Iso ISOJET Cleaner 5 User manual

DEUTSCHFRANÇAISENGLISH
AktionAktion
Print. AD 17 / 04Print. AD 17 / 04
Welding with you!
Operating Instructions to
ISOJET Carbon Cleaner 5
Operating Instructions to
ISOJET Carbon Cleaner 5
Red 110 V Blue 230 V

DEUTSCHFRANÇAISENGLISH
DICHIARAZIONE DI CONFORMITÀ CE
CE DECLARATION OF CONFORMITY
KONFORMITÄTSERKLÄRUNG CE
DÉCLARATION DE CONFORMITÉ CE
DECLARACIÓN DE CONFORMIDAD CE
DECLARAÇÃO DE CONFORMIDADE CE
FÖRSAKRAN OM OVERENSSTAMMELSE CE
VERKLARING VAN CONFORMITEIT CE
BEKREFTELSE OM OVERENSSTEMMELSE CE
OVERENSSTEMMELSESERKUERING CE
YHDENMUKAISUUSVAKUUTUS CE
UYGUNLUK BİLDİRİMİ CE
Si dichiara che l’apparecchio tipo
We hereby state that the machine type
Wir erklären, dass das Gerät Typ
On déclare que la machine type
Declara que el aparato tipo
Declara-se que a máquina tipo
Vi försakrar att maskinen av typ
Verklaard wordt dat het apparaat type
Vi bekreftelser, at maskinen type
Vi erklrerer, at maskinen type
Todistamme etta laite mallia
Yandaki makine modellerinin
Si dichiara che l’apparecchio tipo
We hereby state that the machine type
Wir erklären, dass das Gerät Typ
On déclare que la machine type
Declara que el aparato tipo
Declara-se que a máquina tipo
Vi försakrar att maskinen av typ
Verklaard wordt dat het apparaat type
Vi bekreftelser, at maskinen type
Vi erklrerer, at maskinen type
Todistamme etta laite mallia
Yandaki makine modellerinin
ISOJET Carbon Cleaner 5
All electrical components and/or electronic equipment manufactured and sold do not contain any banned substances.
Lead 0,1 % Polybrominated Biphenyls (PBB’s) 0,1%
Mercury 0,1 % Polybrominated Diphenyl Ethers (PBDE’s) 0,1%
Hexavalent Chromium 0,1 % Cadmium 0,1%
Menziken, 2017-04-11 Managing Director
___________________________________
Ogni intervento o modi ca non autorizzati dalla ISO ELEKTRODENFABRIK AG faranno decadere la validità di questa dichiarazione.
Any tampering or change unauthorized by ISO ELEKTRODENFABRIK AG shall immediately invalidate this statement.
Eingrie und Änderungen ohne die Genehmigung von ISO ELEKTRODENFABRIK AG machen die vorliegende Erklärung ungültig.
Toute opération ou modi cation non autorisées par ISO ELEKTRODENFABRIK AG feront déchoir la validité de cette déclaration.
Cualquier intervención o modi cación no autorizadas por ISO ELEKTRODENFABRIK AG, anularán la validez de esta declaración.
Qualquer intervenção ou modi cação que não seja autorizada pela ISO ELEKTRODENFABRIK AG anularà a validade desta declaração.
Denna försakran upphör att galla vid eventuella ingrepp eller andringar som ej ar godkanda av ISO ELEKTRODENFABRIK AG.
ledere niet door ISO ELEKTRODENFABRIK AG geautoriseerde ingreep of wijziging doet de geldigheid van deze verklaring vervallen.
Denne bekreftelse bortfaller ved evt. inndgep eller endringer, som ikke er godkjent al ISO ELEKTRODENFABRIK AG.
Denne erklæring bortfalder ved evt. indgeb eller ærendringer, der ikke er godkendt afæ ISO ELEKTRODENFABRIK AG.
Jokainen valiintulo tai muutos ei valtuutettu ISO ELEKTRODENFABRIK AG rappldittaa k’fseisen lausunnon pitavyyden.
ISO ELEKTRODENFABRIK AG’in onayı olmaksızın yapılacak her türlü kurcalama ve değişiklik yukarıdaki bildirimi geçersiz kılar.
ISO-Elektrodenfabrik AG Schweisstechnik
Hauptstrasse 23 CH - 5737 Menziken - Tel.: [phone] - Fax: [phone] - E-Mail: [email protected]
2014/35/CE
2014/30/CE
2006/42/CE
è conforme alle norme
is in compliance with the rulls
den Normen entspricht
est conforme aux normes
es conforme a las normas
é conforme as normas
ar i överensstammelse med direktiven
overeenkomstig de richtlijnen
er i overensstemmelse med direktivene
er i overensstemmelse med direktivene
on yhdenmukainen direktiivissa
yandaki normlara uygun olduğunu bildiririz
EN 61558-1:2006-09
EN 60529:2014-12

