Itsumi BT-100 User manual

INSTRUCTION MANUAL
MODEL： BT-100
SINGLE BUCK BODYAND SLEEVER
SERIAL NUMBER ：
PURCHASED DATE：
ITSUMI SEISAKUSHO CO., LTD. SAITAMA JAPAN
TITLE: INSTRUCTION MANUAL
DWG.NO. TOR－060404
REV. 04/20//2006

CONTENTS
●SAFETY INSTUCTIONS A-1～A-4
●INSTALLATION OF THE MACHINE B-1～B-4
●PERIODICCHECK C-1～C-2
●FUNCTIONS OF SECTIONS D-1～D-5
●HOW TO OPERATE E-1～E-6
●MAINTENANCEANDSERVICE F-1～F-12
●SPECIFICATIONS OF THE MACHINE G-1～G-6
●TROUBLE SHOOTING AND COUNTERMEASURES H-1～H-4

SAFETY INSTRUCTIONS
PREFACE
This Instruction Manual states the way how to use the Machine correctly, the cares to be taken in using the
Machine, and so on. In order for you to fully make use of the performance of the Machine and use it safely,
please read through this Instruction Manual to its end before using the Machine. After having read it, please
do not forget to keep this Instruction Manual so that you can utilize it right away in case you need it.
INDICATIONS OF RISKS
In order for you to use the Machine safely and in the right way and to prevent any injury from occurring to the
Machine attendants and any other persons as well as any property, this Instruction Manual has the indications of
risks. Kinds of such indications and their meanings are as follows:
WARNING
A WARNING is used to indicate instructions necessary to
cause any injury to human body and life if ignore this
indication and/or incorrect operation.
CAUTION
A CAUTION is used to indicate instructions necessary
to cause any injury to human body and life if ignore this
indication and/or incorrect operation.
NOTE
A NOTE is used to indicate proper operating methods
and inspection points if ignore this indication to cause
any injury to human body and/or physical damage.
A-1

SAFETY INSTRUCTIONS
WARNING
DON’T BE TRAPPED
When the machine begins to operate, do not move your hand,
face, or other parts of the body within the moving space of the
iron and/or the machine.
●You may get suppressed, bruised, or burned.
WARNING
BE CAREFUL WITH HIGH-TEMPERATURE PARTS
Steam pipes, steam hoses, and iron get extremely hot. Never
touch these parts with your hand.
●This could cause burns.
WARNING
Nobody is allowed to operate or service this machine other than
those who first read and understand this instruction manual.
WARNING
TURN THE POWER OFF BEFORE INSPECTION
When replacing covers, doing inspection/maintenance work, or
cleaning the unit, be sure to turn the power switch off so the
machine would not operate while you work.
●This could cause an accident and/or an electric shock.
WARNING
SECURE A GROUND CONTACT
After setting up the machine or moving it, be sure to secure a
ground connection.
●Electric leakage and charges of static electricity could cause an
electric shock or natural fire.
A-2

WARNING
STOP IMMEDIATELY IF THE MACHINE
DAMAGES A SHIRT
While using the unit properly and correctly, if any damage is
found on the shirt being pressed, stop the operation immediately
and find the cause.
●This minimizes the damage.
WARNING
DO NOT REORGANIZE OF THE MACHINE
We are surely recommended to prohibit reorganize of the
machines specification changes and removal of the warning
label etc.
●May cause of unexpected accident.
WARNING
PAY ATTENTION TO THE INSTALLATION
LOCATION OF THE MACHINE
Make sure to install the machine in a room where there is no
influence from weather and to keep it free from water and steam.
●Improper installation may cause damage to the machine and an
electric shock due to a short circuit.
WARNING
INSPECT STEAM LEAKS
Please inspect loose steam piping and steam leaks carefully.
●If steam leaks remain untouched, steam may be discharged and
cause burns.
CAUTION
CLEAN AIR-FILTER AND LINTO COVER
Prior to start work please clean and get rid of the drain filter for
the air and be accumulated in the oil mist separator as drain and
the oil are daily. Lint covers for the hot air blowing fan motor is
also.
●It is cause to be inferior the quality of the air parts and drying
condition if accumulated drain and the dust.
A-3

CAUTION
EXECUTE THE REGULAR CHECK
We are surely recommended execute the regular inspection more
than once per year for confirm the performance and activates
safely of the machine. Also please execute to replace the
consumption articles when limit the life time has come.
CAUTION
CONSUMPTION ARTICLES ARE MUST BE USE GENUINE
PARTS
We surely recommends to use our genuine parts when replace
each kind of pad or cover.
●In case to use except our genuine replace parts, it could not
well enough perform to activation than original piece.
A-4

