ISHIDA IL-2000SA User manual

IL-2000SA
SERVICE MANUAL
First Edition, November 2007
Manual No. RS-61021-11
CAUTION
READ AND UNDERSTAND THIS MANUAL
•Thoroughly read and understand this manual before installing, operating, inspecting, or
servicing the machine.
•Keep this manual in a safe place where you can refer to it whenever necessary.
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© ISHIDA CO., LTD., 2007
©2007 ISHIDA Co., Ltd.
COPYRIGHT AND COPY PERMISSION
This manual shall not be copied without permission.
This manual is protected by copyright and is intended solely for use in conjunction with the machine.
Please notify us before copying or reproducing this manual in any manner, for any other purpose.
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SAFETY PRECAUTIONS
IL-2000SA Service Manual i
SAFETY PRECAUTIONS
Those who handle the machine must be aware of the hazards involved. These dangers may not be
obvious, so it is imperative to follow the instructions detailed in this manual when installing, operating,
inspecting, or servicing the machine. Therefore, we recommend that you thoroughly read and
understand this manual before installing, operating, inspecting, or servicing the machine.
ISHIDA is not liable for any damage, loss or injury that results from incorrect handling, insufficient
caution, unauthorized modifications to the machine, or failure to follow the instructions contained in
this manual.
In the recent weighing industry, the latent hazards involved with handling the machine have increased
due to new materials, new processing methods, and higher processing speeds, and it is impossible to
predict all of the possible dangers.
Likewise, there are far too many operations which cannot or should not be performed to fully describe
all of them in the manual. Please assume that any operation not specifically described in this manual
should never be performed.
Safety countermeasures should be carefully considered and implemented before performing any
installation, operation, inspection, or maintenance procedure not specifically described in this manual
or indicated on the machine itself.
Battery Disposal:
When replacing a battery, make sure that it is the same model or an equivalent. Dispose of used
batteries according to the local regulations.
When replacing the board, follow local regulation on its disposal because the board contains lithium
batteries.
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MEANINGS OF SIGNAL WORDS
ii IL-2000SA User’s Manual
MEANINGS OF SIGNAL WORDS
This machine is manufactured for use according to proper procedures by a qualified person and only
for the purposes described in this manual. The following conventions are used to indicate and classify
precautions depending on the level of danger, or seriousness of potential injury. Always heed the
information provided in this manual. Failure to heed precautions can result in personal injury or
property damage.
The following signal words are used in this manual.
Indicates a potentially hazardous situation which, if not avoided, will result in
minor or moderate injury, or may result in serious injury or death. Additionally,
there may be significant property damage
Indicates a potentially hazardous situation where, if not avoided, may result
in minor or moderate injury or in property damage.
Indicates a reminder or emphasis of information.
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TABLE OF CONTENTS
IL-2000SA Service Manual iii
TABLE OF CONTENTS
Chapter 1 OUTLINE ..........................................................................1-1
1.1 OUTLINE.................................................................................................1-1
1.2 SPECIFICATIONS...................................................................................1-1
1.3 FEATURE ................................................................................................1-2
Chapter 2 INSTALLATION................................................................2-1
2.1 OUTER DIMENSIONS.............................................................................2-1
2.2 CONTENTS OF THE PACKAGE............................................................2-2
1. Items Required at the Delivery ...................................................................2-2
2.3 INSTALLATION.......................................................................................2-3
1. Installation Conditions ..................................................................................2-3
2. Connecting Options......................................................................................2-3
3. Power Supply ...............................................................................................2-3
2.4 SETUP.....................................................................................................2-4
1. Setup Flow ...................................................................................................2-4
2. Software Setup.............................................................................................2-4
3. Handling Description ....................................................................................2-4
Chapter 3 TEST MODE.....................................................................3-1
3.1 START UP OF TEST MODE ...................................................................3-1
3.2 TEST MODE HIERARCHICAL CHART..................................................3-2
3.3 KEY CHECK............................................................................................3-3
1. Numeric Key Check......................................................................................3-3
2. Touch Panel Adjustment...............................................................................3-4
3.4 ALL DIAGNOSIS.....................................................................................3-5
3.5 MEMORY CLEAR....................................................................................3-6
3.6 DISPLAY CHECK....................................................................................3-7
3.7 PRINTER ADJUSTMENT........................................................................3-8
3.8 ROM VERSION .....................................................................................3-12
3.9 COMMUNICATION CHECK..................................................................3-13
3.10 OPTION CHECK ...................................................................................3-15
3.11 MEMORY DATA.....................................................................................3-16
