non-condensing).
Ensure that the supply voltage, frequency and no. of phases (1 or 3 phase) correspond to the rating of the Optidrive as
delivered.
Never connect the mains power supply to the Output terminals U, V, W.
Do not install any type of automatic switchgear between the drive and the motor
Wherever control cabling is close to power cabling, maintain a minimum separation of 100 mm and arrange crossings at 90
degrees
Ensure that all terminals are tightened to the appropriate torque setting
Do not attempt to carry out any repair of the Optidrive. In the case of suspected fault or malfunction, contact your local
Invertek Drives Sales Partner for further assistance.

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General Information and Ratings
2. General Information and Ratings
2.1. Part Number Construction and Definition
The model number of each Optidrive P2 is constructed according to the following system.
ODP
-
2
-
2
4
400
-
3
K
F
4
2
-
S
N
Product Family
ODE : E Series
ODP : Optidrive Plus Series
ODV : HVAC Product Series
PCB Coating
N : Standard Localised Coating
C : Full Conformal Coating
Display
S : 7 Segment LED Display
T : OLED Text Display
Generation
Frame Size
Enclosure
2 : IP20
4 : IP40
D : IP66 with Internal Disconnect
N : IP55 Non Switched
S : IP55 Switched
X : IP66 Non Switched
Y : IP66 Switched
Voltage Code
1 : 110 Volt
2 : 230 Volt
4 : 400 Volt
5 : 525 Volt
6 : 600 Volt
Three Digit Power Rating
Brake Chopper
1 : No Brake Chopper
4 : Internal Brake Chopper
Input Phases
Power Type
K : kW Rated
H : HP Rated
EMC Filter
0 : No Internal Filer
F : Internal EMC Filter

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2
General Information and Ratings
2.2. Drive model numbers –IP20
Mechanical Dimensions and Mounting information are shown from section 3.4.1 on page 12.
Electrical Specifications are shown in section 10.2 on page 48.
200-240V ±10% - 1 Phase Input
kW Model
kW
HP Model
HP
Output Current (A)
Frame Size
ODP-2-22075-1KF42-SN
0.75
ODP-2-22010-1HF42-SN
1
4.3
2
ODP-2-22150-1KF42-SN
1.5
ODP-2-22020-1HF42-SN
2
7
2
ODP-2-22220-1KF42-SN
2.2
ODP-2-22030-1HF42-SN
3
10.5
2
200-240V ±10% - 3 Phase Input
kW Model
kW
HP Model
HP
Output Current (A)
Frame Size
ODP-2-22075-3KF42-SN
0.75
ODP-2-22010-3HF42-SN
1
4.3
2
ODP-2-22150-3KF42-SN
1.5
ODP-2-22020-3HF42-SN
2
7
2
