ITOH DENKI POWER MOLLER PLUS SOG User manual

Carry
SOG
Slide Open Gate Module
Thank you for purchasing the Slide Open Gate Module (hereinafter
referred to as “this product”).
※This product refers to all products including standard accessories.
Readthismanualbeforeuse
Slide Open Gate Module
〈User Manual〉
Make sure to read this manual carefully before using, and start
using only after you have understood all the product’ s functions,
safety information and precautions.
After reading the manual, make sure to keep it safe in a specified
place for future use, whenever necessary.
Customers are responsible for preparing the control equipment, carrying
out wiring, and making programs for operation.
This document includes basic descriptions about operation methods, lamp indications,
and various types of operations, assuming that customers have prepared the control
equipment, and finished wiring and making the control programs by referring to this
document. At the time of operation, be sure to prepare the control equipment, carry out
wiring, and have made the control programs according to your operation.
No.607
Module
ITOH DENKI
ITOH DENKI
ITOH DENKI

2SOGUserManual
1.Introduction
Open the gate
Close the gate
Operationdescription
This product is material handling equipment that secures workers’ moving lines in a
conveyor line.
Pressing a button can open/close the gate to cut across a conveyor line.
This product is composed of the base section and gate section conveyors, or can set
up an opening of almost the same size as the base section conveyor.
・
Reducing workers’ loads
This product eliminates the needs for lifting up the gate of a conveyor, and going
up/down the steps required in conventional systems.
・
Securing a moving line easily
A worker can easily cut across a conveyor even if both hands are occupied, such
as when operating a pallet truck, pushing a dolly, or carrying a package. (when the
gate is opened/closed by the motion detection sensor)
Additionally, installing two units with their gate sides face to face provides a wider
opening, which allows forklifts and pallets to pass across the line.
・
Energy saving
This product employs the Run on Demand system that operates only the sections
required for transfer or opening/closing.
・
No pneumatics.
All-electric control. No pneumatics, which do not require compressor.
It can reduce initial and maintenance cost.
Features
When the open button switch is pressed, the gate section conveyor will descend, and
it will be housed into the base section conveyor. This allows the unit to come into the
OPEN state, which enables traffic to move across the conveyor line.
When the close button switch is pressed, the gate will be closed, and the gate section
conveyor will ascend to the transfer surface level. This allows the unit to come into the
original CLOSE state, which enables transfer operation.
The gate starts to close The gate is ascending The gate is closed
Gate section descending Gate section opening Gate section is open
Crossing
Crossing
allowed
allowed
Crossing
allowed

SOGUserManual
1.Introduction
3
This product is designed as a general industrial device. Do not use for other
applications. We do not take any responsibility for any damage that may result from
the disregarding of these warnings.
In the event that an accident results from the use of this product, we do not
compensate for any damage, including abnormalities of equipment, connection
devices, and/or software, any damage resulting from malfunctions, and/or any
other secondary damage.
Caution : Installation, operation and usage of ITOH DENKI MDRs in combination
with a control card designed by a third party could result in fatal phenomena such
as fire, electric shock, injuries etc which are out of the responsibility of ITOH
DENKI.
There are some examples of parts that need to be prepared by customers, as
explained within this manual. However, this does not provide any guarantee against
the existence of any rights, such as our industrial property rights, or those of other
companies.
Notesonindustrial
propertyrights
We respond to technical inquiries based on the contents described within this manual,
and on this product within the range of general items for this product unit.
There are some descriptions in this manual, about parts, equipment, and wiring
arranged by customers, as well as the controls and operation under such
circumstances. However, these are not included in the guaranteed operating range
and/or support.
When in use, please check and perform the aforementioned based on your
responsibility according to operation.
Notesontechnical
support
This product is based on the performance level “C”※2 in ISO-13849-1※1.
※1：
International Organization for Standardization
※2：This indicates that even though events that would result in serious injury occur infrequently under
assumed risk environment, there is a high probability to avoid danger if you observe the safety
contents described in this manual.
Aboutthe
performancelevel(PL)
forthissystem
This product is not equipped with special dust proof/waterproof countermeasures, and
is intended to be used in environments of “Pollution Degree 2”※2, as defined in
IEC60664 -1※1.
※1：Insulation coordination for equipment within low-voltage supply systems - Part 1 of the International
Standard
※2：Non-conductive pollution will occur, but it is assumed that condensation will happen to generate
conductive property temporarily.
Aboutinstallation
environment
Depending on the signal type (NPN/PNP) specified by customers, different models of
control driver cards are supplied as being the standard for this product.
Aboutdescription
oftheproduct
Disclaimer
Signal input/output type
Driver card
NPN PNP
CB-016BN6
/HBS-202FN
CB-016BP6
/HBS-202FP
In this manual, CB-016BN6 and CB-106BP6 are described as CB-016, and
HBS-202FN and HBS-202FP are described as HBS-202. Each driver card is
described separately, when needed.
●
●
●