DEUTSCHFRANÇAISENGLISH
Welcome
Congratulations and thank you for having chosen our Carbon Cleaner 5 .
This Operating Instructions has been designed to assist you in getting the most out of your
product. Please take the time to study the safety features in order to prevent possible dangers
in the workplace.
With the proper maintenance, you will be assured of many years of reliable operation. All our
systems adhere to the ISO9001:2000 quality specications and are independently tested by
NQA.
The entire product range carries the CE-Certication and were manufactured according to the
European Guidelines and Standards.
In order to ensure your safety and that of others, we recommend that you read und fully understand
this manual prior to assembly and operation.
Our products come with a one year guarantee as from date of purchase.
The device
With your new ISO-JET Cleaner 5 you have acquired an ecient and exible system in order
to carefully, quickly remove tarnish from Stainless Steel welds from materials 1.4301 and higher.
This device has specially been designed for its ease of use and ecient Handling. The
Set-Up times are minimal. Plug in and work…. a few changes of handles and you are able to
clean on at surfaces, in the corner welds and in dicult to reach corners - just as easy thanks
to the Carbon Technology. Once you have completed the job, the cleaner is dismantled just as
fast as it was assembled.
The extremely durable, robust Stainless Steel construction was designed for tough workshop
applications. Furthermore, the system distinguishes itself by being cost ecient due to minimal
costs of consumables, thus making you more competitive. You also prot from the ongoing
research development of consumables.
Clarication Notes
The warning sign is used for all safety requirements.
Always adhere to these as otherwise serious injuries could result.
The labelling of each part refers to the replacement and accessory part.
Use of the Operating Instructions
Read the Operating Instructions carefully before using the devise. These Operating Instructions
cannot consider every thinkable operation. For further information or when encountering
problems, please consult the nearest agent or contact the manufacturer directly. Accessories
that are not part of the standard set, will be explained in an additional instruction leaet.
Keep these Instructions in safe place and pass them onto any additional users.

DEUTSCHFRANÇAISENGLISH
Important Notice regarding Product Liability
According to the since 01.01.1990 valid EU-Guidelines, the manufacturer is only then liable for
the product when all parts of the device originate from the manufacturer and the device was
correctly assembled and operated.
With the use of foreign accessories or parts, the liability and guarantee of the manufacturer
either falls away entirely or partly.
By using the Carbon Cleaner 5 accessories and parts, you have the guarantee that all the safety
requirements are adhered to and you also prot from the continual product development.
Safety Guidelines and Requirements
The Cleaner can only then be operated risk-free when all the safety guidelines are read and
adhered to in its entirety.
1. The use of the Cleaner is only permissible in the commercial and industrial area.
2. Keep the workplace tidy. Untidy workplaces favours the possibility of an accident.
3. Protect your eyes with safety goggles or a face shield.
4. To protect your hands from allergies (e.g. Nickel), use Latex, Vinyl gloves or similar.
5. Ensure that there is sucient air ow. Use an extraction system if possible.
6. Take your environment into consideration. Ensure good lighting. Do not use the cleaner near
ammable substances or where a spark can ensure.
7. Keep away from children. The chemicals contain partly poisonous substances.
8. The person operating the devise must be at least 18 years old. Trainees must be at least 16 years
old und be under supervision.
9. Electromagnetic elds can interfere with pacemakers. Persons using such, are prohibited from
using the Cleaner.
10. Do not overwork the Cleaner. Do not cause any shorts. You operate much better and safer within
the given performance parameters.
11. Use the correct tools. Use the attachments purposefully (carbon brushes / electrodes).
12. Wear suitable clothing. The chemicals can cause colouration on your clothes.
13. Use the cable and pipes for its intended use. Do not carry the Cleaner by the cable. Check the
cable and pipes regularly for any damages and replace them timeously.
14. Secure the work piece. Use holding devices to secure the work pieces as this is safer than holding
it with your hand.
15. Keep a normal body position and do not overstretch yourself.
16. Keep your balance at all times.
17. Take special care of your Cleaner.
18. Keep the device clean. Wash it with soap water or Carbon Cleaner 5 N.
19. Unplug the device from the mains when not using it.
20. Avoid the unintentional use of the device.
21. Make sure that the device is not in contact with tools, materials, tables etc. and starts working on
its own.