3.12 DATE SET.............................................................................................3-17
Chapter 4 SYSTEM SETTING MENU...............................................4-1
4.1 START UP OF SYSTEM SETTING MENU.............................................4-1
4.2 HIERARCHICAL CHART OF SYSTEM SETTING MENU......................4-2
4.3 SALES MODE SETTING.........................................................................4-3
4.4 MACHINE NUMBER SETTING...............................................................4-4
4.5 HOLD DATA SETTING............................................................................4-5
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TABLE OF CONTENTS
iv IL-2000SA Service Manual
4.6 AUTOMATIC UPDATE SETTING ...........................................................4-7
4.7 OPTION SETTING...................................................................................4-8
4.8 CASSETTE SETTING...........................................................................4-10
4.9 LABEL SETTING ..................................................................................4-12
4.10 FORMAT SETTING...............................................................................4-14
4.11 UNIT SETTING......................................................................................4-15
4.12 PRINT SETTING....................................................................................4-15
4.13 FILE CHECK .........................................................................................4-16
4.14 FILE SAVE/LOAD .................................................................................4-17
4.15 BARCODE CHECK...............................................................................4-18
Chapter 5 SET UP MENU .................................................................5-1
5.1 START-UP OF SET UP MENU................................................................5-1
5.2 SET UP MENU 1 .....................................................................................5-2
1. Date/Time Setting.........................................................................................5-2
2. Expiry Date Setting.......................................................................................5-3
3. Password Setting..........................................................................................5-3
4. Preset...........................................................................................................5-4
5. Reference Data Setting................................................................................5-5
6. Total Setting..................................................................................................5-6
7. Report Setting ..............................................................................................5-6
8. Cassette Link Setting....................................................................................5-7
9. Date Display Setting.....................................................................................5-8
10. Key Image Select .........................................................................................5-8
5.3 SET UP MENU 2 .....................................................................................5-9
1. System Data Setting...................................................................................5-10
2. Barcode Setting..........................................................................................5-11
3. Item Code Setting.......................................................................................5-11
4. PLU Update................................................................................................5-12
5. Serial Number Setting ................................................................................5-12
6. Book Setting...............................................................................................5-13
7. Memory Card Setting..................................................................................5-13
8. Master Initial Value Setting.........................................................................5-14
Chapter 6 HARDWARE CONFIGURATION......................................6-1
6.1 MECHANICAL COMPONENTS..............................................................6-1
1. Main Unit......................................................................................................6-1
2. Printer Unit ...................................................................................................6-2
3. Display Unit..................................................................................................6-3
6.2 ELECTRICITY .........................................................................................6-4
1. Electric Block................................................................................................6-4
2. Board Setting................................................................................................6-5
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Chapter 1 OUTLINE
IL-2000SA Service Manual 1-1
CHAPTER
OUTLINE
1.1 OUTLINE
The IL-2000SA is a label printer that has the same functions as the SR-2000αexcept for the weighing
unit. The main board, printer board, and cassette of the IL-2000SA are common to the SR-2000α.
1.2 SPECIFICATIONS
Items Descriptions
Model IL-2000SA
Operating conditions Temperature: 32 to 104°F (0 to 40°C)
Humidity: 20 to 85% (no condensation)
Outer dimensions 8.9 (W) ¯14.7(D) ¯12.9-14.2 (H) inch
225 (W) x 370 (D) x 330-360 (H) mm
Operator display 7.7 inch STN LCD with back light, 640 ¯480 dots
Preset keys 3960: 40 x 99 pages
Memory capacity Standard: 34 MB
Communications TCP/IP 10/100 Base T Ethernet
Interface Two PCMCIA slots
Printing method Direct thermal method
Thermal print head 3 inches (76/mm)
Printing speed 4” (100 mm) per second
Label size Label width: 1.5” - 3.1” (30 mm to 80 mm)
Label length: 1.2” – 7.9” (30 mm to 200 mm)
Label roll Inside diameter: 1.6” (40 mm)
Outside diameter: 3.9” (100 mm)
Label backing paper Width: Up to 3.3” (84 mm)
Number of label
cassettes 7 cassettes
Weight: 20.7 lb (9.4 kg)
Power supply AC 110 to 120 V, 60 Hz, 4A
Warranty One-year limited warranty
Weight 9.4 kg
Power supply Canada: AC110 to 120[V] 60[Hz] 4[A]
New Zealand: 220 to 240[V] 50/60[Hz] 2[A]
1
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Chapter 1 OUTLINE
1-2 IL-2000SA Service Manual
1.3 FEATURE
¡Mechanical Components
(1) The machine height is lowered by sliding the thermal head forward.