SOGUserManual
4
2.Proceduresfrominstallationtooperation
Some errors have been found
Prepare the 24V DC power supply, such as
DC power supply units.
Open the package, and check the model, specifications,
and voltage, etc.
Check accessories.
Advance preparation
Start using only after you have understood all the product´s functions,
safety information, and precautions.
Read this manual
Product check
Perform maintenance and inspection
based on corresponding parts.
Perform control (programming).
Control
Perform start-up inspection.
Start-up inspection
Run operation.
Install the SOG (this product).
Installation
Connect power and signal cables to the terminal block.
Perform settings of driver cards.
Connect to power supply units.
Wiring
No
Yes
Proceduresfrom
installationtooperation
P.13 〜
P.18 〜
P.21 〜
P.28 〜
P.34 〜
P.41 〜
P.42 〜

SOGUserManual
2.Proceduresfrominstallationtooperation
5
INDEX 1.
2.
3.
4.
5.
6.
7.
8
9.
Appendix
Introduction
Proceduresfrominstallationtooperation
Safetyprecautions

Advancepreparation
Productcheck
Structures
Installation/Wiring
7-1.Beforeinstallation
7-2.Externaldimensions
7-3.Installation
7-4.Wiring
7-5.Settingdrivercards
Control
8-1.I/Osettings
8-2.Teaching(initial)settings
8-3.Operationinthegatesection
8-4.Collisiondetectionfunction
8-5.Entrapmentdetectionfunction
8-6.Operationexamples

Operation
9-1.Start-upinspection
9-2.Beforeoperation
9-3.LampsandswitchesintheoperationBOX
9-4.Teaching(initial)settings
9-5.Basicoperationexamples
9-6.Safetyfunctions
Appendix1.Productspecifications
Appendix2.Labels
Appendix3.Residualrisklist/MAP
…… 2
…… 4
…… 6
……13
……17
……19
……21
……22
……23
……26
……28
……32
……34
……35
……35
……36
……37
……37
……38
……40
……41
……42
……42
……42
……43
……44
……45
……46
……50
……51
Safety precautions
Advance preparation
Product checkStructuresInstallation/WiringOperationAppendix Control

SOGUserManual
6
For parts names in sentences, refer to 6. Structures (P.19).
3.Safetyprecautions
Advance preparation
Product checkStructuresInstallation/WiringOperationAppendix Control Safety precautions

SOGUserManual
7
To prevent hazards to users and/or others, and/or damage to property in advance, the
important precautions to be followed securely are described below.
■The degree of hazard and/or damage that may result if a user disregards the
description and operates the product improperly is categorized as the following
symbols and explained below.
■The type of precautions is categorized as the following symbols and explained below.
WARNING This indicates a high possibility that severe injury or
even death may result.
CAUTION This indicates a high possibility that injury or only
property damage may result.｡
This symbol indicates a reminder you should pay attention
to.
This symbol indicates operations that are prohibited.
This symbol indicates forced operations that users should
always perform.
Dangerlevel
Symbolexplanation
3.Safetyprecautions
Advance preparation
Product checkStructuresInstallation/WiringOperationAppendix Control Safety precautions