DEUTSCHFRANÇAISENGLISH
Device Protection
• Make sure the attachments are properly attached (carbon brushes / electrodes).
• Tighten the carbon brushes / electrodes gently.
• Make sure that the mains plugs are plugged in properly. Check that the pipes are properly
• connected.
• Check the connecting pipes and cables regularly.
• Only use original accessories and chemicals.
• Do not open the devise. Protect it from any kinds of knocks and keep the Cleaner dry and
• frost free (chemicals).
Operation
The device is delivered tested and in good operating condition. Only the rst carbon brush
needs to be attached. Remove the basic device and its accessories from the shipping carton
and the protective Polyäthylen covers.
Deposit the packing materials in the respective recycling bins. Take out the carbon brush from
the bubble pack. The rest of the replacement brushes and rell container ISO-JET ISOL C can
be stored in its original packaging for later as these are usually only required later.
Unwind the cable from the drum and connect the device according to the drawing. Should
the work piece not allow a direct attachment of the earth clamp, you can still get a connection
using a clamp or locking pliers etc. Avoid scratches on visible places.
Make sure that the mains cable voltage corresponds with that noted on the backside of the
device.
22. Only use tested extension cables.
23. Chemical Safety. Adhere to all the safety requirements, safety data sheets on the chemical
containers as well as the local safety requirements.
24. Do not leave the Cleaner switched ON with the brush in contact with the working table/plate
25. For connecting the Cleaner to a power supply grid, you must connect the Cleaner to a socket
protected by a fuse or a thermal-magnetic circuit breaker of rated current max 16A

DEUTSCHFRANÇAISENGLISH
Connections
The connections are protected at the bottom of the cylindrical part of the device. In general the
cables remain connected and are only disconnected for the purpose of cleaning, to unwind, or
to replace. Please take note of the colour code of the plug.
Diagram Work Piece Connection
Carbon brush assembly to the applicator handle
You received 5 carbon brushes in the standard set. These almost cover every possible area
of application and can be used for  at welds, corner welds as well as di cult to reach corners.
Attention!
1. Do not tilt when screwing on!
2. The thread should turn smoothly.
3. Occasionally check for oxidation and clean
if necessary.
4. The carbon brush attachments must only
be tightened gently by hand.

DEUTSCHFRANÇAISENGLISH
The Application
Attention!
The use of electrolytes are very acidic. Splashes in the eyes can cause
severe damage. Always wear safety glasses and gloves. Take note of
the labels on the containers as well as the safety data sheets.
When using this chosen devise, by dipping the carbon brush into the electrolyte solution a
circuit is formed. This circuit allows a current to  ow from the electrode to the work piece. It
also serves to cool down the bristles of the brush in so doing reducing the wear on the brush
substantially.
In general always use the square container which came with the devise. This special container
with its wide opening is optimal for safe use. It also can be closed tightly after use.
Please note:
During use, the electrolyte becomes increasingly black. This discolouration is quite normal and
generally does not in uence the cleaning process. When the container is empty, dry it with
absorbent paper and re ll with new electrolytic substance from the re ll container ISO-JET
ISOL C.
Submerge the carbon brush into
the electrolyte until it is completely
saturated. It can take a while
before the brush has established
a good circuit with the electrolytic
solution, especially when the
brush is still new and cold. Brush
o on the side of the container to
save and avoid drops. To prevent
unnecessary wear on the brushes,
they need to be kept wet (cold).