ODP-2-22220-3KF42-SN
2.2
ODP-2-22030-3HF42-SN
3
10.5
2
ODP-2-32040-3KF42-SN
4
ODP-2-32050-3HF42-SN
5
18
3
ODP-2-32055-3KF42-SN
5.5
ODP-2-32075-3HF42-SN
7.5
24
3
ODP-2-42075-3KF42-TN
7.5
ODP-2-42100-3HF42-TN
10
39
4
ODP-2-42110-3KF42-TN
11
ODP-2-42150-3HF42-TN
15
46
4
ODP-2-52150-3KF42-TN
15
ODP-2-52020-3HF42-TN
20
61
5
ODP-2-52185-3KF42-TN
18.5
ODP-2-52025-3HF42-TN
25
72
5
380-480V ±10% - 3 Phase Input
kW Model Number
kW
HP Model Number
HP
Output Current (A)
Frame Size
ODP-2-24075-3KF42-SN
0.75
ODP-2-24010-3HF42-SN
1
2.2
2
ODP-2-24150-3KF42-SN
1.5
ODP-2-24020-3HF42-SN
2
4.1
2
ODP-2-24220-3KF42-SN
2.2
ODP-2-24030-3HF42-SN
3
5.8
2
ODP-2-24400-3KF42-SN
4
ODP-2-24050-3HF42-SN
5
9.5
2
ODP-2-34055-3KF42-SN
5.5
ODP-2-34075-3HF42-SN
7.5
14
3
ODP-2-34075-3KF42-SN
7.5
ODP-2-34100-3HF42-SN
10
18
3
ODP-2-34110-3KF42-SN
11
ODP-2-34150-3HF42-SN
15
24
3
ODP-2-44150-3KF42-TN
15
ODP-2-44200-3HF42-SN
20
30
4
ODP-2-44185-3KF42-TN
18.5
ODP-2-44250-3HF42-SN
25
39
4
ODP-2-44220-3KF42-TN
22
ODP-2-44300-3HF42-SN
30
46
4
ODP-2-54300-3KF42-TN
30
ODP-2-54040-3HF42-SN
40
61
5
ODP-2-54370-3KF42-TN
37
ODP-2-54050-3HF42-SN
50
72
5
ODP-2-84200-3KF42-TN
200
ODP-2-84300-3HF42-TN
300
370
8
ODP-2-84250-3KF42-TN
250
ODP-2-84350-3HF42-TN
350
450
8
500-600V ±10% - 3 Phase Input
kW Model Number
kW
HP Model Number
HP
Output Current (A)
Frame Size
ODP-2-26075-3K042-SN
0.75
ODP-2-26010-3H042-SN
1
2.1
2
ODP-2-26150-3K042-SN
1.5
ODP-2-26020-3H042-SN
2
3.1
2
ODP-2-26220-3K042-SN
2.2
ODP-2-26030-3H042-SN
3
4.1
2
ODP-2-26400-3K042-SN
4
ODP-2-26050-3H042-SN
5
6.5
2
ODP-2-26550-3K042-SN
5.5
ODP-2-26075-3H042-SN
7.5
9
2
ODP-2-36075-3K042-SN
7.5
ODP-2-36100-3H042-SN
10
12
3
ODP-2-36110-3K042-SN
11
ODP-2-36150-3H042-SN
15
17
3
ODP-2-36150-3K042-SN
15
ODP-2-36200-3H042-SN
20
22
3
ODP-2-46185-3K042-TN
18.5
ODP-2-46250-3H042-TN
25
28
4
ODP-2-46220-3K042-TN
22
ODP-2-46300-3H042-TN
30
34
4
ODP-2-46300-3K042-TN
30
ODP-2-46400-3H042-TN
40
43
4
ODP-2-56370-3K042-TN
37
ODP-2-56050-3H042-TN
50
54
5
ODP-2-56450-3K042-TN
45
ODP-2-56060-3H042-TN
60
65
5

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General Information and Ratings
2.3. Drive model numbers –IP55
Mechanical dimensions and mounting information are shown from section 3.4.2 on page 13.
Electrical specifications are shown in section 10.2 on page 48.
200-240V ±10% - 3 Phase Input