SOGUserManual
8
WARNING
CAUTION
Do not use the product near places subject to explosive,
flammable gas, and/or corrosive atmosphere, and/or
combustible materials.
Failure to follow this could result in explosion, fire, electric shock and/or
injury.
When using the product in places where serious accidents
and/or damage may possibly occur, install backup and/or
fail-safe functions systematically.
Failure to follow this could result in the inability to control this product,
which could lead to serious accidents.
Do not apply heavy loads to this product, such as stepping
on it.
Failure to follow this could result in people falling and/or malfunction.
Make sure to connect a ground wire to this product.
Failure to follow this could result in electric shock if any malfunction or
leakage occurs.
Never remodel the product.
Failure to follow this could result in serious accidents. We assume no
responsibility for remodeled products.
Do not put water and/or oil on the product, and do not
transfer wet and/or oily totes.
Failure to follow this could result in electric shock, and/or malfunction.
Do not touch the product during operation.
Failure to follow this could result in hands getting caught and/or stuck.
3-1.
Generalprecautions
Do not apply strong impact and/or excessive force to the
product, such as hitting it with objects, or dropping it.
Do not use the product of which the appearance has become
deformed.
Failure to follow this could result in malfunction.
Stop operation when abnormal sound is heard during operation.
Failure to follow this could result in unexpected accidents.
Do not use in a way exceeding the range of the product specifications.
Failure to follow this could result in malfunction, fire, and/or injury.
Turn off the power supply to the product before moving, installing,
and/or wiring the product, and before performing maintenance and
inspection (excluding cases when the power is to remain turned on).
Working while the power is on could result in unexpected accidents.
3.Safetyprecautions
Advance preparation
Product checkStructuresInstallation/WiringOperationAppendix Control Safety precautions

SOGUserManual
9
WARNING
CAUTION
Do not turn on/off relays and/or contactors near power
cables, signal cables, and/or driver cards.
Failure to follow this could result in malfunction due to noise generation.
LED or Pull-up/Pull-down circuits implemented in the output
circuit of control devices could result in unexpected
operation.
Carefully check the output circuit.
Turn ON the power in order of external control devices, and
then this product.
Turn OFF the power in order of this product, and then
external control devices.
Turning ON/OFF the power in the wrong order could result in malfunction.
Do not touch the product when it has just stopped operation.
Failure to follow this could result in burns.
Do not forcibly rotate rollers in their stopped state with
external force.
Failure to follow this could result in damage to driver cards, and/or their
lifetime to be significantly shortened.
When disposing of the product, make consigning contracts
with licensed industrial waste disposers, and consign the
disposal to them.
Have the appropriate number of persons assist when
carrying and/or installing the product.
When moving the product, be sure to use carrying
equipment, such as a transport dolly, pallet truck, and forklift.
Using only manpower could result in unexpected accidents.
Transporting or moving the product with unbalanced load could result in
accidents if the product falls.
Put the forks of a forklift and pallet truck into the product from
the side, by placing its center between the forks.
3-1.
Generalprecautions
3-2.
Precautionson
installation
3.Safetyprecautions
Advance preparation
Product checkStructuresInstallation/WiringOperationAppendix Control Safety precautions

