Isel IT116 flash User manual

isel Germany AG, D-
36124 Eichenzell,
Opera
Eichenzell, Bürgermeister
-Ebert-Str. 40 (06659)981-0
IT116 flash
IT116 mini
Operating Instr ction
[phone]

All information, technical data and dimensions contained in this booklet correspond to
the technical state at the moment of p blication. However, possible misprints or
mistakes cannot be r led o t. We will appreciate all s ggestions for improvement and
error notes.
We wo ld like to point o t that all sed software and hardware names of the respective
companies generally are s bject to protection by brand, trademark and patent law.
All rights reserved. It is prohibited to process, d plicate or reprod ce this booklet
partially or on the whole in any form (print, copy, or other proced re) witho t written
permission of isel Germany AG
isel Germany AGisel Germany AG
isel Germany AG.
This booklet has been translated from the original German version into English
lang age. It does not lay claim to completeness nor flawlessness. In case of do bt the
German original has validity.
isel Germany AG
isel Germany AG isel Germany AG
isel Germany AG
controllers are conc rrent with CE norms and marked
accordingly. Commissioning of all other parts or components, for which
CE safety reg lations apply, is prohibited ntil all respective req ests
are met.
isel Germany AG
isel Germany AG isel Germany AG
isel Germany AG
as the man fact rer cannot take over g arantee if yo
change the controller in any way.
The EMC test is valid only for the controller’s original config ration ex
works, i.e. the delivery state.
Man fact rer: isel Germany AG
Bürgermeister-Ebert-Straße 40
D-36124 Eichenzell
Tel.: [phone]
Fax: [phone]
Email: a [email protected]
http://www.isel.com
Stat s: 07/2014 RL
Technical specifications s bject to change.
Up to date Operating instr ctions and man als for download yo
can find here:
www.isel-data.de/man als

Table of contents
1 Introduction ....................................................................................................... 4
2 Scope of delivery .............................................................................................. 6
3 Technical data ...................................................................................................
4 Control and notification elements ................................................................... 8
4.1 Front side IT116 mini / IT116 flash ...................................................................... 8
4.2 Back side IT116 mini / IT116 flash ..................................................................... 10
4.3 DIP - switch settings .......................................................................................... 15
4.3.1 DIP-switch settings on IT116 flash .............................................................................. 16
4.3.2 DIP-switch settings on IT116 mini ............................................................................... 17
5 Electrical connection and initial operation ................................................... 19
6 PALPC: User programming for CNC mode and download ......................... 20
6.1 Install programming software PALPC.exe ......................................................... 20
6.2 User programming for CNC mode and download .............................................. 22
Declaration of Conformity .............................................................................. 24
8 Bibliography .................................................................................................... 24
9 Index ................................................................................................................ 25
Table of figures
fig re 1– motor mod le connector 2- phase stepper motor ......................................... 11
fig re 2 – connection for external sec rity circ it ......................................................... 12
fig re 5 – imp lse control connection ......................................................................... 14
fig re 6 – digital inp ts wiring ...................................................................................... 14
fig re 7 – digital o tp ts wiring .................................................................................... 15

IT116 flash / IT116 mini operating instr ction
page - 4
1 Introduction
The controllers IT116 flash / IT116 mini are powerf l 1-axis-controllers for n merically
controlled motion of a linear or rotary axis with a 2-phase-stepper motor. The
controller has each fo r binary inp ts / o tp ts. For comm nication between a PC /
Notebook ( nder Windows operation system) and the controller a serial interface
(RS232) is sed.
The microprocessor (DSP) based controller incl des an internal flash memory with a
size of 128 KBytes for storing the firmware and the application program. The
controller is prepared for loading application programs from USB memory stick
(future option).
The controllers IT116 flash / IT116 mini have the feat re of micro stepping:
• IT116 flash: 128 micro steps per f ll step
• IT116 mini: 8 micro steps per f ll step
This feat re allows a very smooth motion of the connected 2-phase-stepper motor.
The a tomatic c rrent draw down red ces power dissipation as in the amplifier as in
the stepper motor.
The peak c rrent is 3,3A (IT116 mini) resp. 4,2A (IT116 flash), it can be red ced by
DIP switch to conform parameters of different stepper motors.
Using the imp lse inp ts for external Start, Stop and Reset those f nctions can be
remote controlled by an operator panel or master controller like a PLC.
The integrated sec rity circ it with safety category 3 has also a remote interface for
integration in a higher-level sec rity circ it.
Safety symbols
Attention
This symbol signalizes that there is danger for persons life and
health.
Danger
This symbol signalizes that there is danger for material, machine and
environment.
Information
This symbol signalizes important information.

IT116 flash / IT116 mini operating instr ction
page - 5
Safety instructions
 The 1-axis-controllers IT116 flash / IT116 mini are designed to
c rrent technical and recognized r les.
 The device may only be sed if it is in correct condition. Any fa lts
have to be eliminated immediately. Neither children nor non-
a thorized persons are allowed to p t the device into operation.
 The device may only be sed for the intended se: control of a linear
or rotational axis with br shed (MC1-10), br shless (MC1-20) DC
servo motors or 3-phase stepper motors (MC1-30) p to 500 W and
integrated incremental meas rement system (encoder) in CNC or
DNC mode.
 All work with the 1-axis controller IT116 flash / IT116 mini, especially
initial operation, installation as well as external wiring m st be
exec ted by a thorized personal regarding electrical ind stry r les
and accident prevention reg lations.
 Assembly and se of operating material has to be according to
machine directive 2006/42/EC resp. Low voltage directive
2006/95/EC. In case of in proper se even the observation the
respective r les and standards does not protect against physical
damages and damage to property.
 Ambient temperat re: +5°C to +40°C
 Storage temperat re: –25°C to +70°C
 Pay attention that there is eno gh free zone on the lo vers for air
circ lation. Ignoring this fact ca ses overheat and potential defect of
the controller.
 Do not expose the device to high h midity or high vibrations.
 Please take care of the instr ction man al. Be s re that all sers
know the instr ctions.
 Ignoring the instr ction man al can lead to damage, heavy physical
damage or to death.