kW Model Number
kW
HP Model Number
HP
Output Current (A)
Frame Size
ODP-2-42055-3KF4N-SN
5.5
ODP-2-42075-3HF4N-SN
7.5
24
4
ODP-2-42075-3KF4N-SN
7.5
ODP-2-42100-3HF4N-SN
10
39
4
ODP-2-42110-3KF4N-SN
11
ODP-2-42150-3HF4N-SN
15
46
4
ODP-2-52150-3KF4N-SN
15
ODP-2-52020-3HF4N-SN
20
61
5
ODP-2-52185-3KF4N-SN
18.5
ODP-2-52025-3HF4N-SN
25
72
5
ODP-2-62022-3KF#N-SN
22
ODP-2-62030-3HF#N-SN
30
90
6
ODP-2-62030-3KF#N-SN
30
ODP-2-62040-3HF#N-SN
40
110
6
ODP-2-62037-3KF#N-SN
37
ODP-2-62050-3HF#N-SN
50
150
6
ODP-2-62045-3KF#N-SN
45
ODP-2-62060-3HF#N-SN
60
180
6
ODP-2-72055-3KF#N-SN
55
ODP-2-72075-3HF#N-SN
75
202
7
ODP-2-72075-3KF#N-SN
75
ODP-2-72100-3HF#N-SN
100
248
7
380-480V ±10% - 3 Phase Input
kW Model Number
kW
HP Model Number
HP
Output Current (A)
Frame Size
ODP-2-44110-3KF4N-SN
11
ODP-2-44150-3HF4N-SN
15
24
4
ODP-2-44150-3KF4N-SN
15
ODP-2-44200-3HF4N-SN
20
30
4
ODP-2-44185-3KF4N-SN
18.5
ODP-2-44250-3HF4N-SN
25
39
4
ODP-2-44220-3KF4N-SN
22
ODP-2-44300-3HF4N-SN
30
46
4
ODP-2-54300-3KF4N-SN
30
ODP-2-54040-3HF4N-SN
40
61
5
ODP-2-54370-3KF4N-SN
37
ODP-2-54050-3HF4N-SN
50
72
5
ODP-2-64045-3KF#N-SN
45
ODP-2-64060-3HF#N-SN
60
90
6
ODP-2-64055-3KF#N-SN
55
ODP-2-64075-3HF#N-SN
75
110
6
ODP-2-64075-3KF#N-SN
75
ODP-2-64120-3HF#N-SN
120
150
6
ODP-2-64090-3KF#N-SN
90
ODP-2-64150-3HF#N-SN
150
180
6
ODP-2-74110-3KF#N-SN
110
ODP-2-74175-3HF#N-SN
175
202
7
ODP-2-74132-3KF#N-SN
132
ODP-2-74200-3HF#N-SN
200
240
7
ODP-2-74160-3KF#N-SN
160
ODP-2-74250-3HF#N-SN
250
302
7
500-600V ±10% - 3 Phase Input
kW Model Number
kW
HP Model Number
HP
Output Current (A)
Frame Size
ODP-2-46150-3K04N-SN
15
ODP-2-46200-3H04N-SN
20
22
4
ODP-2-46185-3K04N-SN
18.5
ODP-2-46250-3H04N-SN
25
28
4
ODP-2-46220-3K04N-SN
22
ODP-2-46300-3H04N-SN
30
34
4
ODP-2-46300-3K04N-SN
30
ODP-2-46400-3H04N-SN
40
43
4
ODP-2-56370-3K04N-SN
37
ODP-2-56050-3H04N-SN
50
54
5
ODP-2-56450-3K04N-SN
45
ODP-2-56060-3H04N-SN
60
65
5
ODP-2-66055-3K0#N-SN
55
ODP-2-66075-3H0#N-SN
75
78
6
ODP-2-66075-3K0#N-SN
75
ODP-2-66100-3H0#N-SN
100
105
6
ODP-2-66090-3K0#N-SN
90
ODP-2-66125-3H0#N-SN
125
130
6

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2
General Information and Ratings
2.4. Drive model numbers –IP66
Mechanical dimensions and mounting information are shown from section 3.4.3 on page 14.
Electrical specifications are shown in section 10.2 on page 48.