The height is further lowered by adopting the prismatic reflection for the label sensor.
(2) The label adhesion is suppressed by applying the grain processing.
(3) The 3-inch wide label can be printed.
¡Electric Components
(1) 7.7-inch color liquid crystal is adopted for the operator display. (640 dots °480 dots)
(2) 7.7-inch touch panel is adopted for operation panel.
(3) 3-inch thermal head is adopted.
IL-2000SA (3 inches)
(4) Printing speed becomes faster.
IL-2000SA (100 mm/second)
(5) 3-inch wide label can be printed.
IL-2000SA (3-inch)
The print effective width is as follows:
IL-2000SA (76 mm)
(6) The mechanism is simplified by adopting the prism for the label sensor (transparent type), and
the machine height can be lowered.
(7) The micro step drive is adopted for the label feeding motor, therefore, smoother rotation
becomes possible.
IL-2000SA (micro step drive)
(8) Modular connector is adopted for the I2NET communication.
L-2000SA (modular)
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Chapter 1 OUTLINE
IL-2000SA Service Manual 1-3
(9) The RS-232C port for general-purpose interlock is installed.
IL-2000SA (RS-232C port)
(10) The card slot (PCMCIA) port is provided.
IL-2000SA (PCMCIA port)
(11) CompactFlash/flash ROM is adopted for the program storage.
IL-2000SA (CompactFlash)
CompactFlash (32 Mbyte)..................OS + Application program
Flash ROM (1 Mbyte).........................Boot program
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Chapter 2 INSTALLATION
IL-2000SA Service Manual 2-1
CHAPTER
INSTALLATION
2.1 OUTER DIMENSIONS
2
Power supply cable (1.8m)
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Chapter 2 INSTALLATION
2-2 IL-2000SA Service Manual
2.2 CONTENTS OF THE PACKAGE
Check that the following items are included in a package.
(1) IL-2000SA
(2) User’s manual
(3) Head cleaning sheet (sheet wrapping film 68-5054-09)
(4) Cleaning pen
1. Items Required at the Delivery
(1) C/F card
(2) C/F card adapter
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Chapter 2 INSTALLATION
IL-2000SA Service Manual 2-3
2.3 INSTALLATION
1. Installation Conditions
Do not install the machine in the following types of places:
(1) Places exposed to direct sunlight
(2) Places where water or other liquids are easily spilled on the machine
(3) Places subject to a lot of dust or dirt
(4) Places subject to excessive vibration or unstable foundations
Other required conditions:
(1) Temperature range: 0 to 40°C, humidity: 20 to 85 % (no condensation)
(2) Power supply voltage must be stable
2. Connecting Options
Connecting wand scanner
Remove the cover at the lower part of the back of the display unit. Connect the scanner to the round
shape DIN socket.
3. Power Supply
Specification of the power supply is provided on the
specification plate. Make sure to use an appropriate
power supply.
Power supply with noise or voltage drop may cause
malfunction. Use a dedicated power supply.
Example
To avoid electric shock, make sure to connect the ground wire (at least third class
grounding).
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Chapter 2 INSTALLATION
2-4 IL-2000SA Service Manual
2.4 SETUP
1. Setup Flow
Hardware setup
¾
Power activation
¾
Software setup
¾
Operation check
¾
Specification check
¾
Delivery
2. Software Setup
For details in each mode, see Chapter 3.
Follow the steps below to set up the software.
(1) Activate the test mode.
(2) Initialize the memory (clear the master data, initialize the system data).
(3) Adjust the print (peel sensor level, printing density, label sensor distance, peel sensor
distance).
(4) Activate the system menu.
(5) Set sale mode.
(6) Set a machine number.
(7) Set the holding data.
