ITW Simco-Ion S165S User manual

5200767 Rev. F
SM Shockless Static Neutralizing Bars
INSTALLATION AND OPERATING INSTRUCTIONS
SM Shockless Static Neutralizing
Bars with S165S & S265S
Power Supplies

i5200767 Rev. F
SM Shockless Static Neutralizing Bars
TABLE OF CONTENTS
1. SAFETY WARNINGS......................................................................................................................1
2. DESCRIPTION..............................................................................................................................1
Receipt of Equipment............................................................................................................2
Return Shipments..................................................................................................................2
3. SPECIFICATIONS ..........................................................................................................................2
4. INSTALLATION.............................................................................................................................3
Grounding .............................................................................................................................3
Mounting Static Neutralizing Bars.........................................................................................3
Mounting Power Supplies ......................................................................................................4
Installing High Voltage Cables...............................................................................................4
5. OPERATION.................................................................................................................................4
6. MAINTENANCE ............................................................................................................................5
7. REPLACEMENT PARTS ..................................................................................................................5
8. WARRANTY.................................................................................................................................6

15200767 Rev. F
SM Shockless Static Neutralizing Bars
1. SAFETY WARNINGS
NOTE – Statements identified with a NOTE indicate precautions necessary
to avoid potential equipment failure.
CAUTION – Statements identified with a CAUTION indicate potential
safety hazards.
NOTE – This equipment must be correctly installed and maintained.
Adhere to the following notes for safe installation and operation.
1. Read instruction manual before installing or operating equipment.
2. Only qualified service personnel are to perform installation and repairs.
3. All equipment must be properly grounded, including the machine frame to
which the equipment is mounted.
CAUTION – ELECTRICAL SHOCK HAZARD
Always disconnect power supply before connecting or disconnecting static
neutralizing equipment. Avoid touching static neutralizing bar when power
supply is energized.
CAUTION – FIRE HAZARD
Do not install or operate equipment in close proximity to any flammable
solvents.
CAUTION – FIRE HAZARD
Ensure that the right-angled cable end of the SM Static Bar is at least 3/8”
from grounded objects.
2. DESCRIPTION
The S165S and S265S power supplies are designed as a power source for the SM
and RSM shockless static neutralizing bars. This equipment is used to eliminate or
significantly reduce static charges that disrupt manufacturing processes. The high
voltage from the power supply causes the ionizing pins of the static neutralizing bar
to generate both positive and negative ions from surrounding air molecules. The
static charge on the material being processed will attract and combine with the
oppositely charged ions, causing the material to be neutralized. The excess ions
either recombine in air or dissipate to ground.

25200767 Rev. F
SM Shockless Static Neutralizing Bars
The SM and RSM static neutralizing bars are shockless bars with capacitively
coupled ionization points. The capacitively coupled design provides a safety feature
that prevents hazardous electrical shocks if there is contact with the ionizing pins.
This safety feature does not compromise the static bar’s performance. The RSM bar
has the same features as the SM bar but is equipped with an integrated compressed
air tube that extends its range and reinforces the bar.
The S165S and S265S power supplies are rated at an output of 5,000 Volts. Their
current limiting design assures a maximum short-circuit current of only 5 mA,
providing an additional safety feature that further prevents hazardous electrical
shocks if there is contact with the ionizing pins.
Receipt of Equipment
1. Carefully remove the equipment from its carton.
2. Inspect contents for damage that may have occurred during shipment. If any
damage has occurred, the local carrier should be notified at once. A report
should be forwarded to Simco-Ion, 2257 North Penn Road, Hatfield PA 19440.
3. Empty the carton to ensure that small parts are not discarded.
Return Shipments
Prior to returning goods, contact a Sinco-Ion Customer Service Representative for
a Return Authorization Number. This number should be included on the packing
list. All correspondence should also reference the Return Authorization Number.
Any item being returned should be shipped prepaid and packed to provide adequate
protection.
3. SPECIFICATIONS
SM Bar Bar
Operating Voltage 5 kV
Operating Temperature 110˚F (43˚C), max; humidity 70% RH, mas (no dewing permissible)
Dimensions 3/8”W x 3/8”H [9.525 x 9.525 mm]
Material Casing: aluminum, inner bar: GEValox (PBT), emitter points: stainless steel (type 302)
Power Supply S165S S265S
Input Voltage 120V 230V
Frequency 50/60 Hz 50/60 Hz
Output Ports 2 2
Capacity (bar + cable
combined length) 420” 420”