200-240V ±10% - 1 Phase Input
kW Model
kW
HP Model
HP
Output
Frame
Non Switched
Switched
Non Switched
Switched
Current (A)
Size
ODP-2-22075-1KF4X-TN
ODP-2-22075-1KF4Y-TN
0.75
ODP-2-22010-1HF4X-TN
ODP-2-22010-1HF4Y-TN
1
4.3
2
ODP-2-22150-1KF4X-TN
ODP-2-22150-1KF4Y-TN
1.5
ODP-2-22020-1HF4X-TN
ODP-2-22020-1HF4Y-TN
2
7
2
ODP-2-22220-1KF4X-TN
ODP-2-22220-1KF4Y-TN
2.2
ODP-2-22030-1HF4X-TN
ODP-2-22030-1HF4Y-TN
3
10.5
2
200-240V ±10% - 3 Phase Input
kW Model Number
kW
HP Model Number
HP
Output
Frame
Non Switched
Switched
Non Switched
Switched
Current (A)
Size
ODP-2-22075-3KF4X-TN
ODP-2-22075-3KF4Y-TN
0.75
ODP-2-12010-3HF4X-TN
ODP-2-22010-3HF4Y-TN
1
4.3
2
ODP-2-22150-3KF4X-TN
ODP-2-22150-3KF4Y-TN
1.5
ODP-2-22020-3HF4X-TN
ODP-2-22020-3HF4Y-TN
2
7
2
ODP-2-22220-3KF4X-TN
ODP-2-22220-3KF4Y-TN
2.2
ODP-2-22030-3HF4X-TN
ODP-2-22030-3HF4Y-TN
3
10.5
2
ODP-2-32040-3KF4X-TN
ODP-2-32040-3KF4Y-TN
4
ODP-2-32050-3HF4X-TN
ODP-2-32050-3HF4Y-TN
5
18
3
380-480V ±10% - 3 Phase Input
kW Model Number
kW
HP Model Number
HP
Output
Frame
Non Switched
Switched
Non Switched
Switched
Current (A)
Size
ODP-2-24075-3KF4X-TN
ODP-2-24075-3KF4Y-TN
0.75
ODP-2-24010-3HF4X-TN
ODP-2-24010-3HF4Y-TN
1
2.2
2
ODP-2-24150-3KF4X-TN
ODP-2-24150-3KF4Y-TN
1.5
ODP-2-24020-3HF4X-TN
ODP-2-24020-3HF4Y-TN
2
4.1
2
ODP-2-24220-3KF4X-TN
ODP-2-24220-3KF4Y-TN
2.2
ODP-2-24030-3HF4X-TN
ODP-2-24030-3HF4Y-TN
3
5.8
2
ODP-2-24400-3KF4X-TN
ODP-2-24400-3KF4Y-TN
4
ODP-2-24050-3HF4X-TN
ODP-2-24050-3HF4Y-TN
5
9.5
2
ODP-2-34055-3KF4X-TN
ODP-2-34055-3KF4Y-TN
5.5
ODP-2-34075-3HF4X-TN
ODP-2-34075-3HF4Y-TN
7.5
14
3
ODP-2-34075-3KF4X-TN
ODP-2-34075-3KF4Y-TN
7.5
ODP-2-34100-3HF4X-TN
ODP-2-34100-3HF4Y-TN
10
18
3
500-600V ±10% - 3 Phase Input
kW Model Number
kW
HP Model Number
HP
Output
Frame
Non Switched
Switched
Non Switched
Switched
Current (A)
Size
ODP-2-26075-3K04X-TN
ODP-2-26075-3K04Y-TN
0.75
ODP-2-26010-3H04X-TN
ODP-2-26010-3H04Y-TN
1
2.1
2
ODP-2-26150-3K04X-TN
ODP-2-26150-3K04Y-TN
1.5
ODP-2-26020-3H04X-TN
ODP-2-26020-3H04Y-TN
2
3.1
2
ODP-2-26220-3K04X-TN
ODP-2-26220-3K04Y-TN
2.2
ODP-2-26030-3H04X-TN
ODP-2-26030-3H04Y-TN
3
4.1
2
ODP-2-26400-3K04X-TN
ODP-2-26400-3K04Y-TN
4
ODP-2-26050-3H04X-TN
ODP-2-26050-3H04Y-TN
5
6.5
2
ODP-2-26550-3K04X-TN
ODP-2-26550-3K04Y-TN
5.5
ODP-2-26075-3H04X-TN
ODP-2-26075-3H04Y-TN
7.5
9
2
ODP-2-36075-3K04X-TN
ODP-2-36075-3K04Y-TN
7.5
ODP-2-36100-3H04X-TN
ODP-2-36100-3H04Y-TN
10
12
3

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Mechanical Installation
3. Mechanical Installation
3.1. General
The Optidrive should be mounted in a vertical position only, on a flat, flame resistant, vibration free mounting using the integral
mounting holes or DIN Rail clip (Frame Size 2 only).
The Optidrive must be installed in a pollution degree 1 or 2 environment only.
