Itowa GOLD User manual

GOLD
QUICK GUIDE
MAGRGOLDGB-REV.3-16/02/05 - M.E.C.
Approved by Engineering Manager: J. Varela. 1
QUICK GUIDE
SYNTHESIZED SET

GOLD
QUICK GUIDE
MAGRGOLDGB-REV.3-16/02/05 - M.E.C.
Approved by Engineering Manager: J. Varela.
2
DESCRIPTION OF THE SET
1.1. RECEIVER
POSITION OF THE HOLES FOR FIXATION

GOLD
QUICK GUIDE
MAGRGOLDGB-REV.3-16/02/05 - M.E.C.
Approved by Engineering Manager: J. Varela. 3
1.1.1. CONFIGURATION OF THE RECEIVER
A (Pos. OFF)
ZERO
The Zero Point. relay is activated when any command is
activated.
A
UXILIARY
A
uxiliary relay enabled.
A (Pos. ON)
2nd INDEPENDENT SPEEDS
Changes the common second speeds configuration to
independent (Fig. 2). Options C and D are not available in
this mode.
D
C
B
A
D
C
B
A
B (Pos. ON)
A
NTAGONIC
When two opposite commands are pressed at the same time,
the relays involved will be automatically deactivated.
.
D (Pos. ON)
2nd INDEPENDENT SPEEDS (ONLY HOISTING)
Changes the configuration of the second speeds configuration
from common relays to independent. (Fig. 3). The minidip
A
should be in the OFF position to allow this configuration.
D
C
B
A
C (Pos. OFF)
A
UXILIARY
C (Pos. ON)
BISTABLE AUXILIARY BUTTON
Whenever the Auxiliary button is pressed, it switches the relay
status. The minidip A should be in the OFF position for this
configuration to be available.
D
C
B
A

GOLD
QUICK GUIDE
MAGRGOLDGB-REV.3-16/02/05 - M.E.C.
Approved by Engineering Manager: J. Varela.
4
1.1.2. RELAY OUTPUTS
Fig. 1. Configuration of 2nd Common Speeds
AUXILIARY
RELAIS RELAIS HORN
RAISE
START
RELAIS 12
RELAIS 11
RELAIS 10
RELAIS 9
RELAIS 8
RELAIS 7
RELAIS 6
RELAIS 5
RELAIS 4
RELAIS 3
RELAIS 2
RELAIS 1
STOPSTOP
15 16
LOWER
TROLLEY LEFT
TROLLEY RIGHT
CRANE FORWARDS
2nd SPEED HOISTING
2nd SPEED TROLLEY
2nd SPEED CRANE
CRANE BACKWARDS
ZERO POINT
Va000839
D
C
B
A

GOLD
QUICK GUIDE
MAGRGOLDGB-REV.3-16/02/05 - M.E.C.
Approved by Engineering Manager: J. Varela. 5
Fig. 2. Configuration of 2nd independent speeds
RELAIS RELAIS HORN
2nd SPEED LOWER
2nd SPEED TROLLEY LEFT
2nd SPEED CRANE BACKWARDS
LOWER
TROLLEY LEFT
TROLLEY RIGHT
CRANE FORWARDS
2nd SPEED RAISE
2nd SPEED TROLLEY RIGHT
2nd SPEED CRANE FORWARDS
CRANE BACKWARDS
Va000840
START
RELAIS 12
RELAIS 11
RELAIS 10
RELAIS 9
RELAIS 8
RELAIS 7
RELAIS 6
RELAIS 5
RELAIS 4
RELAIS 3
RELAIS 2
RELAIS 1
STOPSTOP
15 16
RAISE
D
C
B
A

GOLD
QUICK GUIDE
MAGRGOLDGB-REV.3-16/02/05 - M.E.C.
Approved by Engineering Manager: J. Varela.
6
Fig. 3. Configuration of independent second speeds
only in hoisting speeds
START
RELAIS 12
RELAIS 11
RELAIS 10
RELAIS 9
RELAIS 8
RELAIS 7
RELAIS 6
RELAIS 5
RELAIS 4
RELAIS 3
RELAIS 2
RELAIS 1
STOPSTOP
15 16
AUXILIARY
RAISE
LOWER
TROLLEY LEFT
TROLLEY RIGHT
CRANE FORWARDS
2nd SPEED RAISE
2nd SPEED TROLLEY
2nd SPEED CRANE
CRANE BACKWARDS
ZERO POINT
Va000841
RELAIS RELAIS HORN
2nd SPEED LOWER
D
C
B
A