IT116 flash / IT116 mini operating instr ction
page - 6
2 Scope of delivery
The controller will be delivered with the following components:
IT116 flash (Part.-No. 381016 (230VAC), 381016 0115 (115VAC))
• Stepper motor drive mod le in 22 TE-cartridge case, incl. power s pply nit
115V/230VAC
• Opposite connector controller side (DIN 41612 F24/H7 socket connector,
solder pin)
• Opposite connector power s pply nit side (DIN 41612 H15 socket connector,
solder pin)
• Serial interface cable for IBM compatible PCs (9 pin. S b D-female – RJ45-
male)
• Operating instr ction
IT116 mini (Part.-No. 381017)
• Stepper motor drive mod le in 22 TE-cartridge case, incl. power s pply nit
115V/230VAC
• Opposite connector controller side (DIN 41612 F24/H7 socket connector,
solder pin)
• Opposite connector power s pply nit side (DIN 41612 H15 socket connector,
solder pin)
• Serial interface cable for IBM compatible PCs (9 pin. S b D-female – RJ45-
male)
• Operating instr ction

page - 7
3 Technical data
IT116 flash IT116 mini
dimensions (B x H x T): 105 x 111 x 320 105 x 111 x 200
weight: 2380 g 1125 g
safety class: IP20 IP20
power supply: 115/230VAC 50/60 Hz (switchable) 90 - 264VAC 50/60Hz
power consumption: 250 W 150 W
peak current: 4,2 A 3,3 A
rated current: 3,5 A 2,3 A
am ient temperature: 0°C - +50°C 5°C - +40°C
storage temperature: -20°C - +65°C -25°C - +70°C
humidity: maxim m 90% not condensing maxim m 95% not condensing
CPU: 32Bit CPU kernel
program memory: 128KByte flash
communication: RS232 (19200 ba d, 8 data bit, 1 stop bit, no parity)
digital inputs: 4 via optoco pler (inp t c rrent ca. 8mA)
digital outputs: 4 relays, close contact 24VDC/1 A max
maximum input frequency: 40 kHz (f ll step) 15 kHz (f ll step)
safety category: 2
stop category: 0
fuse: 2 A/250V time lag 1 A/250V time lag

IT116 flash / IT116 mini operating instr ction
page - 8
4 Control and notification elements
4.1 Front side IT116 mini / IT116 flash
1 - Power-button
Use this b tton to switch on motor power s pply voltage for the motor power
amplifiers.
Conditions for switch on:
- Main power switch on the controller back side is switched on
- Emergency stop b tton is p lled o t
Be sure that the contacts for external emergency stop switch
on the remote connector are ridged!
If power s pply voltage is s ccessf lly switched on the power b tton is lighted green.
2 – Emergency stop button
T rns off the power s pply for the motor power amplifiers and the working spindle in
case of any danger. This means dangers for the ser’s health or machine safety.
If you push the emergency stop switch the motor power supply will
be switched off immediately (stop category 0, EN 60204-1) and any
axes motion will be stopped. The main power supply voltage of
115/230VAC lies still on the device, only the motor power supply
voltage for the amplifiers is switched off.

IT116 flash / IT116 mini operating instr ction
page - 9
3 - LED – power
This LED signalizes that the net power s pply voltage is switched on by the main
switch on the back side of the controller.
4 - LED – diagnosis (future extension)
In case of any fa lt a blink code will be shown.
5- LED – over temperature
This LED signalizes a over temperat re of the motor power amplifier.
LED only availa le on IT116 mini!
6- Reset button
Use this b tton to reset the micro processor and the motor power amplifier. All
activities will be interr pted and signal o tp ts are set to defa lt state. Possible
appeared step losses will be ignored!
- Start button
Press this b tton to exec te a stored ser program in the flash memory of the
controller.
8 - Stop button
Use this b tton to stop a r nning ser program / axis motion. Press the start b tton to
contin e the exec tion of the ser program / axis motion.
9 - USB slot (future extension)
This interface is sed to connect a USB flash drive download ser programs in the
flash memory of the controller.
10 - RS232 programming interface
Comm nication between IT116 and control PC is realized via a serial interface
(RS232). Use the delivered comm nication cable for connection. Pl g the S b-D (9-
pin) connector to a COM port on the PC and the RJ45 connector to the controller front
side socket.
A software protocol realizes the fa ltless transmission of the ASCII characters.
Therefore it’s necessary that both systems respect the comm nication protocol:
• The connected control PC sends a command which ends with a line end
character [CR, char(13).
• The processor nit q its the exec tion or storing of a command with the
q itting signal 0[char(48)] or ret rns an occ rred error with an ASCII character
neq al 0.
Data transfer parameters on IT116 are defined as follows:
• 19200 ba d, 8 data bits, 1 stop bit, no parity

IT116 flash / IT116 mini operating instr ction
page - 10
4.2 Back side IT116 mini / IT116 flash
IT116 flash IT116 mini