Do not mount flammable material close to the Optidrive
Ensure that the minimum cooling air gaps, as detailed in sections 3.5, 3.7 and 3.8 are left clear
Ensure that the ambient temperature range does not exceed the permissible limits for the Optidrive given in section 10.1.
Provide suitable clean, moisture and contaminant free cooling air sufficient to fulfil the cooling requirements of the Optidrive
3.2. Before Installation
Carefully Unpack the Optidrive and check for any signs of damage. Notify the shipper immediately if any exist.
Check the drive rating label to ensure it is of the correct type and power requirements for the application.
To prevent accidental damage always store the Optidrive in its original box until required. Storage should be clean and dry and within
the temperature range –40°C to +60°C
3.3. UL Compliant Installation
Note the following for UL-compliant installation:
For an up to date list of UL compliant products, please refer to UL listing NMMS.E226333
The drive can be operated within an ambient temperature range as stated in section 10.1.
For IP20 units, installation is required in a pollution degree 1 environment
For IP55 & IP66 units, installation in a pollution degree 2 environmant is permissible
UL Listed ring terminals / lugs must be used for all bus bar and grounding connections
Refer to section 10.3 on page 49 for Additional Information for UL Approved Installations.
3.4. Mechanical dimensions and weights
3.4.1. IP20 Units
Drive
Size
A
B
C
D
E
F
Weight
mm
in
mm
in
mm
in
mm
in
mm
in
mm
in
Kg
lb
2
221
8.70
110
4.33
185
7.28
209
8.23
63
2.48
63
2.48
1.8
4.0
3
261
10.28
131
5.16
205
8.07
247
9.72
80
3.15
80
3.15
3.5
7.7
4
418
16.46
160
6.30
240
9.45
400
15.75
125
4.92
125
4.92
9.2
20.3
5
486
19.13
222
8.74
260
10.24
460
18.11
175
6.89
175
6.89
18.1
39.9
Mounting Bolts
Tightening Torques
Frame Size
Metric
UNF
Frame Size
Required Torque
2
M4
#8
Control Terminals
All
0.5 Nm
4.5 lb-in
3
M4
#8
Power Terminals
2 & 3
1 Nm
9 lb-in
4
M8
5/16
4
2 Nm
18 lb-in
5
M8
5/16
5
4 Nm
35.5 lb-in

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Mechanical Installation
3.4.2. IP55 Units
Drive
Size
A
B
C
D
E
F
G
H
I
Weight
mm
in
mm
in
mm
in
mm
in
mm
in
mm
in
mm
in
mm
in
mm
in
kg
lb
4
450
17.72
428
16.85
433
17.05
8
0.31
252
9.92
171
6.73
110
4.33
4.25
0.17
7.5
0.30
11.5
25.4
5
540
21.26
515
20.28
520
20.47
8
0.31
270
10.63
235
9.25
175
6.89
4.25
0.17
7.5
0.30
23
50.7
6
865
34.06
830
32.68
840
33.07
10
0.39
330
12.99
330
12.99
200
7.87
5.5
0.22
11
0.43
55
121.2
7
1280
50.39
1245
49.02
1255
49.41
10
0.39
360
14.17
330
12.99
200
7.87
5.5
0.22
11
0.43
89
196.2
Mounting Bolts
Tightening Torques
Frame Size
Metric
UNF
Frame Size
Required Torque
4
M8
#8
Control Terminals
All
0.5 Nm
4.5 lb-in
5
M8
#8
Power Terminals
4
2 Nm
18 lb-in
6
M10
5/16
5
4 Nm
35.5 lb-in
7
M10
5/16
6
15 Nm
11 lb-ft
7
15 Nm
11 lb-ft

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Mechanical Installation
3.4.3. IP66 Units
H
G
F
Note : Unit shown is a non-switched unit
Drive
Size
A
B
D
E
F
G
H
I
J
Weight
mm
in
mm
in
mm
in
mm
in
mm
in
mm
in
mm
in
mm
in
mm
in
kg
lb
2
257
10.12
220
8.66
200
7.87
29
1.12
239
9.41
188
7.40
178
7.01
4.2
0.17
8.5
0.33
4.8
10.6
3
310
12.20
277
10.89
252
9.90
33
1.31
266
10.47
211
8.29
200
7.87
4.2
0.17
8.5
0.33
7.7
16.8
Mounting Bolts
Tightening Torques
Frame Size
Metric
UNF
Frame Size
Required Torque
2
M4
#8
Control Terminals
All
0.5 Nm
4.5 lb-in
3
M4
#8
Power Terminals
2 & 3
1 Nm
9 lb-in
D B A
I
J

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Mechanical Installation
3.5. Guidelines for Enclosure mounting (IP20 Units)
IP20 drives are suitable for use in pollution degree 1 environments, according to IEC-664-1. For pollution degree 2 or higher
environments, drives should be mounted in a suitable control cabinet with sufficient ingress protection to maintain a pollution degree
1 environment around the drive.