GOLD
QUICK GUIDE
MAGRGOLDGB-REV.3-16/02/05 - M.E.C.
Approved by Engineering Manager: J. Varela. 7
1.1.3. MESSAGES OF THE RECEIVER
• NORMAL OPERATION
• RECORDING THE KEY
When switched on, all the leds,
except the supply led, flash for a
few seconds
RUN FAILURE
RELAY POWER
OK Rx OK
FUNCIONANDO
RELE
FALLO ALIMENT.
OK
Rx OK
RUN FAILURE
RELAY POWER
OK Rx OK
FUNCIONANDO
RELE
FALLO ALIMENT.
OK
Rx OK
Signal reception OK
RUN FAILURE
RELAY POWER
OK Rx OK
FUNCIONANDO
RELE
FALLO ALIMENT.
OK
Rx OK
The leds flash when the key is
inserted
RUN FAILURE
RELAY POWER
OK Rx OK
FUNCIONANDO
RELE
FALLO ALIMENT.
OK
Rx OK
Recording OK.
Recording NOT OK
RUN FAILURE
RELAY POWER
OK Rx OK
FUNCIONANDO
RELE
FALLO ALIMENT.
OK
Rx OK
RUN FAILURE
RELAY POWER
OK Rx OK
FUNCIONANDO
RELE
FALLO ALIMENT.
OK
Rx OK
Display when the key is removed

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QUICK GUIDE
MAGRGOLDGB-REV.3-16/02/05 - M.E.C.
Approved by Engineering Manager: J. Varela.
8
• CHANGING THE FREQUENCY
• ANOMALIES
RUN FAILURE
RELAY POWER
OK Rx OK
FUNCIONANDO
RELE
FALLO ALIMENT.
OK
Rx OK
If this message continues afte
r
switching on the power supply, it
means that there is a FAULT IN
THE E2PROM of the controller.
Contact the authorised technical
service.
RUN FAILURE
RELAY POWER
OK Rx OK
FUNCIONANDO
RELE
FALLO ALIMENT.
OK
Rx OK
FAULT IN THE DRIVERS.
Contact the authorised technical
service
RUN FAILURE
RELAY POWER
OK Rx OK
FUNCIONANDO
RELE
FALLO ALIMENT.
OK
Rx OK
FAULT IN THE STOP RELAYS.
Contact the authorised technical
service.
RUN FAILURE
RELAY POWER
OK Rx OK
FUNCIONANDO
RELE
FALLO ALIMENT.
OK
Rx OK
Receiver on stand-by fo
r
frequency change
RUN FAILURE
RELAY POWER
OK Rx OK
FUNCIONANDO
RELE
FALLO ALIMENT.
OK
Rx OK
Frequency change OK
RUN FAILURE
RELAY POWER
OK Rx OK
FUNCIONANDO
RELE
FALLO ALIMENT.
OK
Rx OK
POWER SUPPLY FAULT
RUN FAILURE
RELAY POWER
OK Rx OK
FUNCIONANDO
RELE
FALLO ALIMENT.
OK
Rx OK
NO RECEPTION SIGNAL, Keep
the button pressed for a
maximum of 20 seconds
Parpadeo
Encendido
Apagado
Flash
On
Off

GOLD
QUICK GUIDE
MAGRGOLDGB-REV.3-16/02/05 - M.E.C.
Approved by Engineering Manager: J. Varela. 9
1.1.4. RECORDING THE KEY FROM THE RECEIVER
To match the transmitter and the receiver, the key is removed from the
transmitter and is inserted in the slot of the receiver controller next to the
minidips. Depending on how the key is recorded, the corresponding message
will appear (see section Receiver Messages). This will mean that the
transmitter has the same set code and channel as the receiver. When
recording the key, the frequency change mode will be set in automatic.
Fig. 4: Recording the key

GOLD
QUICK GUIDE
MAGRGOLDGB-REV.3-16/02/05 - M.E.C.
Approved by Engineering Manager: J. Varela.
10
1.2. TRANSMITTER
1.2.1. OPERATION SEQUENCE
With the battery and key inserted:
1. Unlock the E-STOP
2. Press the start button
ATTENTION!: IF THE BATTERY OR KEY HAS BEEN REMOVED, THE
STOP BUTTON MUST BE PRESSED AND RELEASED IN
ORDER TO ACTIVATE THE SET.
If it has not been done, the led will flash quickly.
If the led continues flashing after pressing the start button, having locked and
released the e-stop, it means that there is a short-circuited pushbutton or the
key is incorrectly recorded.
Fig. 5. Transmitter

GOLD
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MAGRGOLDGB-REV.3-16/02/05 - M.E.C.
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1.2.2. TRANSMITTER CONFIGURATION
With the battery inserted:
• CHANGE OF AUTOMATIC DISCONNECTION TIME OF THE
EMERGENCY STOP
1. With the emergency stop locked, insert the key and press RAISE
and CRANE NORTH buttons at the same time and keep them
pressed.
2. Then press the corresponding button to the value you wish to
programme:
• FUNCTIONS SWAP
1. With the emergency stop locked, insert the key and press the three
functions under START at the same time and keep them pressed.
2. Then press the function you wish to reverse (one of the 3 functions
under AUXILIARY).
Repeat the operation for each of the functions you wish to swap.
ATTENTION!: THE OPTIONS CONFIGURED IN THE PREVIOUS POINTS
WILL BE DELETED ON REPROGRAMMING THE KEY IN
THE RECEIVER.
TIME IN SECONDS
AUXILIARY 92
LOWER 180
TROLLEY RIGHT 360
CRANE SOUTH Continuous transmission