DEUTSCHFRANÇAISENGLISH
Attention! Avoid the inhalation of fumes. Ensure su cient air- ow!
Note! Dripping electrolytic solution can cause irreversible marks on marble
or other delicate surfaces.
Glide the brush using a slight pulling motion, not pushing motion over the, to be cleaned weld.
More pressure only causes the brush to wear faster. Be aware that the current is doing the
work. Avoid scrubbing the brushing unit on the work piece.
Correct Incorrect
Using this method, the result is not always visible immediately!
Tipp: By wiping with a moist cloth, the result is quickly seen and removes excess
electrolyte solution.
Attention! Tighten only gently by hand.
Should the brush not have been in use for some time, screw o
the brush and rinse thoroughly under water!
When using carbon brushes (Art. No. K12118) the following should be noted:

DEUTSCHFRANÇAISENGLISH
Furthermore using the carbon brush Art No. K7000008 you are able to regulate the hardness
of the brush by moving the Te on housing. This can be especially useful for small welds in
tight areas.
Depending on the heat input during welding, you need to go over a number of times to remove
all the oxidation. The darker the weld, the longer the cleaning process. Burns that are ensured
due to high temperatures, lack of protective gasses etc. cannot be removed metallically as
they are no longer conductive. These have to be removed mechanically.
Take note of any excess running electrolytic solution. It can cause ugly runs. Excess electrolytic
solution can be removed from the work piece using the cloth and some water.
Because of the oxide residue, the weld is generally always cleaned with water. In special
applications, Carbon Cleaner 5 N using the pump spray can we used. This product neutralises
the electrolyte and increases the passivation process on the surface of the work piece.
Once dry, a stainless steel polishing  uid such as MCT 800 can be applied. This product
eectively protects against dirt,  ngerprints and other environmental in uences in the area.
The chrome steel retains its shine.

DEUTSCHFRANÇAISENGLISH
Parking the Applicator
When not using the device or transporting it, replace the applicator in the bracket made for it.
When transporting the device, wind the cable round the drum.
You carry the applicator together with the device. The earth clamp is normally attached to the
device at the back.
Troubleshooting
Problem Cause Solution
No cleaning Power source not switched on
Power source is not on the mains
Earth clamp is not connected
Earth clamp oxidizes
Applicator is not attached
No electrolyte on the brush
Above temperature – thermal protec-
tion
Switch on power source (red LED)
Connect to the power source
Check the clamp connection
Clean the clamps
Is applicator properly attached
Dip the brush into electrolyte
Allow the power source to cool o
Problem Cause Solution
Wave eect Too little brush movement Move the brush more
Poor cleaning Brush is worn
Contact error brush
Contact error unit
Diluted electrolytes
Welds are nearly burnt
Replace the brush
Clean the thread
Check the clamp connection
Use new electrolytes
Apply less heat into the weld when
welding
Brushes wear
too quickly
Brushes are pushed against bristles
Appling too much pressure
Too little Electrolyte solution
Weld is too rough
Brush over sharp edges
Pull the brushes with the bristles
Reduce the pressure applied
Dip into the Electrolyte solution more
frequently
Weld cleaner
Always stay away from the edges

DEUTSCHFRANÇAISENGLISH
Cleaner and spare parts
K7000001 ISOJET Cleaner in PVC suitcase PU / 1 pc
K7000015 Earth clamp to cleaner PU / 1 pc
K7000016 Applicator with connection cable PU / 1 pc
K7000020 Mains cable EU (Schuko) PU / 1 pc
Consumables
K7000010 Carbon brushes PU / 5 pcs
K7000011 ISOL C 250 ml PU / 1 pc
K7000012 ISOL C 1000 ml PU / 1 pc
5575000 Carbon Cleaner 5 Spray 250 ml PU / 1 pc
renalp ISOJET MCT 201 400 g PU / 1 pc
renalpg ISOJET MCT 201 1000g PU / 1 pc
007hs ISOJET ISO MAGIC 750 ml PU / 1 pc
00744lt ISOJET ISO MAGIC 5000 ml PU / 1 pc
corylS ISOJET MCT 800 Spray 400 ml PU / 1 pc
corsyl ISOJET MCT 800 Fluid 1000 ml PU / 1 pc

DEUTSCHFRANÇAISENGLISH
Spare Part
1 Handle 6Rear cover
2 Cover 7 Trafo
3 Mains cable 8Front cover
4 Straight clamp round cable 9 Green Led
5 Bipolar switch 10 Dinse

DEUTSCHFRANÇAISENGLISH

DEUTSCHFRANÇAISENGLISH
AktionAktion
Technical specications ISOJET® Cleaner 5
Cleaner 5 230 V Cleaner 5 110 V
CE-EN 61588-1 / 2006/42 61588-1 / 2006/42
Main voltage 230V / 50/60 Hz 110V / 50/60 Hz
Fuse 1Ph / 10A 1Ph / 10A
Insulation classi-
cation IP 23S
Duty cycle AC 25A = 100% ED
OCV 12V
Betriebsanleitung TZ GF/EN