Enclosures should be made from a thermally conductive material.
Ensure the minimum air gap clearances around the drive as shown below are observed when mounting the drive.
Where ventilated enclosures are used, there should be venting above the drive and below the drive to ensure good air circulation. Air
should be drawn in below the drive and expelled above the drive.
In any environments where the conditions require it, the enclosure must be designed to protect the Optidrive against ingress of
airborne dust, corrosive gases or liquids, conductive contaminants (such as condensation, carbon dust, and metallic particles) and
sprays or splashing water from all directions.
High moisture, salt or chemical content environments should use a suitably sealed (non-vented) enclosure.
The enclosure design and layout should ensure that the adequate ventilation paths and clearances are left to allow air to circulate through the
drive heatsink. Invertek Drives recommend the following minimum sizes for drives mounted in non-ventilated metallic enclosures:-
Drive
Size
X
Above &
Below
Y
Either
Side
Z
Between
Minimum
Recommended
Airflow
mm
in
mm
in
mm
in
CFM (ft3/min)
2
75
2.95
50
1.97
46
1.81
11
3
100
3.94
50
1.97
52
2.05
31
4
200
7.87
10
0.39
32
1.26
62
5
200
7.87
10
0.39
50
1.97
105
8
Note :
Dimension Z assumes that the drives are mounted side-by-
side with no clearance.
Typical drive heat losses are 3% of operating load conditions.
Above are guidelines only and the operating ambient
temperature of the drive MUST be maintained at all times.
3.6. Mounting the Drive –IP20 Units
IP20 Units are intended for installation within a control cabinet.
When mounting with screws
oUsing the drive as a template, or the dimensions shown above, mark the locations for drilling
oEnsure that when mounting locations are drilled, the dust from drilling does not enter the drive
oMount the drive to the cabinet backplate using suitable M5 mounting screws
oPosition the drive, and tighten the mounting screws securely
When Din Rail Mounting (Frame Size 2 Only)
oLocate the DIN rail mounting slot on the rear of the drive onto the top of the DIN rail first
oPress the bottom of the drive onto the DIN rail until the lower clip attaches to the DIN rail
oIf necessary, use a suitable flat blade screw driver to pull the DIN rail clip down to allow the drive to mount securely on the
rail
oTo remove the drive from the DIN rail, use a suitable flat blade screwdriver to pull the release tab downwards, and lift the
bottom of the drive away from the rail first

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Mechanical Installation
3.7. Guidelines for mounting (IP55 Units)
Before mounting the drive, ensure that the chosen location meets the environmental condition requirements for the drive shown in
section 10.1 on page 48.
The drive must be mounted vertically, on a suitable flat surface
The minimum mounting clearances as shown in the table below must be observed
The mounting site and chosen mountings should be sufficient to support the weight of the drives
IP55 units do not require mounting inside an electrical control cabinet; however they may be if desired.
Drive
Size
X
Above &
Below
Y
Either
Side
mm
in
mm
in
4
200
7.87
10
0.39
5
200
7.87
10
0.39
6
200
7.87
10
0.39
7
200
7.87
10
0.39
Note :
Typical drive heat losses are approximately 3% of
operating load conditions.
Above are guidelines only and the operating ambient
temperature of the drive MUST be maintained at all
times.