SOGUserManual
10
WARNING
CAUTION
Do not remove the packing band wrapped around the
product until installation is complete.
When moving the product, secure using the packing band,
etc., to prevent the gate section from popping out.
When hoisting this product, never enter the area under the
suspended load. When hoisting, use appropriate hoisting
equipment, and pay special attention to prevent the balance
of the suspended load from being lost and/or falling.
Also, have only qualified workers conduct the operation.
When handling, wear protective equipment, such as gloves.
Failure to follow this could result in hands getting injured by metal parts.
Failure to follow this could result in accidents and/or malfunction if the
gate section pops out.
Failure to follow this could result in accidents if the product falls.
Failure to follow this could result in injury, accidents, and/or damage due
to load collapse.
3-2.
Precautionson
installation
3.Safetyprecautions
If necessary warning/caution labels become hidden after
installation, affix again on places where they can be seen.
Do not lift this product with goods loaded.
Advance preparation
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11
3.Safetyprecautions
SOGUserManual
Turn off the power before carrying out wiring work on the
terminal blocks.
Failure to follow this could result in electric shock, malfunction, and/or
accidents due to unexpected operation.
Perform wiring so that cables securely come into contact with
the terminal blocks.
Barb lines from the cable core could result in heat generation and/or fire
due to changes of contact resistance, and/or short circuit with the
adjacent contact.
3-3.
Precautionsonwiring
Do not forcibly bend and/or pull cables.
Do not put heavy materials on cables, or do not get them
stuck between cables.
Failure to follow this could result in fire and/or electric shock due to cable
damage.
Wear protective equipment, such as gloves.
When you need to get your hands close to the parts where there is a risk
of them getting caught, do not wear gloves, and take appropriate
measures to prevent parts of clothes, such as sleeves, from getting
caught.
Do not unplug power and/or signal cables during operation.
Do not run/stop this product using the power supply.
Failure to follow this could result in malfunction.
In the event that any abnormalities occur, for example, if
abnormal noise is heard from the product, the temperature
becomes high, or electric leakage occurs, turn off the power
immediately.
Failure to follow this could result in unexpected injury.
Do not forcibly move totes when they are placed on rollers.
Failure to follow this could result in damage and/or malfunction.
Make sure to perform the start-up inspection before starting
operation.
3-4.
Precautionsrelatedto
operation
CAUTION
CAUTION
Advance preparation
Product checkStructuresInstallation/WiringOperationAppendix Control Safety precautions

12
CAUTION
3.Safetyprecautions
At the time of maintenance and inspection, post warning
labels so as to prevent unauthorized persons from turning on
the power.
For maintenance and inspection, wear protective equipment,
such as gloves.
Failure to follow this could result in hands getting injured by metal parts.
When you need to get your hands close to the parts where there is a risk
of them getting caught, do not wear gloves, and take appropriate
measures to prevent parts of clothes, such as sleeves, from getting
caught.
Do not disassemble sections and/or parts other than those
specified.
Failure to follow this could result in malfunction and/or unexpected
accidents.
Make sure to prepare maintenance parts designated by
ITOH DENKI.
Using parts other than those designated by us could result in
malfunction.
Failure to follow this could result in unexpected accidents.
Prevent other devices around the product from operating.
Other devices incorporated in the system, such as conveyor lines, could
result in unexpected accidents, since totes may start to be transferred
from upstream when starting the unit.
Secure the working space for maintenance around this
product.
Working in the forced position could result in unexpected accidents.
If any abnormalities are found, do not use this product until
the causes have been eliminated completely.
Have specialists (or people who have sufficiently acquired
skills) perform maintenance and inspection under
instructions by management supervisors.
Using this product with unattended abnormalities could result in not only
damage to the devices, but also unexpected accidents.
Perform maintenance and inspection in a “Pollution Degree
2” environment, as defined in IEC60664-1.
When disassembling the product, make sure to fully
understand the maintenance and inspection contents before
working.
3-5.
Precautionsonstart-up
inspection/maintenance
andinspection
SOGUserManual
WARNING
Advance preparation
Product checkStructuresInstallation/WiringOperationAppendix Control Safety precautions

13
4.Advancepreparation
SOGUserManual
Advance preparation
Product checkStructuresInstallation/WiringOperationAppendix Control Safety precautions