35200767 Rev. F
SM Shockless Static Neutralizing Bars
4. INSTALLATION
Grounding
1. It is essential that the machine frame be grounded either through well-grounded
electrical conduit or by heavy copper wire connecting the frame to a water pipe.
2. The static neutralizing bar’s metal casing must be grounded to avoid operator
shock and to ensure proper operation. Grounding is inherent when metal
mounting clamps and support brackets are attached to the machine frame.
If the static bar must be mounted from wooden or other non-conductive
materials, install a wire to connect the mounting bracket of a static bar to a
metal part of the grounded machine frame or a well-grounded electrical conduit
or water pipe.
3. The power supply is grounded when plugged into a 3-prong electrical outlet.
If a grounded outlet is not available, either bolt the power supply to a well-
grounded metal machine frame or connect a heavy copper wire from the ground
terminal of the power supply to a well-grounded electrical conduit or water
pipe.
Mounting Static Neutralizing Bars
1. Place each static bar so that it extends across the width of the material to be
neutralized.
For SM Static Bar with right-angled cable end, ensure cable end is at least 3/8”
from grounded machine frame.
2. The bar’s ionization points must face the material to be neutralized.
3. For optimum performance, mount static bars as follows:
• SM Static Bars: 1/4” to 3/4” away from the material to be neutralized
• RSM Static Bars: 1/2” to 1-1/2” away from the material to be neutralized
4. There must be a background of free air space in order for the static bar to
neutralize static charges properly.
5. Static bars may be located above and/or below a web.
6. Locate static bars after the material has received its static charge. If the material
is subject to ongoing friction, additional bars may be needed.
7. Use mounting brackets provided with each static bar, locating each so that no
ionization points are covered.

45200767 Rev. F
SM Shockless Static Neutralizing Bars
Mounting Power Supplies
Mount power supplies to the machine frame (preferably away from operator contact)
or to a nearby wall or post.
Installing High Voltage Cables
1. Route the high voltage cables attached to each static bar along the machine
frame or wall to the power supply.
2. Install spring loaded cable connectors on the free end of each cable, as described
on the enclosed SL instruction sheet.
3. Ensure that the power supply is de-energized, and then remove the protective
plastic plug from the power supply high voltage connection by gently prying
with an insulted screwdriver.
4. Insert the cable (with spring loaded connector attached) into the power supply
high voltage connection. Screw in the knurled plug to secure the cable.
NOTE – FINGER TIGHTEN ONLY
CAUTION – FIRE HAZARD
Ensure that the right-angled cable end of the SM Static Bar is at least 3/8”
from grounded objects.
5. OPERATION
Before energizing any power supply
1. Ensure that all power supplies are properly grounded.
2. Ensure that all static bars are properly grounded.
3. Ensure that all static bars have been properly located, positioned and installed.
After the above checks have been performed, simply energize each power supply to
operate the static neutralizing bars.

55200767 Rev. F
SM Shockless Static Neutralizing Bars
6. MAINTENANCE
NOTE –Only qualified service personnel are to perform maintenance tasks.
NOTE –Never use hard or sharp objects to scrape ionization points.
CAUTION – ELECTRICAL SHOCK HAZARD
De-energize all power supplies before performing any maintenance tasks.
CAUTION – FIRE HAZARD
Never energize a power supply with any trace of alcohol remaining on
the equipment. Dust or dirt around the ionization points will reduce
the effectiveness of the static bar. The ionization points must be cleaned
periodically to prevent deposits from accumulating:
1. De-energize all power supplies before performing any maintenance tasks.
2. Allow a gentle flow (5-10 psig) of compressed air through all RSM bars during
maintenance.
3. Use dry compressed air to remove loose particulate from the static bar. If it is
very dirty, it may be necessary to remove the static bar from its mounting and
turn it upside-down while using compressed air to clean. A soft brush with
plastic bristles may be used as well.
4. Press a soft pencil eraser onto each point and gently twist to remove any buildup
from the ionization points.
5. Wipe ionization points with isopropyl alcohol applied to a clean dry cloth to
remove ink or resistant coatings.
NOTE –The alcohol must not contain additives. Do not pour alcohol
directly onto the bars, and do not soak the static bar or any of its components
in alcohol.
CAUTION – FIRE HAZARD
Ensure all traces of alcohol have been removed and the static bar is completely
dry before energizing the power supply.
7. REPLACEMENT PARTS
Part Number Description
5050970 Mounting Kit, SM Bar (contains 2 brackets and hardware)
5050001 SLCC HV Connector Kit
4670204 Cleaning Brush
4000004 Static Bar Checker

65200767 Rev. F
SM Shockless Static Neutralizing Bars
8. WARRANTY
This product has been carefully tested at the factory and is warranted to be free
from any defects in materials or workmanship. Simco-Ion will, under this warranty,
repair or replace any equipment that proves, upon our examination, to have become
defective within one year from the date of purchase.
The equipment being returned under warranty should be shipped by the purchaser
to Simco-Ion, 2257 North Penn Road, Hatfield PA 19440, transportation prepaid
and insured for its replacement cost. Prior to returning any goods for any reason,
contact Simco-Ion Customer Service at [phone] for a Return Authorization
Number. This number must accompany all returned items.
This warranty does not apply when the equipment has been tampered with, misused,
improperly installed, altered, has received damage through abuse, carelessness,
accident, connected to improper line voltage, or has been serviced anyone other than
an authorized factory representative.
The warranty does not apply when Simco-Ion parts and equipment have been
energized by other than the appropriate Simco-Ion power supply or generator,
or when a Simco-Ion power supply or generator has been used to energize other
than Simco-Ion parts and equipment. Simco-Ion makes no warranty, expressed or
implied, nor accepts any obligation, liabilities, or responsibility in connection with
the use of this product other than the repair or replacement of parts stated herein.
Information in this publication supercedes that in all previous published material.
Specifications are subject to change without notice.
Simco-Ion
2257 North Penn Road
Hatfield, PA 19440
[phone]
[phone]
www.simco-ion.com
[email protected]
© 2019 Simco-Ion. Printed in the U.S.A.