GOLD
QUICK GUIDE
MAGRGOLDGB-REV.3-16/02/05 - M.E.C.
Approved by Engineering Manager: J. Varela.
12
1.2.3. TRANSMITTER MESSAGES
LED INFORMATION
1 flash every 8 sec. Control in stand-by. Stop button is released, but
the START button is off.
On Transmission mode OK
Battery OK
1 sec. on
1 sec. off
DURING TRANSMISSION
Low battery (it does not work with the set on
stand-by).
0.25 sec. on
1.75 sec. off
DURING TRANSMISSION
Battery run out
Quick flashing Incorrect Operation Sequence
Fault in E2PROM
1 slow flash
1 quick flash
Frequency change mode activated
Off
Transmitter without key
Flat battery
Stop button is pressed

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QUICK GUIDE
MAGRGOLDGB-REV.3-16/02/05 - M.E.C.
13
CHANGING THE FREQUENCY
1.3. CHANGING THE FREQUENCY CHANGE MODE
a) Remove the key (the E-STOP should be unlocked)
b) Press the ON and UNIT button at the same time and keep them
pressed.
c) Insert the key
d) The led will indicate the current frequency change mode
e) Press the Emergency Stop.
To change the frequency change mode, repeat the process as many times as
necessary until the required mode is selected.
Disabled Mode 1 flash
Manual Mode 2 flashes
Automatic Mode 3 flashes

GOLD
QUICK GUIDE
MAGRGOLDGB-REV.3-16/02/05 - M.E.C.
14
ATTENTION!: WHEN USING THE SET FOR FIRST TIME OR WHEN
PROGRAMMING THE KEY, BEAR IN MIND THAT IT
ALWAYS LEAVES THE EQUIPMENT IN AUTOMATIC
FREQUENCY CHANGE MODE.
1.4. FREQUENCY CHANGE MODES
1.4.1. DISABLED
The frequency cannot be changed in this mode.
1.4.2. MANUAL
a) Press START and keep it pressed, lock the E-STOP.
b) The led will indicate that the manual frequency mode is activated
with one long flash and one short flash.
c) Enter the required channel number using the UNITS and TENS
pushbuttons, as indicated in the previous figure.
d) Press VALIDATE to store the selected channel or START to cancel
the operation.
ATTENTION!: IF YOU DO NOT ENTER A CHANNEL WITHIN
APPROXIMATELY ONE MINUTE, THE SET EXITS THE
FREQUENCY CHANGE MODE.
IF YOU PRESS VALIDATE WITHOUT ENTER A CHANNEL
NUMBER, CHANNEL 1 WILL BE SELECTED
AUTOMATICALLY.

GOLD
QUICK GUIDE
MAGRGOLDGB-REV.3-16/02/05 - M.E.C.
15
1.4.3. AUTOMATIC
a) Press START and keep it pressed, lock the E-STOP.
b) The set will automatically change to another channel.
ATTENTION!: IF THE SET DOES NOT START UP AFTER CHANGING A
FREQUENCY, KEEP THE START BUTTON PRESSED UNTIL
THE RELAYS ARE ACTIVATED (MAX. 20 SECONDS).
THE SET WILL NOT ENTER THE FREQUENCY CHANGE
MODE WITH A COMMAND ACTIVATED (EXCEPT THE HORN
OR AUXILIARY) OR LOW BATTERY.

GOLD
QUICK GUIDE
MAGRGOLDGB-REV.3-16/02/05 - M.E.C.
16
1.5. TABLE OF FREQUENCIES
Channel Frequen. Channel Frequen. Channel Frequen. Channel Frequen.
1 868.000 23 868.550 45 869.100 67 869.650
2 868.025 24 868.575 46 869.125 68 869.675
3 868.050 25 868.600 47 869.150 69 869.700
4 868.075 26 868.625 48 869.175 70 869.725
5 868.100 27 868.650 49 869.200 71 869.750
6 868.125 28 868.675 50 869.225 72 869.775
7 868.150 29 868.700 51 869.250 73 869.800
8 868.175 30 868.725 52 869.275 74 869.825
9 868.200 31 868.750 53 869.300 75 869.850
10 868.225 32 868.775 54 869.325 76 869.875
11 868.250 33 868.800 55 869.350 77 869.900
12 868.275 34 868.825 56 869.375 78 869.925
13 868.300 35 868.850 57 869.400 79 869.950
14 869.325 36 868.875 58 869.425 80 869.975
15 868.350 37 868.900 59 869.450 81 870.000
16 868.375 38 868.925 60 869.475
17 868.400 39 868.950 61 869.500
18 868.425 40 868.975 62 869.525
19 868.450 41 869.000 63 869.550
20 868.475 42 869.025 64 869.575
21 868.500 43 869.050 65 869.600
22 868.525 44 869.075 66 869.625

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QUICK GUIDE
17
CHARGER
1.6. MESSAGES OF THE CHARGER
Va000782
Fig. 6. Charger
LED INFORMATION
Off No connection to the transmitter
or to the power supply.
Charging finished
On Normal charge
Flashing
Incorrect charge:
Battery in bad condition
Unnormal temperature conditions
Pre-charging status

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