14 SOGUserManual
4.Advancepreparation
Before introducing this product prepare the following devices separately.
Power supply equipment to supply 24 VDC to this product
①24V DC power supply
●Switching power supply (24V DC/10A, 240W)
●24V DC battery
Referenceofwiring
Itemstobeprepared
bycustomers
■The safety circuit includes the emergency stop equipment and magnet
contactor.
■As for the sensor input, and input/output signals of controllers, adopt the
number of inputs/outputs based on customers’ operation. (Details ⇒P.28)
■A switching power supply is recommended as the DC power supply (24V DC±10%)
for the driver card.
■Use a stabilized power supply that has an adequate capacity of 24V DC and 10 A
or higher and does not fluctuate due to load variation.
■If the power supply capacity is less than the rated power of this product, it may
result in malfunction and/or damage due to the supply voltage drop. Be sure to use
a power supply with a capacity larger than the rated power of this product.
■For the power supply unit, use an isolation type switching power supply compliant
with the safety standard (IEC62368-1). Do not use a non-isolation type power
supply for safety reasons, since it may not conform to the radiation noise
regulations.
■A transformer type power supply cannot be used.
■Secure a voltage of 24V DC±10% at the power supply terminal of a driver card.
■The power supply should not activate protection with peak current 20 A, 1 ms or
below.
24V DC
power unit
PLC, etc.
Grounding
Safety circuit
Breaker
Breaker
AC power supply
Advance preparation
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15 SOGUserManual
4.Advancepreparation
③Wiringmaterials Necessary for wiring of power and signal cables to the terminal blocks.
Necessary to fix this product. Prepare four M12 anchor bolts in advance.
Install the emergency stop equipment on the side of the 24V DC power unit
to which the power is supplied.
This product does not include the emergency stop equipment.
Customers must make sure to install it.
⑤Emergencystop
equipment
④Anchorbolt
Regarding equipment where this product is installed, check that a breaker with appropriate
capacity for AC input specifications of the 24V DC power supply unit has been installed. If
abnormal operation should occur, protection through the breaker could be effective.
When using an earth leakage breaker, select one that is “inverter corresponding”. Some
inverter non-corresponding earth leakage breakers could result in malfunction, since they
may recognize high-frequency components of the switching power supply as leakage.
When the 24V DC power supply unit has been installed, check that the breaker and safety
circuit can work properly. Perform operation following the trial operation after checking
them.
① Input to the 24V DC power supply unit (AC power) is securely turned ON/OFF when
turning ON/OFF the breaker.
② This product input (24V DC) is securely turned OFF/ON when turning ON/OFF the
safety circuit.
⑤-1 Checkingthebreaker
⑤-2Operationcheck
terminal block 1
terminal block 2/
terminal block 3
Wire diameter: 0.08 to 1.5 mm2 (AWG: 28 to 16)
Flexible twisted wires
Compatible crimp terminals 1.25ｰ3／2ｰ3
■To select the current capacity of wiring materials, secure a high safety margin
based on the current value in the equipment to be used.
■Longer wiring between the power supply unit and this product could cause the
voltage drop, resulting in malfunction and/or damage.
This product
Emergency stop
equipment
Breaker
24V DC
power supply
unit
Safety circuit
Devices to control this product, such as PLCs
②Controldevices
AC power
supply
PE
Advance preparation
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16 SOGUserManual
4.Advancepreparation
When overcurrent protection devices need to be installed to the 24V DC power supply unit,
some power supplies that need to conform to the safety standards (UL60950-1, etc.) require