Using the drive as a template, or the dimensions shown above, mark the locations required for drilling
Suitable cable glands to maintain the IP protection of the drive are required. Gland sizes should be selected based on the number and
size of the required connection cables. Drives are supplied with a plain, undrilled gland plate to allow the correct hole sizes to be cut
as required. Remove the gland plate from the drive prior to drilling.
3.8. Guidelines for mounting (IP66 Units)
Before mounting the drive, ensure that the chosen location meets the environmental condition requirements for the drive shown in
section 10.1
The drive must be mounted vertically, on a suitable flat surface
The minimum mounting clearances as shown in the table below must be observed
The mounting site and chosen mountings should be sufficient to support the weight of the drives
Y
X
X
Drive
Size
X
Above &
Below
Y
Either
Side
mm
in
mm
in
2
200
7.87
10
0.39
3
200
7.87
10
0.39
Note :
Typical drive heat losses are approximately 3% of
operating load conditions.
Above are guidelines only and the operating
ambient temperature of the drive MUST be
maintained at all times.
Cable Gland Sizes
Frame
Power Cable
Motor Cable
Control Cables
2
M25 (PG21)
M25 (PG21)
M20 (PG13.5)
3
M25 (PG21)
M25 (PG21)
M20 (PG13.5)
Using the drive as a template, or the dimensions shown above, mark the locations required for drilling
Suitable cable glands to maintain the ingress protection of the drive are required. Gland holes for power and motor cables are pre-
moulded into the drive enclosure, recommended gland sizes are shown above. Gland holes for control cables may be cut as required.

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Mechanical Installation
3.9. Removing the Terminal Cover
3.9.1. Frame Sizes 2 & 3
Using a suitable flat blade screwdriver, rotate the two retaining
screws indicated until the screw slot is vertical.
3.9.2. Frame Size 4
3.9.3. Frame Size 5
Using a suitable flat blade
screwdriver, rotate the two
retaining screws indicated until the
screw slot is vertical.
Using a suitable flat blade
screwdriver, rotate the four
retaining screws indicated until
the screw slot is vertical.
Terminal Cover Release Screws

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Mechanical Installation
3.9.4. Frame Sizes 6 & 7
Using a suitable flat blade screwdriver, rotate the six retaining
screws indicated until the screw slot is vertical.
3.10. Routine Maintenance
The drive should be included within the scheduled maintenance program so that the installation maintains a suitable operating environment,
this should include:
Ambient temperature is at or below that set out in the “Environment” section.
Heat sink fans freely rotating and dust free.
The Enclosure in which the drive is installed should be free from dust and condensation; furthermore ventilation fans and air filters
should be checked for correct air flow.
Checks should also be made on all electrical connections, ensuring screw terminals are correctly torqued; and that power cables have no signs
of heat damage.

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4
Electrical Installation
4. Electrical Installation
4.1. Grounding the Drive
This manual is intended as a guide for proper installation. Invertek Drives Ltd cannot assume responsibility for the compliance
or the non-compliance to any code, national, local or otherwise, for the proper installation of this drive or associated
equipment. A hazard of personal injury and/or equipment damage exists if codes are ignored during installation.
This Optidrive contains high voltage capacitors that take time to discharge after removal of the main supply. Before working on
the drive, ensure isolation of the main supply from line inputs. Wait ten (10) minutes for the capacitors to discharge to safe
voltage levels. Failure to observe this precaution could result in severe bodily injury or loss of life.
Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved
should install, adjust, operate, or service this equipment. Read and understand this manual and other applicable manuals in
their entirety before proceeding. Failure to observe this precaution could result in severe bodily injury or loss of life.
4.1.1. Recommended installation for EMC compliance

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Electrical Installation
4.1.2. Grounding Guidelines
The ground terminal of each Optidrive should be individually connected DIRECTLY to the site ground bus bar (through the filter if installed).
Optidrive ground connections should not loop from one drive to another, or to, or from any other equipment. Ground loop impedance must
confirm to local industrial safety regulations. To meet UL regulations, UL approved ring crimp terminals should be used for all ground wiring
connections.
