IQ Power Tools iQMS362 Operating instructions

iQ Power Tools
Repair Manual
iQMS362
888-274-7744 iQMS362
www.iqpowertools.com Repair Manual
Table of Contents
IQMS362 DISASSEMBLY 3
Blade Removal 3
Blade Guard Removal 5
Arbor Assembly Removal 9
Control Module Disassembly 11
Saw Motor Disassembly and Removal 15
Saw Motor Stator Disassembly and Removal (Original Stator) 17
Saw Motor Stator Disassembly and Removal (Updated Stator) 19
Saw Mount Disassembly and Removal 23
Support Arm Disassembly and Removal 29
Support Arm Removal and Disassembly 31
Vacuum Motor Removal 33
Vacuum Brushes Removal (Original Version) 35
Vacuum Brushes Removal (Updated Version) 39
Vacuum Suction Inlet Removal 41
Filter Removal 43
Table Shock Removal 45
IQ362 ASSEMBLY 49
Table Shock Installation 49
Vacuum filter Installation 53
Vacuum suction Installation 55
Vacuum Motor brushes Installation/Replacement (Early Version) 57
Vacuum Brushes Installation (New Version) 61
Support Arm Assembly and Installation 63
Pivot Arm Assembly and Installation 67
Saw Motor Armature Installation 75
Saw Motor Stator Assembly (Original Version) 77
SAW STATOR ASSEMBLY AND INSTALLATION 81
Control Module Installation and Assembly 85
Arbor Assembly Installation 89
Guard Guide Rail Assembly and Installation 93
Blade Installation 99
IQMS362 ADJUSTMENTS 101
Sliding Table Upper and Lower Roller Check and Adjustments 101
Sliding Table Travel Check and Adjustments 109
Pivot Arm Squareness Check and Adjustments 115
Table Louver and Vacuum Suction Clearance Check and Adjustment 121
Vacuum and Seal Check 123
WIRING DIAGRAM 125

888-274-7744 iQMS362
www.iqpowertools.com Repair Manual
2
IQMS362 WIRING DIAGRAM WITH UPDATED STATOR 126

888-274-7744 iQMS362
www.iqpowertools.com Repair Manual
3
IQMS362 DISASSEMBLY
Blade Removal
1. Raise the gear housing by pulling out the
lock pin while pushing down on the gear
housing.
2. Using the Allen wrench provided, loosen
the 2 outside blade guard screws
3. Lift the outside blade guard to expose the
blade and the blade hex screw.

888-274-7744 iQMS362
www.iqpowertools.com Repair Manual
4
4. Depress the spindle lock button on the
motor
5. loosen hex nut using the Allen wrench
provided.
6. Remove the blade hex nut and outer blade
flange and the blade.

888-274-7744 iQMS362
www.iqpowertools.com Repair Manual
5
Blade Guard Removal
1. Disconnect the vacuum hose
2. Remove the outer blade guard cover
3. Remove the inner blade flange

888-274-7744 iQMS362
www.iqpowertools.com Repair Manual
6
4. Remove the blade shaft assembly ring
retaining screws
5. and remove the inner dust guard
retaining plate
6. Remove the inner dust guard

888-274-7744 iQMS362
www.iqpowertools.com Repair Manual
7
7. NOTE: Beware of 2 wear washers
between inner dust guard and inner blade
guard
8. Remove the blade guard link arm screw.
9. Rotate the inner blade guard 90 degrees
counter clockwise (left) to clear the inner
blade guard guide rail.

888-274-7744 iQMS362
www.iqpowertools.com Repair Manual
8
10. Remove the inner washer (spacer)
11. Remove the blade guard guide rail blade
guard guide rail by removing the
retaining screws.

888-274-7744 iQMS362
www.iqpowertools.com Repair Manual
9
Arbor Assembly Removal
1. Remove the blade shaft assembly
retaining screws
2. Rotate the blade shaft assembly lock
assembly left to right while pulling to
remove from the housing.
3. Remove the Spindle Lock, button and
compression spring

888-274-7744 iQMS362
www.iqpowertools.com Repair Manual
10
NOTE: Once removed you should have:
•The spindle lock and button
•Compression spring
•Seal pad
•Felt seal
•Blade shaft assembly

888-274-7744 iQMS362
www.iqpowertools.com Repair Manual
11
Control Module Disassembly
1. Remove Control Module Retaining
Screws
2. Lift cover and disconnect electrical wires
from the Circuit Board
3. Disconnect all the connections on the
Circuit board

888-274-7744 iQMS362
www.iqpowertools.com Repair Manual
12
4. Remove the motor power leads from the
On/Off switch (normally Black and
White)
5. Disconnect the grey wire from the
On/Off switch
6. Remove the control module cover.

888-274-7744 iQMS362
www.iqpowertools.com Repair Manual
13
7. Remove the Circuit Board retaining
screw and remove the circuit board.
8. Remove Ground Wire Retaining Screw
9. Remove Control Module mounting
screws

888-274-7744 iQMS362
www.iqpowertools.com Repair Manual
14
10. Route the wires through the opening at
the bottom of the base of the control
module

888-274-7744 iQMS362
www.iqpowertools.com Repair Manual
15
Saw Motor Disassembly and Removal
1. Lower and lock the gear housing in the
down (Cutting) position.
2. Remove Saw Motor brush covers
3. Remove Saw Motor Brushes

888-274-7744 iQMS362
www.iqpowertools.com Repair Manual
16
4. Remove Saw Motor retaining screws
NOTE: There are a total of 4 screws, one
on each corner.
5. Remove the saw motor housing
assembly with the stator
6. Remove the armature from the gear
housing

888-274-7744 iQMS362
www.iqpowertools.com Repair Manual
17
Saw Motor Stator Disassembly and Removal (Original Stator)
1. Remove saw motor end cover screws
and remove end cover
2. Disconnect saw motor brush connectors
3. Route the stator wires through the saw
motor housing assembly
4. Loosen and remove the saw motor
stator retaining screws

888-274-7744 iQMS362
www.iqpowertools.com Repair Manual
18
5. Remove the saw motor stator
6. Remove the saw motor brush wire and
connector
7. Remove the rubber bushing

888-274-7744 iQMS362
www.iqpowertools.com Repair Manual
19
Saw Motor Stator Disassembly and Removal (Updated Stator)
1. Remove the saw motor end cover retaining
screws
2. Remove the saw motor end cover
3. Disconnect the stator brush connectors from
the brush connectors

888-274-7744 iQMS362
www.iqpowertools.com Repair Manual
20
4.
Route the stator conductors through the
saw motor stator case
5.
Remove the stator retaining screws
6.
Remove the stator from the saw motor case