(8) Set the automatic update.
(9) Set the cassette.
(10) Set the label.
(11) Set the format.
(12) Set the printing item.
(13) Check the barcode.
(14) Check the file.
(15) Input/output the file.
(16) Activate the setting menu.
(17) Refer to the User’s Manual to set necessary items.
(18) Activate the registration menu.
(19) Refer to the User’s Manual to register the necessary items.
(20) Check the operation. (Perform production with user data.)
3. Handling Description
Give operating and handling instructions of the machine to users and check that the instructions are
fully understood.
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Chapter 3 TEST MODE
IL-2000SA Service Manual 3-1
CHAPTER
TEST MODE
3.1 START UP OF TEST MODE
zHow to start Test Mode
Enter [4][9][5][3][4][4] and touch [TEST
MODE] to start the Test Menu.
zHow to advance each item
Press the touch key of the item to be
selected on the screen.
zHow to return to the previous menu
Touch the [MENU] key to return the
display to the previous menu screen.
3
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Chapter 3 TEST MODE
3-2 IL-2000SA Service Manual
3.2 TEST MODE HIERARCHICAL CHART
The modes (All-diagnostic and Time/Date setting) described in the dotted line are
only for the product check in the factory.
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Chapter 3 TEST MODE
IL-2000SA Service Manual 3-3
3.3 KEY CHECK
1. Numeric Key Check
zOperation
Press each numeric key, then the
corresponding screen key displays in
reverse.
The left screen is an example when [8]
key is pressed.
After a while, the reversed key on the
screen is cleared.
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Chapter 3 TEST MODE
3-4 IL-2000SA Service Manual
2. Touch Panel Adjustment
zOperation
Operate the machine according to the
explanation on the screen.
Purpose
Memorize the positions of the color liquid
crystal screen and the touch panel in the
main body memory.
If this is poorly adjusted, the screen key
position is misaligned.
Coordinates of the inputted touch panel
are displayed at the bottom left corner of
the screen.
If the screen key position misalignment occurs,
perform the following key operation on the
operating console while in the Main Menu to enter
this mode.
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Chapter 3 TEST MODE
IL-2000SA Service Manual 3-5
3.4 ALL DIAGNOSIS
This mode is used to test the machine in the factory. Note that all memories will be
initialized when this mode is used.
zOperation
When the [EXECUTE] key is touched,
each test is carried out one by one.
Diagnostic Items Operation Contents Measures under Abnormal Conditions
SRAM read/write test SRAM reading and writing test (1) Defect of P-910
Test data setting Master registration for each test The display shows abnormality.
Head resistance setting
(initialization) Automatic setting of head resistance (1) Defect of thermal head (2) Defect of P-909
(3) Defect of harness “C2” thermal head
(63-5585-04)
Head dot status check Thermal head failure check (1) Defect of thermal head
(2) Defect of P-909
(3) Defect of harness “C2” thermal head
(63-5585-04)
RS-232C (D-sub) loop
check RS-232C hardware check * The check cable is required. (1) Defect of P-910 (2) Defect of P-907
(3) Defect of harness “C2” RS-232C
(63-8459-20)
Card slot (upper) check PCMCIA (upper) hardware check
* The check cable is required. (1) Defect of P-910
Card slot (lower) check PCMCIA (lower) hardware check
* The check cable is required. (1) Defect of P-910
I
2
NET (ELAN) self
check I
2
NET (ELAN) hardware check (1) Defect of P-910
I
2
NET (ILAN) self check I
2
NET (ILAN) hardware check (1) Defect of P-910
Communication check
(ELAN→ILAN) I
2
NET loopback hardware check
* The check cable is required. (1) Defect of P-910
Communication check
(ILAN→ELAN) I
2
NET loopback hardware check
* The check cable is required. (1) Defect of P-910
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Chapter 3 TEST MODE
3-6 IL-2000SA Service Manual
3.5 MEMORY CLEAR
zOperation
When one of [CLEAR] [INITIALIZE]
[SET] keys is touched, each processing
is carried out.
When the processing ends normally,
"OK" is displayed.
* If an error occurs, the defect of P-910
is assumed.
SRAM Clear
All masters are cleared except the
system master.
System Data Initialization
The system master is returned to the
initial values, and the system data is set
to the initial values.
Test Data Setting
The master for test is set.
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