The drive Safety Ground must be connected to system ground. Ground impedance must conform to the requirements of national and local
industrial safety regulations and/or electrical codes. The integrity of all ground connections should be checked periodically.
4.1.3. Protective Earth Conductor
The Cross sectional area of the PE Conductor must be at least equal to that of the incoming supply conductor.
4.1.4. Safety Ground
This is the safety ground for the drive that is required by code. One of these points must be connected to adjacent building steel (girder, joist), a
floor ground rod, or bus bar. Grounding points must comply with national and local industrial safety regulations and/or electrical codes.
4.1.5. Motor Ground
The motor ground must be connected to one of the ground terminals on the drive.
4.1.6. Ground Fault Monitoring
As with all inverters, a leakage current to earth can exist. The Optidrive is designed to produce the minimum possible leakage current whilst
complying with worldwide standards. The level of current is affected by motor cable length and type, the effective switching frequency, the
earth connections used and the type of RFI filter installed. If an ELCB (Earth Leakage Circuit Breaker) is to be used, the following conditions
apply: -
A Type B Device must be used
The device must be suitable for protecting equipment with a DC component in the leakage current
Individual ELCBs should be used for each Optidrive
4.1.7. Shield Termination (Cable Screen)
The safety ground terminal provides a grounding point for the motor cable shield. The motor cable shield connected to this terminal (drive end)
should also be connected to the motor frame (motor end). Use a shield terminating or EMI clamp to connect the shield to the safety ground
terminal.
4.2. Wiring Precautions
Connect the Optidrive according to section 4.5 on page 21, ensuring that motor terminal box connections are correct. There are two
connections in general: Star and Delta. It is essential to ensure that the motor is connected in accordance with the voltage at which it will be
operated. For more information, refer to section 4.6 on page 21.
It is recommended that the power cabling should be 4-core PVC-insulated screened cable, laid in accordance with local industrial regulations
and codes of practice.
4.3. Incoming Power Connection
For 1 phase supply, power should be connected to L1/L, L2/N.
For 3 phase supplies, power should be connected to L1, L2, and L3. Phase sequence is not important.
For compliance with CE and C Tick EMC requirements, a symmetrical shielded cable is recommended.
For compliance with CSA requirements, transient surge suppression shall be installed on the line side of this equipment and shall be
rated 600V (phase to ground), 600V (phase to phase), suitable for overvoltage category III, and shall provide protection for a rated
impulse withstand voltage peak of 4 kV or equivalent.
A fixed installation is required according to IEC61800-5-1 with a suitable disconnecting device installed between the Optidrive and the
AC Power Source. The disconnecting device must conform to the local safety code / regulations (e.g. within Europe, EN60204-1, Safety
of machinery).
The cables should be dimensioned according to any local codes or regulations. Guideline dimensions are given in section 10.2.
Suitable fuses to provide wiring protection of the input power cable should be installed in the incoming supply line, according to the
data in section 10.2. The fuses must comply with any local codes or regulations in place. In general, type gG (IEC 60269) or UL type T
fuses are suitable; however in some cases type aR fuses may be required. The operating time of the fuses must be below 0.5 seconds.
Where allowed by local regulations, suitably dimensioned type B MCB circuit breakers of equivalent rating may be utilised in place of
fuses, providing that the clearing capacity is sufficient for the installation.
When the power supply is removed from the drive, a minimum of 30 seconds should be allowed before re-applying the power. A
minimum of 5 minutes should be allowed before removing the terminal covers or connection.
The maximum permissible short circuit current at the Optidrive Power terminals as defined in IEC60439-1 is 100kA.
An optional Input Choke is recommended to be installed in the supply line for drives where any of the following conditions occur:-
oThe incoming supply impedance is low or the fault level / short circuit current is high
oThe supply is prone to dips or brown outs
oAn imbalance exists on the supply (3 phase drives)
oThe power supply to the drive is via a busbar and brush gear system (typically overhead Cranes).
In all other installations, an input choke is recommended to ensure protection of the drive against power supply faults.