INSTALLATION OF THE MACHINE
INSTALLATION OF THE MACHINE
Place the Machine on a proper level surface. It is a great impact on the action and life time of
the Machine whether it is ensured to be leveled.
For a place where the Machine is positioned, choose a secure floor that can withstand it’s
weight.
Secure space around the Machine so that the maintenance work will be done without
difficulty (More than 80cm is necessary).
For set up, more than 2 anchor bolts are needed to prevent fall.
Secure the space to see the name plate for confirm the type and serial numbers for repair the
machine etc.
STEAM PIPING WORK
For use in steam piping, use steel pipes for pressure of 1/2in. or greater.
Make the whole piping slightly down to the ground so it’s not to cause of any stagnant drain
water.
Regulate the pressure of steam entering to the Machine between 0.5 and 0.65MPa.
Install valve and strainer to the steam inlet side of the Machine.
Install the trap where steam outlet side of the machine.
WARNING
Reduce pressure up to 0.65MPa or lower which steam is
supplied to the machine.
●Suspect to damage steam iron and presser vessel.
ＳＴＥＡＭ ＩＮＬＥＴ
ＳＴＥＡＭ ＯＵＴＬＥＴ
ＰＲＥＳＳＵＲＥ ＧＡＵＧＥ ＲＥＧＵＬＡＴＯＲ
ＶＡＬＶＥ
ＵＮＩＯＮ
ＳＴＲＩＮＥＲ
ＳＴＥＡＭ ＴＲＡＰ
ＣＨＥＣＫ ＶＡＬＶＥ
ＵＮＩＯＮ
B-1

ELECTRIC WORK
Power source is 3-phase, 200V, 30amps, 50/ 60Hz. It has 4 lines, one of which is ground wire
(green co lour).
When fitting a suitable plug to the AC line cord, it is essential that it contains an
earth/ground contact and that must be connected. Earth wire into the ground without fail.
Keep electric wiring part at least 15cm from steam pipe due to escape the heat.
Make sure that the turning direction of blower motor is same direction of below drawing that
the turning direction is anti counter clockwise from the front view.
WARNING
Install the short circuit breaker where the side of power source
of the machine due to prevent the trouble and electric shock.
●Recommend short circuit breaker: 30A
●Regular electric current: 30mA
●Power source: 3-phase, 200-220V, 60Hz
WARNING
ENFORCE THE CONTACT EARTH WIRE INTO THE
GROUND
In case of the earth wire has not been adopt, can not have the
place to escape the abnormal electricity and/or static electricity
and it may cause of the risk of electric shock. Also, the high risk
for the incorrect activation of the machine if affect by the
thunderbolt struck. And it may cause if the serious fire explosion
accident.
Direction of Rotation
B-2

AIR PLUMBING
This machine will be needed to work that the power is more than 1 horse power (0.75 Kw)
compressor. Please use it well enough power even if the power is more than 1 horse power if
it’s to operate complex of the machine at the same time.
Please use the inner size of the pipe is bigger than 8mm for the air plumbing in case if it’s use
under 8mm it may result of reduce the pressure momentary and influence the function of the
machine incorrectly and finish condition as well.
Standard pressure of the main air regulator will be 0.5MPa if reducing the pressure during
the service it may cause of the shortage of the air supply so check the following cause.
・Capacity shortage of the compressor
・Shortage of the hose.
・Operating the complex of the machine at the same time.
・Leak the air and shut the air valve.
Set the valve as for the inlet side to able to shut the air when periodic maintenance.
We are surely recommended to have space approximately plumbing distance 10m between
compressor and the machine. Pressed air has been cool and easy to remove the moisture by
the filter.
CAUTION
CONTROL THE COMPRESSOR
Moisture and oil and impurities are makes the air filter being
short life and affects bad influence of the air parts so keep the
compressor in good condition for use long.
B-3

TRIAL OPERATION OF THE MACHINE
After install the machine, upon confirm connect for the steam, electricity and the air activate trial
operation.
1. Open the machine
・ Get rid of the vinyl cover and lapping paper.
・ Get rid of the rectangular timber where fixed the back iron for the body press and left arm.
・ Remove the foot switch to the easy operation at the front part of the machine.
2. SET THE COVER FOR LEFT EDGE OF THE MACHINE.
that the pressure level should be 0.5MPa.
・
peration of the electro-magnetic
4. R
・ eep press stop button more than 2 seconds,
int as regulated turn.
5. O
・move the lapping paper covered on the dummy.
lar timber for fix the collar cramp.
・onnect the breaker for the factory.
e machine when you turn on the power switch of the machine.
Open the steam valve for supply the steam for the machine.
m leakage from the steam circuit.
According to the operating process later on, activate the machines function.
ss w/o shirt when you finish actual shirt.
3. RELEASE THE LOCK CONCERNING THE AIR.
・ Supply the air for the machine and make sure
Status of the body press iron is closed by
manual o
４ＫＢ３１０
valve for body press. For release the body
press iron, remove the manual switch of the
electro-magnetic valve for press from
condition of 「ON」to 「OFF」. Normally it
is available to work 「OFF」status.
ETURN TO THE ORIGIN POINT.
K
each device will move to the origin po
pen the dummy
Re
・ Remove rectangu
6. Connect the power supply
C
・ Check the indication on th
7. Steam Supply
・
・ Check the stea
8. TRIAL OPERATION OF THE MACHINE.
・
・It is necessary to activate 4 or 5 times trial pre
B-4