installation of the specified overcurrent protection device based on their specifications. In
such cases, make sure to install the specified overcurrent protection device as described in
the figure below. When overcurrent protection devices are not required in specifications of the
24V DC power supply unit, they do not need to be installed.
⑥ Aboutthewiringmethod
⑥-1 Whenovercurrent
protectiondevices
arerequired
In the event that a failure occurs, such as overload or abnormal temperature, this product will
transmit the I/O signal of failure generation to PLC devices, as well as stopping product opera-
tion. However, the product does not have the power shutdown function. Accordingly, if the
product’s power needs to be shut down in the event of a failure, as described in SW1 of the
figure below, add the power shutdown circuit using a PLC.
⑥-2
Shutdowncontact
SW1
I/Osignal
24VDC
powersupplyunit
Factory
ACpower
Safetycircuit
Overcurrent
protection
(OvervoltageCategory-2)
(OvervoltageCategory-2)
ThisproductBreaker Breaker
Factory
ACpower
Safetycircuit
Thisproduct
Breaker Breaker
PLC
Power
Addingthepower
shutdowncircuitof
thisproductinthe
eventofafailure
Advance preparation
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17 SOGUserManual
5.Productcheck
Advance preparation
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18
SERIALNo.
ITOHDENKICO.,LTD
MADEINJAPAN
SOG2  −  F60  −  W050  −  H070  −  RG  −  CN
PAYLOAD:max kg
RATEDINPUT:DC24V,A
30
5.4
SLIDEOPENGATEMODULE
SOGUserManual
5.Productcheck
Checkingthemodel After unpack, check that the product model is what you ordered.
Checkingappearance ①Check that the main unit is free from any abnormalities, such as traces of scratches,
dents, dirt, and/or corrosion (rust).
②Check that there is no omission and/or looseness of screws.
〈Product label details〉
Model
Ifanyabnormalitiesarefound,contactthesupplierimmediately.
Advance preparation
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19 SOGUserManual
6.Structures
Advance preparation
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20 SOGUserManual
SERIALNo.
ITOHDENKICO.,LTD
MADEINJAPAN
SOG2  −  F60  −  W050  −  H070  −  RG  −  CN 
PAYLOAD:max kg
RATEDINPUT:DC24V,A
30
5.4
SLIDEOPENGATEMODULE
Model
6.Structures
SOG2
-
F 60
-
W050
-
H070
-
RG
-
□□
Productdesignation
Structures
Productlabel
Nominal speed
Term
The speed on the transfer surface (m/min), and the nominal speed with a
nice round value for convenience. Values differ from the actual speed.
⑤ The input/output signal
types of the driver, the
base zone sensor, and
the gate zone sensor
①Nominal speed
・N …NPN
・P …PNP
④Driver card type
・C …CB-016B×2,
HBS-202F
・E …IB-E05B,
HBS-202F
（Network communication control type）
・17 …17m/min（Low speed type）
・60 …60m/min（Standard type）
・040 …BF Length 415mm
・050 …BF Length 515mm
・060 …BF Length 615mm
・070 …BF Length 715mm
・080 …BF Length 815mm ・060 …
Transfer surface 600 mm (adjustment range 600 to 650 mm)
・070 …
Transfer surface 700 mm (adjustment range 700 to 799 mm)
・080 …
Transfer surface 800 mm (adjustment range 800 to 899 mm)
・090 …
Transfer surface 900 mm (adjustment range 900 to 999 mm)
・100 …
Transfer surface 1000 mm (adjustment range 1000 to 1099 mm)
②Transfer width（W）
Productlabel
(ontheotherside)
③Transfer surface height（H）
Controller
(ontheotherside)
SlideMDR
（foropening/closing
thegate）
Manualunlockingdevice
Auxiliarywheel
Gatesectionzonesensor
MDRforgatesectionconveyor
OperationBOX
OperationBOX
Basesectionzonesensor
Basesection
Gatesection
45
Forhowtooperate,referto9.Operation.
Lamp
(Green)
Lamp
(Yellow)
SW
(White)
SW
(Green)
IlluminatedSW
(Blue)
STATUSERROR
MODE
※Thislayoutisviewedfromthedrivebeltside.
Thelayoutisoppositewhenviewedfromthecontrollerside.
MDRforbasesection
conveyor
Advance preparation
Product checkStructuresInstallation/WiringOperationAppendix Control Safety precautions